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Instructions–Parts List

309375F

Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.

PrecisionFlo

XL Metering

Modules

5000 psi (345 bar, 34.5 MPa) Maximum Inlet Pressure
3500 psi (240 bar, 24 MPa) Maximum Fluid Working Pressure
120 psi (8.3 bar, 0.83 MPa) Maximum Air Working Pressure

For use when dispensing fluids that meet at least one of the following conditions for non-flammability:

D

The fluid has a flash point above 140

_

F (60

_

C) and a maximum organic solvent concentration of

20%, by weight, per ASTM Standard D93.

D

The fluid does not sustain burning when tested per ASTM Standard D4206 Sustained Burn Test.

TI1418C

Summary of Contents for PrecisionFlo XL

Page 1: ...bar 24 MPa Maximum Fluid Working Pressure 120 psi 8 3 bar 0 83 MPa Maximum Air Working Pressure For use when dispensing fluids that meet at least one of the following conditions for non flammability...

Page 2: ...ion pneumatic regulator with helical gear flow meter 198245 High viscosity precision pneumatic regulator with helical gear flow meter g y p p g g 198246 Low viscosity precision pneumatic regulator wit...

Page 3: ...ressure Relief Procedure on page 13 whenever you are instructed to relieve pres sure stop dispensing clean check or service the equipment or install or clean a spray tip or nozzle D Tighten all the fl...

Page 4: ...distributor for motor service D Do not exceed the maximum working pressure of the lowest rated system component The maximum working pressure of the PrecisionFlo metering valve is shown on the fluid he...

Page 5: ...equipment performed by a qualified electrician only D Make sure all electrical equipment is installed and operated in compliance with applicable codes D Do not install the PrecisionFlo module in a ha...

Page 6: ...o electronic commands and ensure a precisely con trolled continuous flow of material The PrecisionFlo XL module combines continuous pressure control with the ability to change bead profiles almost ins...

Page 7: ...ntrol loop D solenoid air valve C that controls a dispense device D metering valve closer D D solenoid air valve E that controls the metering valve s closer Fig 2 D B A C E TI1554A PrecisionFlo Meteri...

Page 8: ...low is assured by a closed loop pressure or closed loop flow control design The module re sponds to robot supplied signals to provide an accu rate and consistent output flow based on a comparison of a...

Page 9: ...ng assembly with the PrecisionFlo control assembly Installing the Assembly WARNING EQUIPMENT MISUSE HAZARD The fluid metering assembly weighs approximately 60 lbs and should never be moved or lifted b...

Page 10: ...e Valve Fig 6 A B C D Pressure flow regulating system Air Inlet 1 4 npt F Models 198245 198246 198247 Close Open 4 mm or 5 32 tubing TI1418d Fig 7 A B C D Pressure regulation only remote mount flow me...

Page 11: ...n of the electrical cable provided with the metering module Remote Flow Meter Installation See PrecisionFlo XL instruction manual 309374 Dispense Device Follow the grounding instructions in the dispen...

Page 12: ...XL module which includes the fluid metering assembly Also refer to the section on Troubleshooting and Fault Recovery for detailed information on how fault codes are communicated Troubleshooting for i...

Page 13: ...or on the skin or injury from moving parts always follow the Pressure Relief Procedure whenever you D are instructed to relieve the pressure D check or service any of the system equipment D shut off t...

Page 14: ...the Pressure Relief Procedure on page 13 Servicing the Flow Meter There are no serviceable parts in the flow meter 20 To correct a problem with the flow meter refer to the maintenance and troubleshoot...

Page 15: ...new unit For informa tion about servicing the metering valve or the metering valve s sensor see the metering valve manual 309382 Remove the Metering Valve from the Mounting Plate 1 Prepare the system...

Page 16: ...Check that the flow meter 20 and metering valve 14 are aligned 3 Tighten the swivel fitting 18 onto the metering valve material inlet See Fig 14 4 Connect the material line to the metering valve mater...

Page 17: ...step 4 3 Inspect and clean the internal walls of the base housing 4 NOTE Be careful that you do not scrape or gouge the internal walls of the base housing They are a sealing surface 4 Re torque the r...

Page 18: ...r not shown 1 10 195942 REGULATOR I P 1 11 197829 PLATE fluid SD 1 12 198082 SENSOR pressure 2 13 198171 FITTING elbow 1 14 198175 FITTING push 1 Ref No Part No Description Qty 16 198177 FITTING push...

Page 19: ...ap sch 2 10 112671 SCREW cap sch 2 11 115713 BRACKET tube 1 12 234967 MUFFLER inline filter not shown 1 13 195942 REGULATOR I P 1 14 197829 PLATE fluid SD 1 15 198082 SENSOR pressure 2 Ref No Part No...

Page 20: ...I P 1 13 198082 SENSOR pressure 2 14 198175 FITTING push 1 16 198177 FITTING push straight 3 Ref No Part No Description Qty 18 198179 FITTING bulkhead union 1 19 198182 SCREW cap sch 2 20 198183 BOX j...

Page 21: ...wn 1 14 617418 METER fluid flow with fit tings see manual 308968 1 15 195942 REGULATOR I P 1 16 198082 SENSOR pressure 2 17 198175 FITTING push 1 Ref No Part No Description Qty 19 198177 FITTING push...

Page 22: ...ing 1 12 195942 REGULATOR I P 1 13 198082 SENSOR pressure 2 14 198175 FITTING push 1 16 198177 FITTING push 3 Ref No Part No Description Qty 18 198179 FITTING bulkhead union 1 19 198182 SCREW cap sch...

Page 23: ...8 SCREW cap sch 4 7 198082 SENSOR pressure 2 8 115713 BRACKET tube 1 9 198171 FITTING elbow 1 10 198179 FITTING bulkhead union 1 11 198183 BOX junction 1 12 198315 BLANK label kit 1 Ref No Part No Des...

Page 24: ...ITTING bulkhead union 1 11 198183 BOX junction 1 12 198315 BLANK label kit 1 15 054753 TUBE nylon RD black 1 16 198683 WIRE 3 cond 22 gauge 2 17 198446 VALVE dispense closer 2 Ref No Part No Descripti...

Page 25: ...79 FITTING bulkhead union 1 11 157191 FITTING adapter 1 12 198318 BRACKET mnt SRZ40 elec F plate 1 13 617418 METER fluid flow with fit tings see manual 308968 1 14 198244 BRACKET mounting 1 Ref No Par...

Page 26: ...SCREW cap sch 4 7 198082 SENSOR pressure 2 8 115713 BRACKET tube 1 10 198179 FITTING bulkhead union 1 11 198183 BOX junction 1 12 198315 BLANK label kit 1 Ref No Part No Description Qty 15 054753 TUB...

Page 27: ...1 10 198179 FITTING bulkhead union 1 11 157191 FITTING adapter 1 12 198318 BRACKET mnt SRZ40 elec F plate 1 13 617418 METER SRZ40 see manual 308968 1 14 198244 BRACKET mounting 1 15 198183 BOX junctio...

Page 28: ...2 9 1 Ref No Part No Description Qty 1 101864 SCREW cap sch 4 2 C59588 BRACKET regulator 1 5 112166 SCREW cap sch 4 6 157785 UNION swivel 1 7 233673 PLATE fluid elec H flow SRZ 40 see page 27 1 Ref No...

Page 29: ...1864 SCREW cap sch 4 2 166443 NIPPLE hex 1 3 C59588 BRACKET regulator 1 6 112166 SCREW cap sch 4 7 158256 UNION swivel 1 8 161077 FITTING union adapter straight 1 9 198315 BLANK label kit 1 Ref No Par...

Page 30: ...when dispensing fluids that meet at least one of the following conditions for non flammability D The fluid has a flash point above 140_F 60_C and a maximum organic solvent concentration of 20 by weig...

Page 31: ...when dispensing fluids that meet at least one of the following conditions for non flammability D The fluid has a flash point above 140_F 60_C and a maximum organic solvent concentration of 20 by weigh...

Page 32: ...4 14 npt female 3 4 14 npt female 198246 3 4 14 npt female 1 2 14 npt female 198247 1 4 18 npt female 1 2 14 npt female 233652 1 2 14 npt female 1 2 14 npt female 233653 1 4 18 npt female 1 2 14 npt f...

Page 33: ...309375 33 Notes...

Page 34: ...dy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action...

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