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34          309375

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use.  With the exception of any special, extended,
or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the
equipment determined by Graco to be defective.  This warranty applies only when the equipment is installed, operated and maintained
in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non–Graco component parts.  Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect.  If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.  The
equipment will be returned to the original purchaser transportation prepaid.  If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. 

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.  The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available.  Any action for breach of warranty must be brought within two (2) years of the
date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A  PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD
BUT NOT MANUFACTURED BY GRACO.
  These items sold, but not manufactured by Graco (such as electric motors, switches,
hose, etc.), are subject to the warranty, if any, of their manufacturer.  Graco will provide purchaser with reasonable assistance in mak-
ing any claim for breach of these warranties.  

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English.  Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les  procedures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER

, contact your Graco distributor or call to identify the distributor closest to you:

Phone:  612–623–6921 or Toll Free: 1–800–328–0211 Fax: 612–378–3505 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 309375

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC.

P.O. BOX 1441

MINNEAPOLIS, MN

55440–1441

Copyright 2001, Graco Inc. is registered to ISO 9001

www.graco.com

 Revised 05/2009

Summary of Contents for PrecisionFlo XL

Page 1: ...bar 24 MPa Maximum Fluid Working Pressure 120 psi 8 3 bar 0 83 MPa Maximum Air Working Pressure For use when dispensing fluids that meet at least one of the following conditions for non flammability...

Page 2: ...ion pneumatic regulator with helical gear flow meter 198245 High viscosity precision pneumatic regulator with helical gear flow meter g y p p g g 198246 Low viscosity precision pneumatic regulator wit...

Page 3: ...ressure Relief Procedure on page 13 whenever you are instructed to relieve pres sure stop dispensing clean check or service the equipment or install or clean a spray tip or nozzle D Tighten all the fl...

Page 4: ...distributor for motor service D Do not exceed the maximum working pressure of the lowest rated system component The maximum working pressure of the PrecisionFlo metering valve is shown on the fluid he...

Page 5: ...equipment performed by a qualified electrician only D Make sure all electrical equipment is installed and operated in compliance with applicable codes D Do not install the PrecisionFlo module in a ha...

Page 6: ...o electronic commands and ensure a precisely con trolled continuous flow of material The PrecisionFlo XL module combines continuous pressure control with the ability to change bead profiles almost ins...

Page 7: ...ntrol loop D solenoid air valve C that controls a dispense device D metering valve closer D D solenoid air valve E that controls the metering valve s closer Fig 2 D B A C E TI1554A PrecisionFlo Meteri...

Page 8: ...low is assured by a closed loop pressure or closed loop flow control design The module re sponds to robot supplied signals to provide an accu rate and consistent output flow based on a comparison of a...

Page 9: ...ng assembly with the PrecisionFlo control assembly Installing the Assembly WARNING EQUIPMENT MISUSE HAZARD The fluid metering assembly weighs approximately 60 lbs and should never be moved or lifted b...

Page 10: ...e Valve Fig 6 A B C D Pressure flow regulating system Air Inlet 1 4 npt F Models 198245 198246 198247 Close Open 4 mm or 5 32 tubing TI1418d Fig 7 A B C D Pressure regulation only remote mount flow me...

Page 11: ...n of the electrical cable provided with the metering module Remote Flow Meter Installation See PrecisionFlo XL instruction manual 309374 Dispense Device Follow the grounding instructions in the dispen...

Page 12: ...XL module which includes the fluid metering assembly Also refer to the section on Troubleshooting and Fault Recovery for detailed information on how fault codes are communicated Troubleshooting for i...

Page 13: ...or on the skin or injury from moving parts always follow the Pressure Relief Procedure whenever you D are instructed to relieve the pressure D check or service any of the system equipment D shut off t...

Page 14: ...the Pressure Relief Procedure on page 13 Servicing the Flow Meter There are no serviceable parts in the flow meter 20 To correct a problem with the flow meter refer to the maintenance and troubleshoot...

Page 15: ...new unit For informa tion about servicing the metering valve or the metering valve s sensor see the metering valve manual 309382 Remove the Metering Valve from the Mounting Plate 1 Prepare the system...

Page 16: ...Check that the flow meter 20 and metering valve 14 are aligned 3 Tighten the swivel fitting 18 onto the metering valve material inlet See Fig 14 4 Connect the material line to the metering valve mater...

Page 17: ...step 4 3 Inspect and clean the internal walls of the base housing 4 NOTE Be careful that you do not scrape or gouge the internal walls of the base housing They are a sealing surface 4 Re torque the r...

Page 18: ...r not shown 1 10 195942 REGULATOR I P 1 11 197829 PLATE fluid SD 1 12 198082 SENSOR pressure 2 13 198171 FITTING elbow 1 14 198175 FITTING push 1 Ref No Part No Description Qty 16 198177 FITTING push...

Page 19: ...ap sch 2 10 112671 SCREW cap sch 2 11 115713 BRACKET tube 1 12 234967 MUFFLER inline filter not shown 1 13 195942 REGULATOR I P 1 14 197829 PLATE fluid SD 1 15 198082 SENSOR pressure 2 Ref No Part No...

Page 20: ...I P 1 13 198082 SENSOR pressure 2 14 198175 FITTING push 1 16 198177 FITTING push straight 3 Ref No Part No Description Qty 18 198179 FITTING bulkhead union 1 19 198182 SCREW cap sch 2 20 198183 BOX j...

Page 21: ...wn 1 14 617418 METER fluid flow with fit tings see manual 308968 1 15 195942 REGULATOR I P 1 16 198082 SENSOR pressure 2 17 198175 FITTING push 1 Ref No Part No Description Qty 19 198177 FITTING push...

Page 22: ...ing 1 12 195942 REGULATOR I P 1 13 198082 SENSOR pressure 2 14 198175 FITTING push 1 16 198177 FITTING push 3 Ref No Part No Description Qty 18 198179 FITTING bulkhead union 1 19 198182 SCREW cap sch...

Page 23: ...8 SCREW cap sch 4 7 198082 SENSOR pressure 2 8 115713 BRACKET tube 1 9 198171 FITTING elbow 1 10 198179 FITTING bulkhead union 1 11 198183 BOX junction 1 12 198315 BLANK label kit 1 Ref No Part No Des...

Page 24: ...ITTING bulkhead union 1 11 198183 BOX junction 1 12 198315 BLANK label kit 1 15 054753 TUBE nylon RD black 1 16 198683 WIRE 3 cond 22 gauge 2 17 198446 VALVE dispense closer 2 Ref No Part No Descripti...

Page 25: ...79 FITTING bulkhead union 1 11 157191 FITTING adapter 1 12 198318 BRACKET mnt SRZ40 elec F plate 1 13 617418 METER fluid flow with fit tings see manual 308968 1 14 198244 BRACKET mounting 1 Ref No Par...

Page 26: ...SCREW cap sch 4 7 198082 SENSOR pressure 2 8 115713 BRACKET tube 1 10 198179 FITTING bulkhead union 1 11 198183 BOX junction 1 12 198315 BLANK label kit 1 Ref No Part No Description Qty 15 054753 TUB...

Page 27: ...1 10 198179 FITTING bulkhead union 1 11 157191 FITTING adapter 1 12 198318 BRACKET mnt SRZ40 elec F plate 1 13 617418 METER SRZ40 see manual 308968 1 14 198244 BRACKET mounting 1 15 198183 BOX junctio...

Page 28: ...2 9 1 Ref No Part No Description Qty 1 101864 SCREW cap sch 4 2 C59588 BRACKET regulator 1 5 112166 SCREW cap sch 4 6 157785 UNION swivel 1 7 233673 PLATE fluid elec H flow SRZ 40 see page 27 1 Ref No...

Page 29: ...1864 SCREW cap sch 4 2 166443 NIPPLE hex 1 3 C59588 BRACKET regulator 1 6 112166 SCREW cap sch 4 7 158256 UNION swivel 1 8 161077 FITTING union adapter straight 1 9 198315 BLANK label kit 1 Ref No Par...

Page 30: ...when dispensing fluids that meet at least one of the following conditions for non flammability D The fluid has a flash point above 140_F 60_C and a maximum organic solvent concentration of 20 by weig...

Page 31: ...when dispensing fluids that meet at least one of the following conditions for non flammability D The fluid has a flash point above 140_F 60_C and a maximum organic solvent concentration of 20 by weigh...

Page 32: ...4 14 npt female 3 4 14 npt female 198246 3 4 14 npt female 1 2 14 npt female 198247 1 4 18 npt female 1 2 14 npt female 233652 1 2 14 npt female 1 2 14 npt female 233653 1 4 18 npt female 1 2 14 npt f...

Page 33: ...309375 33 Notes...

Page 34: ...dy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action...

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