Graco Husky 1050e Operation Download Page 44

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Troubleshooting the Graco Motor Control

Problem

Cause

Solution

G200 menus are not displayed after

entering password.

An incorrect password

has been entered.

• Enter the correct password.
• Contact Graco Technical Support for

instructions on resetting a password.

GFCI breaker trips when motor is run.

Leakage current

exceeds breaker limit.

• Controller is not compatible with all

GFCI circuits.

• Connect control to non GFCI circuit or

an appropriate industrial GFCI circuit.

Diagnostic Information

Table 6 LED Status Signal

Module Status

LED Signal

Description

Solution

No LEDs

No system

power.

Apply system

power.

Green on

System is

powered up.

—

Yellow on

Communication

with external

GCA device is

in progress.

—

Red solid

Graco Motor

Control

hardware

failure.

Replace the

Graco Motor

Control.

Red ﬂashing

fast

Uploading

software.

Wait until

software upload

is complete.

Red ﬂashing

slow

Bootloader

error or error

in software

upload.

Contact Graco

technical

support.

Figure 11 Control Board

Figure 12 Power Board

The red LED is on the back of the board.

334188P

Tel: 866-777-6060
Fax: 866-777-6383

Springer Pumps, LLC

Website: www.springerpumps.com

Int'l: +001 267 404 2910

Summary of Contents for Husky 1050e

Page 1: ...ead all warnings and instructions in this manual and in your Husky 1050e Repair Parts manual Save these instructions For maximum operating pressures see the Performance Charts on pages 51 54 See pages...

Page 2: ...Initial Con guration BLDC with Graco Motor Control 27 Flush the Pump Before First Use 27 Transfer Mode Vs Low Pulsation Mode 27 Start and Adjust the Pump 28 Flow Calibration Procedure 28 Batch Calibra...

Page 3: ...intact on any power and extension cords For cart mounted models do not expose to rain Store indoors FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or...

Page 4: ...ipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modi cations may void agency approva...

Page 5: ...dations TOXIC FLUID OR FUMES HAZARD Toxic uids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data Sheet SDS to know the speci c hazards...

Page 6: ...A Aluminum E Electric A Aluminum 04A Standard AC Induction Motor with Gearbox C Conductive Polypropylene S Stainless Steel 04B Brushless DC Motor with Graco Motor Control F PVDF 04C AC Induction Motor...

Page 7: ...ast PT PTFE EPDM 2 Piece H1 Hastelloy npt PV PVDF PT PTFE PS PTFE Santo prene 2 Piece H2 Hastelloy bsp SP Santoprene SP Santoprene SP Santoprene P1 Polypropylene center ange SS 316 Stainless Steel SS...

Page 8: ...ocator To Specify the Con guration of a New Pump Please call your distributor OR Use the Online Diaphragm Pump Selector Tool at www graco com Go to the Process Equipment Page To Order Replacement Part...

Page 9: ...E No Cart Mounting Kit 24Y543 is available Key Points Pumps are available with an AC or Brushless DC BLDC motor or with just a gearbox for applications where a motor already is available Graco recomme...

Page 10: ...pressure of the pumped liquid the system suction pressure and the velocity pressure It can be reduced by changing any of these factors 1 Reduce vapor pressure Decrease the temperature of the pumped l...

Page 11: ...luid outlet port H Air lter regulator assembly D Mounting feet J Master air valve for accessories E Air inlet port K Grounded exible uid supply hose L Fluid drain valve may be required for your pump i...

Page 12: ...rol Component Identi cation Figure 2 KEY A Conduit Holes B Display Control Panel C Mounting Tabs D Warning Label 12 334188P Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpum...

Page 13: ...pump so uid inlet and uid outlet ports are easily accessible 5 Prolonged exposure to UV radiation will degrade natural polypropylene components of the pumps To prevent potential injury or equipment d...

Page 14: ...e a ground screw in the electrical box Use it to ground the motor to the controller Air Line and Fluid hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure groun...

Page 15: ...aluminum hastelloy or stainless steel uid sections is 1 in npt f or 1 in bspt On pumps with polypropylene conductive polypropylene or PVDF uid sections the port is a 1 in raised face ANSI DIN ange 2...

Page 16: ...lug 123 Install the bushing and leak sensor NOTE Thearrowon the leak sensormustpointdown See also Leak Sensor Wiring AC Models page 19 or Leak Sensor Wiring BLDC Models page 24 1 To ensure a watertigh...

Page 17: ...ions at the Standard Motor Install the wiring at the motor as follows 1 Open the motor s electrical box 2 Install wiring system with proper liquid tight connections in one of the ports at the side of...

Page 18: ...Connections at the Explosionproof Motor Install the wiring at the motor as follows 1 Open the motor s electrical box 2 Install wiring system with proper connections to the motor electrical box 3 Conne...

Page 19: ...ess cover on the VFD 5 For a Graco VFD perform the following a Wire one lead to terminal 4 on the rail b Wire a second lead to terminal 13A on the rail c Close the access cover d Turn on power to the...

Page 20: ...a cable or plug is attached to all M12 and M8 connectors Table 1 Connector Information Graco Motor Control Label Identi er Connector Type Connector Use 1 M12 8 position Female Motor position and temp...

Page 21: ...to 12 VDC 3 Blue Common 4 PLC Control 4 Black Analog Input Flow Signal Input Impedance 250 Ohms Current Range 4 20 mA Max Voltage 12 5 VDC continuous 30 VDC momentary Max Current 50 mA Wire colors co...

Page 22: ...cket to loosen the terminal studs a Connect M1 U of the Graco Motor Control to U1 of the motor b Connect M2 V of the Graco Motor Control to V1 of the motor c Connect M3 W of the Graco Motor Control to...

Page 23: ...kage Current may exceed 3 5mA AC The minimum size of the protective earthing conductor shall comply with the local safety regulations for high protective earthing conductor current equipment Use only...

Page 24: ...16 to install the leak sensor Connect the selected cable to the installed leak sensor 3 Connect leak sensor with optional extension cable to Graco Motor Control Connector 3 4 Go to Menu G206 in the Se...

Page 25: ...ompressor electrical box 3 Connect line power 120VAC or 240 VAC depending on your compressor to L1 and L2 N Connect supply ground to Use minimum 12 AWG 4 mm2 wire when the system is con gured for a 16...

Page 26: ...grounded 110V 120V wall socket 240V Cart Mounted Models See Compressor Wiring page 25 Steps 1 3 and Step 5 to wire power to the unit Cart Purchased Separately If you are mounting a non cart model on...

Page 27: ...04 Use this menu to indicate whether the current limit is 12A or 16A and to enable or disable Max Power Mode see explanation in the reference table in Setup Mode page 34 5 Go to Set Leak Detection Typ...

Page 28: ...e pump long enough to thoroughly clean the pump and hoses Flow Calibration Procedure NOTE This procedure applies to systems using the Graco Motor Control If you are using a VFD follow the instructions...

Page 29: ...alculate the new K Factor using the following formula K Factornew K Factorold Vactual Vbatch 10 Set the G203 menu to K Factornew Pressure Relief Procedure Follow the Pressure Relief Procedure whenever...

Page 30: ...rol and set the EBG0 alarm Press to navigate the setup menu codes to adjust the digits in a numerical entry or to scroll to the desired setpoint Function varies by mode and current activity Run Mode P...

Page 31: ...m number of units which can be dispensed will vary depending on viscosity of material and pump speed Batches can be repeated on a timed cycle Pump must not be in standby or stopped by an event Dispens...

Page 32: ...of current batch to start of next batch A value that is shorter than the completion time of a currently de ned batch will result in unintended results but no error message is generated Max Power Mode...

Page 33: ...sed Full Control Both Start Stop and Flow The falling edge of the Start Stop signal will start the pump The Start Stop signal must remain asserted pulled low to run the pump Pressing the local Stop bu...

Page 34: ...ories 100s Maintenance 200s Setup password protected 300s Diagnostics displays system values only not operator changeable 400s Advanced password protected The reference table in this section provides...

Page 35: ...he last maintenance Hold for 2 seconds to reset the counter Displays in cycles XXXXX thousands of cycles XXXXK or millions of cycles XXXXM G132 VIEW MAINTENANCE COUNTER 3 Displays the number of pump c...

Page 36: ...isabled Default 1 Stop Only Manual Start 2 Start Stop Full Remote 3 Full Control Both Start Stop and Flow G210 SET or DISABLE PASSWORD Set the setup lockout password Users who do not know the password...

Page 37: ...AXIMUM FLOW SETPOINT Set the highest selectable ow setpoint Units are user selectable See Set Flow Units menu G201 Menu is visible only if Control Mode menu G200 is set to ow 0 or if External Control...

Page 38: ...H START INTERVAL Menu is only visible if G200 is set to 1 Set the number of seconds to elapse from the start of a batch until the next batch will be started automatically When the interval timer count...

Page 39: ...installed G310 VIEW RUN STOP INPUT Displays the run stop input status User cannot edit 0 Stop 1 Run G311 VIEW 4 20 ANALOG READING Displays the 4 20 mA analog input in mA User cannot edit G312 BATCH I...

Page 40: ...3 Set 4 20 Analog High Input Range 4 0 20 0 mA Default 20 mA G230 G232 Set Maintenance Counters 1 2 3 Range 0 1 99 9 million cycles Default 0 G240 Set Minimum Flow Setpoint Range 0 280 cpm Default 0 G...

Page 41: ...hreaded connections are tight and leak free Check mounting bolts Check fasteners Tighten or retorque as necessary Although pump use varies a general guideline is to retorque fasteners every two months...

Page 42: ...nectors for leaks and tighten as necessary Flush with a uid that is compatible with the uid being dispensed and the equipment wetted parts Always ush the pump and relieve the pressure before storing i...

Page 43: ...de can be enabled to automatically reduce pump performance to eliminate overheating Membrane buttons do not work or membrane switch works intermittently Membrane switch is disconnected Ensure the ribb...

Page 44: ...Information Table 6 LED Status Signal Module Status LED Signal Description Solution No LEDs No system power Apply system power Green on System is powered up Yellow on Communication with external GCA d...

Page 45: ...damage the hardware The MAX HOLD feature on a multimeter can be used to determine peak DC voltage on the line DC is the correct setting as opposed to AC because peak voltage is the critical parameter...

Page 46: ...the source of the alarm Event will clear after acknowledgment A4CS Alarm Motor current has exceeded the software limit Check operating conditions to determine the source of the alarm Event will clear...

Page 47: ...nd away from any external noise sources L3X0 Deviation The pump leak sensor has detected a leak and the Pump Leak Type is set to Deviation in G206 The pump continues to run Replace worn parts to stop...

Page 48: ...imit Increase pump deceleration time Check the voltage source level V9CB Alarm Bus voltage measurement circuit is reporting abnormally low values when AC power is detected Check the voltage source lev...

Page 49: ...apply medium strength blue Loctite or equivalent to the threads NOTE Always completely torque uid covers before torquing manifolds 1 Start all uid cover screws a few turns Then turn down each screw j...

Page 50: ...ead Available NPSHa of your system should be above the Net Positive Suction Head Required NPSHr line shown on the chart 4 Pole AC Pump 04A 05A or 06A with 2hp VFD KEY A Power Limit Curve B Net Positiv...

Page 51: ...10 0 7 0 07 20 1 4 0 14 30 2 1 0 21 40 2 8 0 28 50 3 4 0 34 60 4 1 0 41 70 4 8 0 48 80 5 5 0 55 0 5 1 5 10 3 1 15 4 6 20 6 1 25 7 6 30 9 1 35 10 7 40 12 2 0 2 8 4 15 6 23 8 30 10 38 12 45 14 53 16 61...

Page 52: ...bar MPa 0 10 0 7 0 07 20 1 4 0 14 30 2 1 0 21 40 2 8 0 28 50 3 4 0 34 60 4 1 0 41 70 4 8 0 48 80 5 5 0 55 0 10 3 1 20 6 1 30 9 1 40 12 2 50 15 2 60 18 3 70 21 3 80 24 4 0 5 19 10 38 15 57 20 76 25 95...

Page 53: ...Cycles per Minute Outlet Pressure PSI bar MPa 0 10 20 30 40 50 60 70 80 0 A B 5 19 10 38 15 57 20 76 25 95 30 114 35 132 40 151 0 10 0 7 0 07 20 1 4 0 14 30 2 1 0 21 40 2 8 0 28 50 3 4 0 34 60 4 1 0 4...

Page 54: ...ult KEY A 22 Hz 80 cycles per minute B 31 Hz 115 cycles per minute C 40 Hz 150 cycles per minute D 25 psi 1 7 bar air pressure E 37 psi 2 5 bar air pressure F 50 psi 3 5 bar air pressure G Transition...

Page 55: ...ere Ha is the absolute pressure on the surface of the liquid in the supply tank Typically this is atmospheric pressure for a vented supply tank e g 34 feet at sea level Hz is the vertical distance in...

Page 56: ...Dimensions Figure 13 Pumps with Aluminum Fluid Sections without Compressor BLDC model shown 56 334188P Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 001 267...

Page 57: ...ensions Figure 14 Pumps with Aluminum Fluid Sections with Compressor BLDC model shown 334188P 57 Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 001 267 404 29...

Page 58: ...1 5 04C 13 2 04C 33 5 D NA 04D 7 9 04D 20 1 E 1 8 4 5 1 8 4 5 1 8 4 5 2 8 7 1 2 8 7 1 F 7 3 18 6 7 3 18 6 7 3 18 6 7 3 18 6 7 3 18 6 G 14 7 37 3 14 7 37 3 14 7 37 3 14 7 37 3 14 7 37 3 04E 17 0 04E 43...

Page 59: ...mps with Polypropylene Conductive Polypropylene or PVDF Fluid Sections without Compressor BLDC model shown 334188P 59 Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com...

Page 60: ...umps with Polypropylene Conductive Polypropylene or PVDF Fluid Sections with Compressor BLDC Model Shown 60 334188P Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com I...

Page 61: ...2 6 E 2 5 6 4 2 5 6 4 2 5 6 4 2 5 6 4 2 5 6 4 F Center Flange 8 0 20 3 8 0 20 3 8 0 20 3 8 0 20 3 8 0 20 3 F End Flange NA NA NA NA NA G Center Flange 16 0 40 6 16 0 40 6 16 0 40 6 16 0 40 6 16 0 40 6...

Page 62: ...ure 17 Pumps with Hastelloy or Stainless Steel Fluid Sections without Compressor BLDC Model Shown 62 334188P Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 00...

Page 63: ...gure 18 Pumps with Hastelloy or Stainless Steel Fluid Sections with Compressor BLDC Model shown 334188P 63 Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 001...

Page 64: ...9 9 25 2 10 6 27 0 9 9 25 2 04C 11 6 04C 29 4 D NA 04D 6 4 04D 16 3 E 1 1 2 8 1 1 2 8 1 1 2 8 3 6 9 1 3 6 9 1 F NA NA NA NA NA G 13 9 35 3 13 9 35 3 13 9 35 3 13 9 35 3 13 9 35 3 04E 17 0 04E 43 2 04A...

Page 65: ...Dimensions Graco Motor Control Dimensions Cart Dimensions 334188P 65 Tel 866 777 6060 Fax 866 777 6383 Springer Pumps LLC Website www springerpumps com Int l 001 267 404 2910...

Page 66: ...ement per cycle 0 14 gallons 0 53 liters Maximum free ow delivery 39 gpm 148 lpm Maximum pump speed 280 cpm Fluid Inlet and Outlet Size Aluminum Hastelloy or Stainless Steel 1 in npt f or 1 in bspt Po...

Page 67: ...torless Gearbox NEMA 04E Mounting Flange NEMA 56 C Gear Ratio 18 08 IEC 04F Mounting Flange IEC 90 Gear Ratio 18 08 Optional Leak Sensor Contact Ratings State Normally closed Voltage 240V Max AC DC Cu...

Page 68: ...teel aluminum coated carbon steel bronze Technical Speci cations for the Graco Motor Control All installations and wiring must comply with NEC and local electrical codes DC Power Supply Class 2 Power...

Page 69: ...ad 200 for 0 2 seconds Variable Frequency Drives 2 hp Model Nominal Input Voltage Input Voltage Range Nominal Output Voltage 16K911 208 240 Vac 1 phase 170 264 Vac 208 240 Vac 3 phase 16K911 208 240 V...

Page 70: ...71 5 32 4 87 5 39 7 Polypropy lene Stainless Steel 135 61 2 173 78 5 138 5 62 8 98 5 44 7 103 46 7 119 54 0 PVDF Alu minum 109 49 4 147 66 7 112 5 51 0 72 5 32 9 77 34 9 93 42 2 PVDF Stainless Steel...

Page 71: ...C Polychloroprene overmolded diaphragm CO or Polychloroprene check balls CR or CW 0 to 180 F 18 to 82 C 32 to 150 F 0 to 66 C 10 to 180 F 12 to 82 C Polypropylene PP 32 to 150 F 0 to 66 C 32 to 150 F...

Page 72: ...erty or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL...

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