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Gorilla Treasure Trove II, Assembly Manual

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Gorilla Treasure Trove II Assembly Manual Download Page 39

STEP 39: UPPER LEVEL BOTTOM PANEL BOARDS

1: PLACE THE 2 X 6 X 30-7/16" SIDE BOTTOM PANEL BOARD (OFFSET UP) ON THE SWING 

BEAM SIDE (RIGHT SIDE) OF THE PLAYSET.  ATTACH THE TOP HOLES OF THE BOARD TO THE 

POSTS WITH 5/16" X 4-1/2" HEX BOLTS AND 5/16" WASHERS.  ATTACH THE BOTTOM HOLES 

WITH 5/16" X 3-1/2" LAG SCREWS AND 5/16" WASHERS.  

2: PLACE THE 2 X 6 X 42-1/2" REAR BOTTOM PANEL BOARD (OFFSET DOWN) ON THE BACK 

SIDE OF THE UPPER LEVEL. MAKE THE TOP OF THE BOARD EVEN WITH THE TOP OF THE SIDE 

BOTTOM PANEL BOARD INSTALLED IN SUBSTEP 1. FASTEN THE REAR BOTTOM PANEL 

BOARD TO THE POSTS WITH 5/16" X 3-1/2" LAG SCREWS AND 5/16" WASHERS.

3: FILL THE CORNER POST HOLE ON BOTH SIDES WITH A 

BLACK PLASTIC PLUG AND A DAB OF CLEAR SILICONE.

FILL THIS HOLE WITH BLACK 

PLASTIC PLUGS AND A DAB OF 

SILICONE ON BOTH SIDES.

SCALE 1 : 7

DETAIL A 

HEX BOLT

5/16" X 4-1/2" 

LAG SCREW

5/16" X 3-1/2" 

5/16" 

WASHERS

DETAIL B 

SCALE 1 : 7

5/16" X 3-1/2

LAG SCREWS

WITH 5/16"

WASHERS

2 X 6 X 30-7/16"

SIDE BOTTOM 

PANEL BOARD

REAR BOTTOM 

2 X 6 X 42-1/2"

A

PANEL BOARD

RIGHT

SIDE OF 

FORT

B

84

Summary of Contents for Treasure Trove II

Page 1: ... POSTS 1 THIS STEP IS CRITICAL TO BUILDING THE FORT PROPERLY IF ANY MISTAKES ARE MADE HERE YOU WILL NEED TODIS ASSEMBLE AND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENT...

Page 2: ...LED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 4 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USE...

Page 3: ... BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SIDE SANDBOX BOARD LEFT TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 4 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOL...

Page 4: ...6 1 2 X 4 X 70 DECK SUPPORT 1 1 LOCATE ONE 2 X 4 X 70 DECK SUPPORT AND ONE 2 X 6 X 70 FRONT FACE BOARD 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON EACH BOARD 3 PLACE A SCRAP PIECE OF WOOD UNDER THE BOARD BEFORE YOU DRILL THE 1 HOLES WITH A SPADE BIT STEP 4 DRILL HOLES FOR BRIDGE CHAINS 49 ...

Page 5: ...ECK SUPPORTS BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 X 4 X 70 DECK SUPPORT WASHER 5 16 FRAME LEFT SIDE FRAME SIDE 5 16 X 4 1 2 HEX BOLT RIGHT 2 HOLES ON CENTER HOLES FOR CLATTER BRIDGE CHAINS 50 ...

Page 6: ...TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLAC...

Page 7: ...THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 BACK PANEL BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BACK PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BACK PANEL BOARD TO THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER OFFSET DOWN BACK PANEL BOARD OFFSET UP W...

Page 8: ...UIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL OF THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS 5 16 WASHER ...

Page 9: ...2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE TWO 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPORT INTO THE ANGLE SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST SUPPORT 2 X 4 X 18 DECK SCREW 3 WOOD 2 X 4 X 13 ANGLE ANGLE SUPPORT SCREW WOOD 2 WOOD SCREW SUPPORT SCREW 2 WOOD S...

Page 10: ...ER FRONT OF FORT STEP 10 BOTTOM PANEL BOARDS 2 PLACE THE 2 X 4 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 1 PLACE THE 2 X 4 X 14 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 55 ...

Page 11: ...LL BOTH ENDS WITH A 1 8 DRILL BIT AT THE DIMENSIONS SHOWN BELOW THE HOLE AT 20 3 16 ONLY NEEDS TO BE DRILLED ONCE THIS HOLE IS TO ATTACH THE CENTER DECK SUPPORT TO THE DECK SPACER 2 PLACE THE 5 4 X 4 X 40 3 8 DECK SPACER AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE CORNER POSTS AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES INTO THE DECK SUPPORT BELOW NOTE THE TOP OF THE SCRE...

Page 12: ...T AT THE CENTER OF THE DECK SPACERS USE THE HOLE ON CENTER AS A GUIDE AND DRAW A LINE ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THE LINE AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK SPACERS USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 4 USING TWO 2 1 2 WOOD SCREWS ATTACH THE 2 X 4 X 70 CE...

Page 13: ... FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILED HOLES AND INTO THE DECK SUPPORTS BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS LAY ALL DECK BOARDS ACROSS THE DECK SUPPORTS BEFORE SECURING THEM TO THE FORT THIS WILL ENSURE THAT YOU HAVE EQUAL SPACING ACROS...

Page 14: ...TEP 14 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER T NUT 59 ...

Page 15: ...STENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK WALL BOARD DUE T...

Page 16: ...L 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 61 ...

Page 17: ...4 PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 18: ...SHOWN BELOW THE GREEN BRACKETS SHOULD BE 3 4 ABOVE THE BOTTOM OF THE FRONT FACE BOARD USING THE 90 GREEN BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE FRONT FACE BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS F...

Page 19: ... AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INST...

Page 20: ...ACKETS AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACK SIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE LADDER SIDES T NUTS UNDER DECK IN HOLES 5 16 ...

Page 21: ...F ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT POSTS PROPERLY 4 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 4 X 4 X 120 ON LEFT SIDE REAR CORNER POST A 4 X 4 X 120 TO SEAL THE HOLES OF SILICONE ON EACH PLUG REAR CORNER POST ON RIGHT SIDE HOLES AT THE TOP OF CORNER POSTS SHOULD BE FACI...

Page 22: ... X 70 BACK PANEL BOARD 3 CENTER EACH LAG POST DIRECTLY OVER THE CENTER OF THE MIDDLE CORNER POSTS 4 ATTACH EACH LAG POST TO THE MIDDLE CORNER POST WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS 3 8 WASHER HERE THAT THE LEFT LAG POST TARP 4 X 4 X 60 1 4 3 8 X 5 LAG POST TARP 4 X 4 X 60 1 4 LAG SCREW ROOF LEFT ONE DOES NOT HAVE ROOF RIGHT THIS POST HAS A HOLE 2 X 6 X 70 BACK PANEL BOARD 67 ...

Page 23: ...G CORNER POSTS 3 PLACE THE 2 X 4 X 34 UPPER LEVEL DECK SUPPORTS ON THE INSIDE OF THE LAG CORNER POSTS ATTACH EACH UPPER LEVEL DECK SUPPORT WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 4 ATTACH THE BOTTOM OF THE REAR CORNER POSTS TO THE SIDE SANDBOX BOARDS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 5 TIGHTEN ALL THE FASTENERS OFFSET DOWN T NUTS 4 X 4 X 120 5 16 X 4 1 2 HEX BOLT T NUTS 5 16 X 4 1 ...

Page 24: ...2 X 6 X 70 SANDBOX BOARD OFFSET UP AT THE BOTTOM OF THE REAR CORNER POSTS FASTEN THE TOP HOLES IN THE SANDBOX BOARD TO THE REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 3 PLACE THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT DIRECTLY UNDERNEATH THE UPPER LEVEL DECK SUPPORTS ATTACH THE UNDER DECK SUPPORT TO THE REAR CORNER POSTS WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS 4 1 2 HEX BOLT ...

Page 25: ...DECK SUPPORT OFFSET DOWN ON THE LEFT SIDE OF THE 4 X 4 X 30 1 2 UPPER LEVEL CENTER BLOCK SUPPORT 2 MAKE SURE THE ENDS AND BOTTOMS OF THE BOARDS ARE FLUSH TO ONE ANOTHER 3 ATTACH EACH 2 X 4 TO THE 4 X 4 WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS UPPER LEVEL CENTER DECK SUPPORT OFFSET UP ON RIGHT SIDE 2 X 4 X 34 2 X 4 X 34 5 16 X 3 1 2 5 16 WASHER UPPER LEVEL CENTER DECK SUPPORT OFFSET DOWN ON LE...

Page 26: ...70 BACK PANEL BOARD USE A 5 16 X 4 1 2 HEX BOLT AND A 5 16 WASHER TO ATTACH THE BOARDS TOGETHER 3 HAVE AN ASSISTANT HOLD THIS BOARD UP FOR YOU AND PROCEED TO STEP 27 4 X 4 X 71 7 8 LOWER LEVEL REAR CENTER POST 2 X 6 X 70 BACK PANEL BOARD A BACK PANEL BOARD REAR CENTER POST SCALE 1 10 DETAIL A LOWER LEVEL T NUT 5 16 WASHER 4 X 4 X 71 7 8 2 X 6 X 70 5 16 X 4 1 2 HEX BOLT 71 ...

Page 27: ...LY ON TOP OF THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT LEAVE AN EQUAL SPACE ON EACH SIDE OF THE CENTER DECK SUPPORT ASSEMBLY THE END OF THE CENTER DECK SUPPORT ASSEMBLY SHOULD BE FLUSH TO THE OUTSIDE OF THE REAR CORNER POSTS 5 FASTEN THE CENTER DECK SUPPORT ASSEMBLY TO THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT WITH A 3 8 X 5 LAG SCREW AND A 3 8 WASHER 6 FASTEN THE BOTTOM HOLES OF THE SIDE ...

Page 28: ...TS ATTACH EACH UPPER DECK SPACER TO THE DECK SUPPORTS WITH 8 X 2 WOOD SCREWS 3 PLACE THE 5 4 X 4 X 63 UPPER DECK SPACER BETWEEN THE UPPER LEVEL LAG POSTS ATTACH THE UPPER DECK SPACER TO THE DECK SUPPORTS WITH 8 X 2 WOOD SCREWS CORNER MIDDLE CORNER POST UPPER POST UPPER LEVEL LAG POST POST MIDDLE UPPER DECK SPACERS REAR CENTER POST 5 4 X 4 X 63 UPPER DECK LEVEL SPACER LOWER LEVEL LAG 5 4 X 4 X 29 1...

Page 29: ...ST 2 HAVE AN ASSISTANT HOLD THE BOARD IN POSITION OR USE A CLAMP TO HOLD THE BOARD FIRMLY TO THE DECK SUPPORT USE THE HOLES IN THE SLIDE BLOCK AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE DECK SUPPORT 3 HAMMER T NUTS INTO THE HOLES ON THE INSIDE FACE OF THE DECK SUPPORT ATTACH THE SLIDE BLOCK TO THE DECK SUPPORT WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS A DETAIL A SCALE 2 25 4 X 4 X 23 1 2 SLID...

Page 30: ...PORT UPPER LEVEL REAR 1 PLACE A 2 X 4 X 18 ANGLE SUPPORT UPPER LEVEL REAR AGAINST THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT ON EACH SIDE AT THE REAR OF THE PLAY SET 2 THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH TO THE TOP OF THE UNDER DECK SUPPORT FASTEN THE TOP OF THE ANGLE SUPPORT TO THE UNDER DECK SUPPORT WITH FOUR 8 X 2 1 2 WOOD SCREWS 3 FASTEN THE BOTTOM OF THE ANGLE SUPPORT TO THE REAR ...

Page 31: ... X 2 WOOD SCREW AND ONE 8 X 3 WOOD SCREW 2 SEE DETAIL B PLACE THE 2 X 4 X 21 1 2 ANGLE SUPPORT UPPER LEVEL SWING SIDE AGAINST THE 2 X 4 X 34 UPPER LEVEL DECK SUPPORT ON THE RIGHT SIDE OF THE FORT THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH TO THE TOP OF THE DECK SUPPORT FASTEN THE TOP OF THE ANGLE SUPPORT TO THE DECK SUPPORT WITH FOUR 8 X 2 1 2 WOOD SCREWS FASTEN THE BOTTOM OF THE ANGLE SUPPORT T...

Page 32: ...ARD TO THE DECK SUPPORTS WITH FIVE 8 X 2 WOOD DECK SPACER SHOWN EQUALLY SPACE THE DECK BOARDS 5 16 FROM ONE ANOTHER AND FROM THE 1 PLACE FOUR 5 4 X 6 X 69 7 8 UPPER DECK BOARDS ACROSS THE DECK SUPPORTS AS 5 4 X 6 X 69 7 8 DECK BOARD DECK SPACER SCALE 1 12 DETAIL A 5 16 GAPS DECK BOARD 77 ...

Page 33: ... THE RAD RIDE CENTER POST THE END WITHOUT ANY PREDRILLED HOLES GOES INTO THE NOTCH 3 FASTEN THE RAD RIDE DECK SPACER TO THE RAD RIDE CENTER POST WITH TWO 8 X 3 1 2 WOOD SCREWS PILOT HOLES 8 X 3 1 2 WOOD SCREWS CENTERED VERTICALLY PREDRILL TWO 1 8 5 4 X 4 X 25 RADRIDE DECK SPACER NOTCH ON THE NOTCH 4 X 4 X 43 1 2 RAD RIDE CENTER POST WHEN YOU RECEIVE THIS BOARD IT WILL HAVE TWO HOLES PREDRILLED IN ...

Page 34: ...OF THE OPENING THE SAME AS THE MEASUREMENT YOU RECORDED NOW USE THE TOP HOLE IN THE RAD RIDE CENTER POST TO DRILL A 3 8 HOLE THROUGH THE 2 X 4 X 70 RAILING 4 PLACE A T NUT INTO THE HOLE IN THE RAILING FASTEN THE RAD RIDE CENTER POST TO THE RAILING WITH A 5 16 X 4 1 2 HEX BOLT AND 5 16 WASHER OF RAD RIDE CENTER POST INSIDE VIEW SHALLOW COUNTERSUNK HOLE AT TOP FIRST 5 16 X 4 1 2 DRILL 3 8 HOLE T NUT...

Page 35: ... OF THE DECK SUPPORTS THE END SHOULD BE FLUSH TO THE CORNER POST THE OUTSIDE OF THE DECK SPACER SHOULD BE FLUSH TO THE OUTSIDE OF THE CORNER POST CENTER POST 2 FASTEN THE REAR DECK SPACER TO THE DECK SUPPORTS WITH FOUR 8 X 2 WOOD SCREWS 5 4 X 4 X 35 1 2 REAR DECK SPACER 8 X 2 WOOD SCREW 80 ...

Page 36: ...TER POST LOWER LEVEL FLUSH THE SIDES OF THE POSTS TOGETHER 2 ATTACH THE 4 X 4 X 69 3 4 CENTER LAG POST UPPER LEVEL TO THE 4 X 4 X 71 7 8 REAR CENTER POST LOWER LEVEL WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS 3 8 X 5 LAG SCREW LOWER LEVEL REAR CENTER POST 4 X 4 X 71 7 8 UPPER LEVEL CENTER LAG POST 4 X 4 X 69 3 4 3 8 WASHER 81 ...

Page 37: ...LEVEL 2 THE TOP OF THE RAILING SHOULD BE 33 ABOVE THE DECK BOARDS 3 ATTACH THE RAILING TO THE LAG POSTS AND UPPER LEVEL CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS LAG SCREW OFFSET UP 5 16 WASHER REAR TOP PANEL BOARD 2 X 4 X 70 5 16 X 3 1 2 NOTE SOME RAILINGS REMOVED FROM PICTURE FOR CLARITY 33 82 ...

Page 38: ...OPENING AT THE REAR OF THE PLAY SET THE SIDE OF THE FACE PLATE SHOULD BE 3 4 AWAY FROM THE CORNER POST SIDE 3 THE BOTTOM OF THE SLIDE OPENING SHOULD BE FLUSH WITH THE UPPER LEVEL DECK 4 ATTACH THE SLIDE FACE PLATE TO THE CORNER POST AND RAD RIDE CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THERE WILL NOT BE A LAG SCREW ON THE BOTTOM ON THE RAD RIDE CENTER POST SIDE SLIDE OPENING ...

Page 39: ...VEL MAKE THE TOP OF THE BOARD EVEN WITH THE TOP OF THE SIDE BOTTOM PANEL BOARD INSTALLED IN SUBSTEP 1 FASTEN THE REAR BOTTOM PANEL BOARD TO THE POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 3 FILL THE CORNER POST HOLE ON BOTH SIDES WITH A BLACK PLASTIC PLUG AND A DAB OF CLEAR SILICONE FILL THIS HOLE WITH BLACK PLASTIC PLUGS AND A DAB OF SILICONE ON BOTH SIDES SCALE 1 7 DETAIL A HEX BOLT 5 16...

Page 40: ...TER POST WITH THE HOLE IN THE REAR RAILING 2 ATTACH THE UPPER LEVEL CENTER POST TO THE RAILING AT THE TOP WITH A 5 16 X 2 1 2 HEX BOLT WITH A 5 16 WASHER 3 SQUARE THE UPPER LEVEL CENTER POST TO THE DECK AND ATTACH THE BOTTOM OF THE POST TO THE REAR BOTTOM PANEL BOARD WITH TWO 8 X 2 1 2 WOOD SCREWS REAR CENTER POST 5 16 X 2 1 2 UPPER LEVEL PANEL BOARD HEX BOLT UPPER LEVEL RAILING 5 16 WASHER T NUT ...

Page 41: ...ANEL SLAT 5 ON REAR RIGHT SIDE 2 1 2 2 7 8 SPACING STEP 41 UPPER LEVEL PANEL SLATS 1 5 4 X 3 X 34 1 2 PANEL SLATS WILL BE INSTALLED ON THE RIGHT AND REAR RIGHT SIDES OF THE PLAY SET THE PANEL SLATS WILL BE INSTALLED ON THE INSIDE OF THE BOTTOM PANEL BOARDS AND RAILINGS 2 SPACE THE PANEL SLATS IN THE OPENINGS AS SHOWN BELOW ATTACH EACH PANEL SLAT WITH TWO 8 X 2 WOOD SCREWS 86 ...

Page 42: ...R SUPPORT WITH A 5 16 X 4 1 2 HEX BOLT AND A 5 16 WASHER 3 SQUARE THE CENTER TARP SUPPORT TO THE DECK ATTACH THE CENTER TARP SUPPORT TO THE FRONT FACE BOARD WITH TWO 8 X 3 WOOD SCREWS FROM THE FRONT GO UNDER THE FORT DECK AND INSTALL THREE 8 X 3 WOOD SCREWS THROUGH THE CENTER DECK BOARD INTO THE BOTTOM OF THE CENTER TARP SUPPORT 4 X 4 X 72 5 16 WASHER T NUT 8 X 3 WOOD SCREW SUPPORT 3 UNDER DECK 5 ...

Page 43: ...16 X 3 1 2 LAG SCREWS AND THREE 5 16 WASHERS 3 LEAVE A 3 3 8 GAP BETWEEN THE UPPER LEVEL STEP YOU JUST INSTALLED AND THE NEXT UPPER LEVEL STEP ATTACH THE NEXT UPPER LEVEL STEP WITH THREE 5 16 X 3 1 2 LAG SCREWS AND THREE 5 16 WASHERS 4 REPEAT SUBSTEP 3 TO INSTALL THE NEXT TWO UPPER LEVEL STEPS 5 16 X 3 1 2 LAG SCREW 5 16 WASHER 2 X 4 X 70 UPPER LEVEL STEP TOPS OF DECK SPACERS FLUSH TO TOP OF UPPER...

Page 44: ...H TWO 8 X 2 WOOD SCREWS LEVEL SWING BEAM SIDE RIGHT SIDE 2 PLACE EACH SLAT AS SHOWN BELOW ON THE INSIDE OF THE PANEL BOARDS AND SLAT SPACING STEP 44 LOWER LEVEL PANEL SLATS 1 PLACE THE 5 4 X 3 X 28 1 4 PANEL SLATS INTO THE OPENINGS AS SHOWN BELOW SPACE THE SLATS AS INDICATED BY THE DIMENSIONS SHOWN THERE ARE FOUR SLATS ON THE LEFT SIDE SIX SLATS ON THE RIGHT SIDE AND TWO SLATS ON THE FRONT OF THE ...

Page 45: ...MOUNT LINING UP THE PILOT HOLES 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM MOUNT USING 3 8 X 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING 90 ...

Page 46: ...IS BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS L BOLT CAPS 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT IRON DUCTILE SWING HANGER 91 ...

Page 47: ...CH SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 92 ...

Page 48: ...LES STEP 48 REST SWING BEAM ON FORT 1 REST THE SWING BEAM ASSEMBLY ON TOP OF THE UPPER RAILING BOARDS OF THE FORT 2 THE END OF THE SWING BEAM WITH 2 HOLES SHOULD OVERHANG THE SWING BEAM SIDE OF THE FORT IN THE NEXT STEP YOU WILL ATTACH THE SWING BEAM LEGS ONTO THIS END OF THE SWING BEAM 93 ...

Page 49: ...SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 PREDRILL AN 11 64 HOLE THROUGH THE CENTER HOLE IN THE SWING LEG BRACKET USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS LAG SCREW BOLT CAP 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT 3 8 X 3 1 2 SUB BRACKET 94 ...

Page 50: ...THE SWING BEAM MOUNT ALIGN THE SQUARE SHANK OF THE CARRIAGE BOLT WITH THE SQUARE HOLE IN THE TORQUE WASHER HAMMER THE CARRIAGE BOLT TO SET THE TORQUE WASHER INTO THE SWING BEAM 2 ON THE BOTTOM SIDE OF THE SWING BEAM MOUNT ATTACH A 3 8 FLAT WASHER AND A 3 8 LOCK NUT ONTO THE END OF THE CARRIAGE BOLT PLACE A BOLT CAP OVER ANY EXPOSED THREADS 3 CENTER THE HOLE IN THE SWING BEAM PLATE ON THE SWING BEA...

Page 51: ...GER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 1 PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE BEAM LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL STEP 51 LEVEL SWING BEAM 96 ...

Page 52: ...E SWING BEAM LEGS 4 CHOOSE TWO HOLES IN THE SUB BRACKET THAT DO NOT INTERFERE WITH THE OTHER LAG SCREWS IN THE SWING LEG DRILL 11 64 HOLES BY 2 1 2 DEEP INTO 2 HOLES IN THE SUB BRACKET INSTALL TWO 3 8 X 2 1 2 LAG SCREWS WITH WASHERS REPEAT ON THE OTHER SIDE OF THE SUB BRACKET 3 8 X 3 1 2 3 8 WASHER CROSS MEMBER 2 X 4 X 58 3 8 WASHER SUB BRACKET LAG SCREW SUB BRACKET 3 8 X 2 1 2 LAG SCREW CHOOSE HO...

Page 53: ...RP BOARDS LOWER LEVEL AND THREE 2 X 4 X 30 1 2 TARP BOARD UPPER LEVEL 2 ATTACH EACH TARP BOARD TO THE TOP OF THE CORNER POSTS OR THE CENTER POSTS WITH 8 X 2 1 2 WOOD SCREWS UPPER LEVEL TARP BOARD 2 X 4 X 30 1 2 2 X 4 X 47 3 8 TARP BOARD LOWER LEVEL 8 X 2 1 2 WOOD SCREW 98 ...

Page 54: ...LAP UNDER THE TARP BOARD AND FASTEN THE GROMMETS UNDER THE TARP BOARD WITH 14 STEP 54 TARP UPPER LEVEL X 1 1 4 PAN HEAD SCREWS WITH 1 4 WASHERS REPEAT FOR OTHER SIDE NOTE IF YOU WISH YOU MAY PREDRILL HOLES FOR THE PAN HEAD SCREWS WITH A 1 8 DRILL BIT THE TARP TO THE TARP BOARD WITH 14 X 1 1 4 PAN HEAD SCREWS WITH 1 4 WASHERS REPEAT FOR OTHER 2 FASTEN THE OUTSIDE CORNERS OF THE TARP TO THE SIDE OF ...

Page 55: ...ISH YOU MAY PREDRILL HOLES FOR THE PAN HEAD SCREW WITH A 1 8 DRILL BIT 2 FASTEN THE OUTSIDE CORNERS OF THE TARP TO THE SIDE OF THE TARP BOARD FIRST ATTACH THE GROMMETS IN THE TARP TO THE TARP BOARD WITH 14 X 1 1 4 PAN HEAD SCREWS WITH 1 4 WASHERS REPEAT FOR OTHER SIDE STEP 55 TARP LOWER LEVEL HOLES FOR THE PAN HEAD SCREWS WITH A 1 8 DRILL BIT 1 1 4 PAN HEAD SCREWS WITH 1 4 WASHERS REPEAT FOR OTHER...

Page 56: ... WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 PLACE THE 2 X 4 X 34 SAFETY BOARD UPPER LEVEL ON TOP OF THE 2 X 4 X 47 1 2 SAFETY BOARD LOWER LEVEL ATTACH IT WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP STEP 56 SAFETY BOARDS 5 16 WASHER SAFETY BOARD 2 X 4 X 47 1 2 FRONT OF FORT 5 16 X 3 1 2 LAG SCREW 2 X 4 X 34 SAFETY BOARD RIGHT SIDE O...

Page 57: ...ER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW LEAVE A 3 16 GAP BETWEEN THE TOP OF THE SLAT AND THE LEG USE THE 6 15 16 DIMENSION TO LOCATE THE BOTTOM END OF THE SLAT FA...

Page 58: ...ER POSTS WITH A PEN OR PENCIL AT 26 3 8 2 PLACE THE TOP OF THE RIGHT SIDE ASSEMBLY FLUSH TO THE MARK ON THE LEFT MIDDLE CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE LEFT FRONT CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS STEP 5...

Page 59: ... 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 5 4 X 6 X 43 PT TOP SEAT BOARDS 8 X 2 1 2 WOOD SCREWS 104 ...

Page 60: ...BOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS PLACE NAME PLATE HERE AND ATTACH WITH 8 X 1 WOOD SCREWS A 105 ...

Page 61: ... 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIC TAC TOE MOUNT TIC TAC TOE MOUNT GREEN BRACKET GREEN BRACKET 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 TIC TAC TOE AFTER ASSEMBLING 106 ...

Page 62: ... THE PLAYSET ON THE INSIDE THE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS STEP 62 TIC TAC TOE INSTALLATION 8 X 1 3 4 WOOD SCREW SWING BEAM TIC TAC TOE WITH BOARDS ATTACHED 4 107 ...

Page 63: ...THREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM OF THE KNOT SHOULD BE 6 INCHES BELOW THE ROPE LADDER SUPPORT SLIDE EACH ROPE THROUGH THE HOLES IN ONE ROPE LADDER RUNG SLIDE THE RUNG UP AGAINST THE BOTTOM OF THE KNOTS 3 TIE THREE KNOTS BELOW THE ROPE LADDER RUNG 4 ...

Page 64: ...AT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE KNOT WILL TIGHTEN STEP 64 ROCK WALL ROPE TIE A KNOT AND THREAD THE ROPE THROUGH THE BACK SIDE OF THIS HOLE IN THE ROPE LADDER SUPPORT YOU MAY TIE UP TO THREE KNOTS SPACED ABOUT 1...

Page 65: ...LES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES STEP 65 SAFETY HANDLES LOWER LEVEL PAN HEAD SCREW SAFETY HANDLE 14 X 1 1 4 1 4 WASHER 110 ...

Page 66: ...OCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE LAG POSTS AND CENTER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES STEP 66 SAFETY HANDLES UPPER LEVEL 111 ...

Page 67: ...FLAG 1 2 PHILLIPS HEAD SCREW 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN STEP 67 FLAG KIT 112 ...

Page 68: ...K WALL SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE TELESCOPE STAND TELESCOPE BRACKET TELESCOPE CENTER TARP SUPPORT 1 1 4 WOOD SCREW 113 ...

Page 69: ...LE 1 BELOW THE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT STEP 69 STEERING WHEEL 11...

Page 70: ...NG CLIP SWING CHAIN STEP 70 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED 115 ...

Page 71: ...AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE DETAIL A SCALE 1 6 STAKE PAN HEAD SCREW 14 x 2 GROUND 1 4 FENDER WASHER 116...

Page 72: ...IN THE OPENING AT THE LEFT SIDE OF THE UPPER LEVEL OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 ATTACH THE SLIDE TO THE DECK WITH 14 X 3 PAN HEAD SCREWS DO NOT OVER TIGHTEN 14 X 3 PAN HEAD SCREW DO NOT OVER TIGHTEN SUPER SCOOP SLIDE 117 ...

Page 73: ...PART 2 CLATTER BRIDGE ASSEMBLY 118 ...

Page 74: ...3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE TOWER OF THE CLATTER BRIDGE 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE NOTE LETTERS A B C AND D ARE FOR REFERENCE ONLY YOUR POSTS ARE NOT LABELED WITH THESE C B TO THE CORNER POSTS A 1 THIS STEP IS CRITICAL TO BUILDING THE FORT PROPERLY IF ANY MISTAKES AR...

Page 75: ...E 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 36 3 4 BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO AT...

Page 76: ... SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 LAY THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS 6 USE 5 16 X 4 1 2 HEX BOLT...

Page 77: ...D UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 36 3 4 DECK SUPPORTS TO THE HOLES AT 54 1 2 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 D FRONT OF TOWER DECK SUPPORT 5 16 WASHER 2 X 4 X 36 3 4 HEX BOLT 5 16 X 4 1 2 RIGHT SIDE FRAME CLARITY NOT SHOWN FOR 2 X 6 BOTTOM PANEL BOARD FRAME LEFT SIDE 2 X 4 X 36 3 4 SAFETY BOARD 122 ...

Page 78: ...THE CORNER POSTS THE HOLES IN THE SANDBOX BOARD SHOULD BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL ...

Page 79: ...HE CORNER POSTS THE HOLES IN THE SANDBOX BOARD SHOULD BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE REAR OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL BO...

Page 80: ...POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE TO SQUARE AND LEVEL THE DECK OF THE TOWER TO THE DECK OF THE FORT PLACE A DECK BOARD ACROSS THE 2 X 4 S THEN PLACE A 2 X 4 X 66 BRIDGE RAIL ON TOP OF THE DECK BOARD AND ON TOP OF THE FORT DECK PLACE A LEVEL ON TOP OF THE 66 BRIDGE RAIL THEN MAKE THE DECKS LEVEL TO ONE ANOTHER 2 ONCE THE FRAME IS LEVEL S...

Page 81: ... FLUSH WITH THE TOP OF THE DECK SPACER THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD THE INSIDE SURFACE OF THE 2 X 6 ATTACH EACH DECK SPACER TO THE DECK SUPPORTS WITH TWO 2 WOOD 2 PLACE THE 5 4 X 4 X 29 3 8 DECK SPACERS BETWEEN THE CORNER POSTS MAKE EACH DECK SPACER FLUSH TO 5 4 X 4 X 36 1 2 DECK BOARD A 2 X 6 NOT SHOWN B HERE FOR CLARITY SCREW C INSIDE OF THE 2 X 6 2 WO...

Page 82: ... 9 FRONT FACE BOARD 1 PLACE THE 5 4 X 4 X 36 11 16 DECK BOARDS ON TOP OF THE DECK SUPPORTS DO NOT FASTEN THE DECK BOARDS AT THIS TIME 2 PLACE THE 2 X 4 X 36 3 4 BOTTOM PANEL BOARD AGAINST THE FRONT CORNER POSTS AND LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS 3 FASTEN THE BOTTOM PANEL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 127 ...

Page 83: ...L THE 5 4 X 4 X 36 11 16 DECK BOARDS LEAVE A UNIFORM APPROXIMATELY 1 4 SPACE BETWEEN THE DECK BOARDS ATTACH THE DECK BOARDS TO THE DECK SUPPORTS WITH WITH 2 WOOD SCREWS FRONT OF TOWER 2 WOOD SCREWS 5 4 X 4 X 36 11 16 DECK BOARD 128 ...

Page 84: ...OLES A C B STEP 11 REAR BOTTOM PANEL BOARD D 1 PLACE THE 2 X 4 X 36 3 4 SAFETY BOARD WITH CHAIN HOLES AGAINST THE REAR CORNER POSTS AND LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS 2 FASTEN THE SAFETY BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 129 ...

Page 85: ... TEN 5 4 X 3 X 28 1 2 PANEL SLATS 2 PRE DRILL THE PANEL SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT SEE TOP LEFT PICTURE BELOW 3 INSTALL THE FIRST PANEL SLAT 2 1 2 FROM THE CORNER POST THEN INSTALL THE REMAINING FOUR PANEL SLATS 2 7 8 APART AS SHOWN IN THE PICTURE AT THE BOTTOM LEFT BELOW C TOWER FRONT OF RIGHT SIDE OF TOWER SHOWN FOR 2 WOOD SCREW CLARITY CORNER POST A AND OTHER BOARDS NO...

Page 86: ...T WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 1 PLACE THE TOP SURFACE OF THE UPPER TWO 2 X 4 X 66 BRIDGE RAILS 5 1 2 BENEATH THE TOP SURFACE OF THE TOP PANEL BOARD THE COUNTERSUNK HOLE IN THE END OF THE BRIDGE RAIL SHOULD FACE THE INSIDE FASTEN THE BRIDGE RAIL TO THE CORNER POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 MEASURE 16 FROM THE TOP OF EACH BRIDGE RAIL AND MAKE A PENCIL MARK O...

Page 87: ...ACH LOWER BRIDGE RAIL TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 ATTACH 5 4 X 3 X 28 1 4 PANEL SLAT TO ROPE LADDER SUPPORT AND FRONT FACE BOARD NEXT TO THE BRIDGE RAIL WITH 2 WOOD SCREWS STEP 14 BRIDGE RAILS TO PLAY SET TOP BRIDGE RAIL BOTTOM BRIDGE RAIL 5 16 X 3 1 2 LAG SCREWS POSTS ON EACH SIDE WITH FOR CLARITY REMOVED FROM VIEW AND 5 16 WASHERS ATTACH TOP AND LOWER BRID...

Page 88: ...DGE RAIL SLATS ON EACH END WITH A 1 8 DRILL BIT SEE TOP IMAGE BELOW 2 PLACE THE BRIDGE RAIL SLATS 3 FROM THE FACE OF THE CORNER POSTS AND ATTACH WITH 2 WOOD SCREWS THE SLATS WILL MOUNT ON THE OUTSIDE OF THE BRIDGE RAILS 3 ATTACH THE REMAINING SLATS TO THE UNIT WITH 3 SPACING BETWEEN THE SLATS 5 4 X 3 X 16 BRIDGE RAIL SLAT 5 16 4 1 3 4 3 1 16 1 5 1 2X 1 8 133 ...

Page 89: ...S USE A HAMMER TO SEAT THE T NUTS INTO THE BOARDS STEP 16 BRIDGE DECK AND CHAIN ASSEMBLY 2 FLIP ALL 15 BRIDGE DECK BOARDS OVER SO THAT THE FLANGE OF THE T NUT IS FACING DOWN LAY THE BRIDGE DECK BOARDS OUT ON A FLAT SURFACE AS SHOWN BELOW BRIDGE DECK T NUT BOARD 2 X 4 X 29 T NUT FLANGE 134 ...

Page 90: ...CLATTER BRIDGE 2 PLACE THE CHAINS OVER THE HOLES IN THE BRIDGE DECK BOARDS AS SHOWN BELOW 3 LINE UP THE 18TH LINK IN THE CHAINS WITH THE FIRST BRIDGE DECK BOARD HOLES 96 CHAIN SECTIONS B DETAIL B SCALE 1 6 18TH CHAIN LINK LINE UP OVER HOLE IN FIRST BRIDGE DECK BOARD FIRST BRIDGE DECK BOARD 135 ...

Page 91: ...CK BOARD AND SCREW IT INTO THE T NUT TIGHTEN THE BOLT BUT NOT SO TIGHT THAT YOU CRACK THE WOOD 3 COUNT OVER 4 CHAIN LINKS FROM THE LAST HEX BOLT AT THIS CHAIN LINK PLACE A 5 16 WASHER BETWEEN THE CHAIN LINK AND THE BRIDGE DECK BOARD NOTE THAT THREE EMPTY CHAIN LINKS ARE BETWEEN THE BOLTS 4 PLACE A 5 16 X 1 3 4 HEX BOLT WITH 5 16 WASHER THROUGH THE CHAIN LINK THEN THROUGH THE 5 16 WASHER THEN THROU...

Page 92: ...ARD ON THE TOWER THIS MEANS THAT YOU WILL HAVE TO CONNECT THE ENDS OF THE CHAINS IN A MANNER TO ACHIEVE THE CORRECT GAP GO UNDERNEATH THE TOWER DECK AND USE A QUICK LINK TO ATTACH THE CHAINS TOGETHER IF YOU HAVE LOOSE ENDS OF THE CHAINS HANGING DOWN THREAD THEM THROUGH THE QUICK LINK TO KEEP THEM UP AND OUT OF THE WAY SCALE 1 6 DETAIL A QUICK LINK NOTE TO ACHIEVE THE CORRECT GAP YOU MAY NOT BE CON...

Page 93: ...E TO CONNECT THE ENDS OF THE CHAINS IN A MANNER TO ACHIEVE THE CORRECT GAP IN ORDER TO ACHIEVE THE GAP YOUR ASSISTANT MAY HAVE TO LIFT UP THE BRIDGE DECK ASSEMBLY WHILE YOU CONNECT THE CHAINS TOGETHER WITH THE QUICK LINK UNDER THE PLAY SET DECK IF YOU HAVE LOOSE ENDS OF THE CHAINS HANGING DOWN THREAD THEM THROUGH THE QUICK LINK TO KEEP THEM UP AND OUT OF THE WAY 3 THREAD THE CHAIN ENDS IN THE BRID...

Page 94: ... SQUARE EACH VERTICAL TARP STEP 21 VERTICAL TARP SUPPORTS SUPPORT TO THE TOP PANEL BOARD 2 ATTACH THE VERTICAL TARP SUPPORTS TO THE TOP PANEL BOARDS WITH 2 1 2 WOOD SCREWS 1 PLACE THE 2 X 4 X 33 VERTICAL TARP SUPPORTS ON THE INSIDE OF THE TOP PANEL BOARDS THE END OF 2 X 4 X 33 VERTICAL TARP SUPPORT TOP PANEL BOARD SCREWS WOOD 2 1 2 TOP PANEL BOARD 139 ...

Page 95: ...PPORTS 3 ATTACH THE TARP BOARD TO THE VERTICAL TARP SUPPORTS WITH 2 1 2 WOOD SCREWS 4 PLACE ONE TARP BOARD ON TOP OF THE CORNER POSTS THE TARP BOARD SHOULD BE FLUSH TO THE OUTSIDE OF THE CORNER POST 5 ATTACH THE TARP BOARD TO THE TOP OF THE CORNER POSTS WITH 2 1 2 WOOD SCREWS 6 REPEAT SUBSTEPS 4 AND 5 TO INSTALL THE LAST TARP BOARD 2 1 2 WOOD SCREWS 2 X 4 X 36 3 4 TARP BOARDS VERTICAL TARP SUPPORT...

Page 96: ... ON TOP OF THE VERTICAL TARP SUPPORTS 3 THE TARP WILL OVERLAP THE SIDE OF THE TARP BOARDS ON TOP OF THE CORNER POSTS 4 ATTACH THE TARP THROUGH THE GROMMETS TO THE TARP BOARDS WITH 14 X 1 1 4 PAN HEAD SCREWS AND 1 4 FLAT WASHERS 34 1 4 X 57 1 2 CLATTER BRIDGE TARP A SCALE 1 3 DETAIL A 1 4 WASHER 14 X 1 1 4 PAN HEAD SCREW 141 ...

Page 97: ...VE SLIDE 1 PLACE THE SLIDE IN THE OPENING OF THE CLATTER BRIDGE TOWER AS SHOWN WITH THE LIP OF THE SLIDE RESTING ON TOP OF THE DECK BOARDS 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH FOUR 14 X 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 142 ...

Page 98: ...amaged the customer could use these boards to fill in the gap until a replacement Tic Tac Toe is ordered 2 pieces 2 4 7188 CTS Center Tarp Support Front Rear This part is only used when a customer orders a single level play set They go in the front rear of the lower level deck 1 piece 4 4 2900 CP Center Post Only used for wood roof version with clatter bridge 1 piece 125 3 2850 Panel Slat 4 pieces...

Page 99: ...APPENDIX 144 ...

Page 100: ...h 4 Repeat substeps 1 through 3 for the mesh panel on the lower bridge rail on the opposite side 2 The recessed area in the grommet will receive the washer Place a pan head screw through a washer TWO FOR RESIDENTIAL USE ONLY NOTE THE GROMMETS HAVE A RECESSED PART ON ONE SIDE AN IT SHOULD FACE YOU YOU MAY PRE DRILL 1 8 X 1 DEEP HOLES AT EACH GROMMET LOCATION ALONG THE TOP PRIOR TO INSTALLING THE PA...

Page 101: ...lign the edge of the mesh border with the end of the go from the center grommet to the other side and do the same from the center grommet to one end of the mesh and repeat the mark drill install fasteners procedure Then BOARDS THAT ARE FASTENED TO THE CHAINS WITH THE END OF THE 2 X 4 BRIDGE DECK MARK THROUGH THE CENTER OF THE CENTER GROMMET ONTO THE MIDDLE DECK BOARD DRILL A 1 8 X 1 DEEP HOLE AT T...

Page 102: ...aced on the front center post as well as the rear center 1 Center the Canopy Accent over the front or rear center post The top of the Canopy Accent should be flush to the top of the center tarp board 2 Install two 8 x 1 3 4 wood screws to secure the Canopy Accent to the front or rear center post SOLD SEPARATELY SOLD SEPARATELY Purchase two Canopy Accents if you want one on the rear center post A D...

Page 103: ...AINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE DETAIL A SCALE 1 6 STAKE PAN HEAD SCREW 14 x 2 GROUND 1 4 FENDER WASHER ...

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