Gorilla Playsets Malibu Pioneer Peak 1500DWR, Manual, Page: 53 / 171

THE THREE COUNTER-
SUNK HOLES ON THE
SWING BEAM SUPPORT
WILL FACE DOWN WHEN
PROPERLY INSTALLED.
3/8" NUT
TORQUE WASHER
3/8" WASHER
BOLT CAP
6-1/2" CARRIAGE
BOLT
SANDBOX BOARD
5/16" WASHER
DETAIL A
(OFFSET HOLES DOWN)
4 X 4 X 47-1/2"
SWING BEAM SUPPORT
2 X 6 X 47-1/2"
(OFFSET HOLES DOWN)
BOTTOM PANEL BOARD
2 X 6 X 47-1/2"
5/16 X 4-1/2"
HEX BOLT
A
STEP 3: ASSEMBLING THE LEFT SIDE FRAME
IN DETAIL A.
8: ATTACH THE SWING BEAM SUPPORT AS SHOWN
POST.
BOLT FACES WHAT WILL BE THE INSIDE OF THE FORT. USE A HAMMER TO SET THE TORQUE WASHER INTO THE CORNER
WASHER/CARRIAGE BOLT ASSEMBLY INTO THE CORNER POST HOLES SO THAT THE HEAD OF THE CARRIAGE
1: LAY THE LEFT SIDE CORNER POSTS ON THE GROUND IN THEIR PROPER ORIENTATION.
2: LAY THE 2 X 6 X 47-1/2" SANDBOX BOARD ON TOP OF THE LEFT SIDE CORNER POSTS AT THE BOTTOM OF THE
CORNER POSTS. THE HOLES IN THE SANDBOX BOARD MUST BE OFFSET DOWN.
3: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE
T-NUTS INSTALLED ON THE CORNER POSTS. THE BOTTOM HOLES WILL BE USED LATER.
4: LAY THE 2 X 6 X 47-1/2" BOTTOM PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS IN THE MIDDLE OF THE
CORNER POSTS. THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN.
5: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL
BOARD TO THE T-NUTS INSTALLED ON THE CORNER POSTS. THE TOP HOLES WILL BE USED LATER.
6: LAY THE 4 X 4 X 47-1/2" SWING BEAM SUPPORT ON TOP OF THE LEFT SIDE CORNER POSTS. THE THREE COUNTER-
SUNK HOLES IN THE MIDDLE OF THE SWING BEAM SUPPORT MUST FACE DOWNWARD.
7: FIND TWO TORQUE WASHERS. PLACE A 6-1/2" CARRIAGE BOLT THROUGH THE TORQUE WASHER, MAKING SURE
THAT THE TEETH ARE FACING IN THE SAME DIRECTION AS THE THREADS OF THE CARRIAGE BOLT. PLACE THE TORQUE
FRONT
OF
FORT
45