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JOINON WALLBOX I-CON BASIC recharging unit for electric vehicles

The station codifies the errors found by the electronic board and saves them in the internal log. 
The log files are saved on the microSD card on the electronic board. These files need to be analysed in order to 
find the cause of the problem.
The errors that might be detected by the charging station are listed below

Error code

Description

Solution

Error 4

The contactor is working when it 

shouldn't be. The Type 2 socket-outlet 

is powered in the standby condition

Check the signal from the electronic board to the 

contactor, to make sure the former isn't controlling 

the latter. If the board isn't controlling the contactor, 

make sure the contactor contacts aren't jammed.

If necessary, replace the device

Error 5

The shutters of the type 2 socket-out-

let aren't in the right condition (closed)

Check the mobility of the gates and the relative 

mechanical devices. If necessary, replace the 

socket-outlet.

Error 6

Error in the control of the socket-outlet 

locking motor (it doesn't switch from 

the 

OPEN to the CLOSED position)

Manually check the mobility of the pin by moving 

the red lever on the back of the type 2 socket-outlet 

locking motor.

Error 7

Error in the control of the socket-outlet 

locking motor (it doesn't switch from 

the  

CLOSED to the OPEN position)

Manually check the mobility of the pin by moving 

the red lever on the back of the type 2 socket-outlet 

locking motor.

Error 8

The energy meters are no longer com-

municating with the electronic board

Check the Modbus line connection

Check the power supply to the energy meters

Make sure the energy meters are working properly

Make sure the component on the Modbus line is 

numbered correctly

Error 10

The charging station has been dis-

connected from the platform for more 

than 24h

Disconnect the power supply to the charging 

station.

Leave the station switched off for at least 2 minutes

Reconnect the power supply, then wait for the 

station to reconnect to the platform

Error 13

DC current detected on return line 

from the vehicle

In this situation, the charging session is immediately 

suspended. Remove the recharging cable from the 

vehicle and wait to begin a new session. 

If the problem persists, contact the manufacturer of 

the vehicle

Error 14

Short-circuit detected on the CP 

signal

The station detects a short-circuit between the CP 

signal and earth. 

Remove the cable and try again.

If the error persists, replace the cable.

Error 15

The load connected is not suitable for 

recharging

If a vehicle has been connected but the problem  

persists, contact the manufacturer of the vehicle.

Station OFF

The electronic board is not receiving 

the power supply it needs in order to 

work

Check the power supply upstream of the station

Check the circuit breaker protection on the electron-

ic board protection panel is working properly

Check the 12V power supply to the electronic board

In the case of products connected to the JOINON platform, or if the maintenance package has been  
purchased, call the FreePhone number 800 123 325 when necessary. 
In all other cases where technical support is required, call GEWISS SAT customer service.

FAULTS AND TROUBLESHOOTING

11.

Summary of Contents for I-CON BASIC

Page 1: ... VEICOLI ELETTRICI JOINON WALLBOX I CON BASIC JOINON WALLBOX I CON BASIC RECHARGING UNIT FOR ELECTRIC VEHICLES UNITÉ DE RECHARGE DE VÉHICULES ÉLECTRIQUES JOINON WALLBOX I CON BASIC UNIDAD DE CARGA DE VEHÍCULOS ELÉCTRICOS JOINON WALLBOX I CON BASIC LADESTATION FÜR ELEKTROFAHRZEUGE JOINON WALLBOX I CON BASIC UNITATE DE REÎNCĂRCARE VEHICULE ELECTRICE JOINON WALLBOX I CON BASIC JOINON WALLBOX I CON BA...

Page 2: ... 2 Device identification 4 3 Damage during transport 4 4 Storage 5 DEVICE HANDLING 5 1 Transport 5 2 Packaging removal 6 PREPARATION FOR DEVICE INSTALLATION 6 1 Environment 6 2 Environmental conditions 6 3 Support and fastening surface 6 4 Opening the casing 6 5 CLOSING the casing 7 DEVICE INSTALLATION AND CONNECTION 7 1 General installation requirements 7 2 BASIC JOINON WALLBOX I CON 7 2 1 Device...

Page 3: ...RS 10 CHARGING PROCESS 10 1 AUTOSTART 10 2 PARKING 10 3 CLOUD PARKING 11 FAULTS AND TROUBLESHOOTING 12 UPDATING THE FIRMWARE 13 MODIFYING THE OPERATING PARAMETERS OF THE RECHARGING STATION 14 DISCONNECTING FROM THE MAINS SUPPLY 15 PREVENTIVE MAINTENANCE 15 1 RESIDUAL CURRENT DEVICES ...

Page 4: ...W T2C IP55 GWJ3002L WB ICON RFID 7kW T2S IP55 ETH GWJ3004L WB ICON RFID 22kW T2S IP55 ETH GWJ3012L WB ICON RFID 7kW T2C IP55 ETH GWJ3014L WB ICON RFID 22kW T2C IP55 ETH GWJ3002W WB ICON RFID 7kW T2S IP55 4G GWJ3004W WB ICON RFID 22kW T2S IP55 4G GWJ3012W WB ICON RFID 7kW T2C IP55 4G GWJ3014W WB ICON RFID 22kW T2C IP55 4G 1 2 INTENDED USERS This document is intended for qualified personnel When thi...

Page 5: ...ectric vehicle charging systems EN 61000 6 1 Electromagnetic compatibility Part 6 1 Generic standards Immunity for residential commer cial and light industrial environments EN 61000 6 3 Electromagnetic compatibility Part 6 3 Generic standards Emissions for residential commer cial and light industrial environments RED directive The charging stations comply with this directive as they fulfil the app...

Page 6: ...tallation location country or other circumstances that concern the device The opening of the casing does not imply the absence of voltage inside Interventions must only be carried out once the voltage supply to the system has been cut off using a device that can guarantee insulation It may only be opened by qualified personnel following the instructions given in this manual It is mandatory to read...

Page 7: ...e in 100 cotton Dielectric gloves In accordance with EN 60903 2005 or the latest edition published The equipment or devices used for operations with the system energised must have at least category III 1000 Volt insulation If the regulations in the location of installation require other types of personal protective equipment the equipment must be integrated in a suitable manner Before reconnecting...

Page 8: ...terioration proceed as indicated below To correctly conserve the charging station do not remove the original packaging until the moment it is installed Deterioration of the packaging cuts holes etc prevents the correct conservation of the charging station prior to installation The manufacturer declines all responsibility relative to the consequences caused by packaging deterioration Keep the devic...

Page 9: ...timum condition from shipment to the moment they are installed Avoid striking or dropping the mechanical stations as this could deteriorate the mechanical properties Avoid as far as possible the vibrations that could cause subsequent abnormal operation If a fault is discovered contact Gewiss immediately Packaging disposal The packaging can be sent to an authorised non hazardous waste agent In any ...

Page 10: ...nally produce a small amount of condensation as a result of temperature changes Therefore in addition to the protection it has the charging stations must be monitored when they are used in areas where it is probable that not all the previously indicated conditions will be satisfied Never connect the device to the voltage supply when there is condensation 6 3 SUPPORT AND FASTENING SURFACE To ensure...

Page 11: ...JOINON WALLBOX I CON BASIC recharging unit for electric vehicles 3 4 2 6 4 OPENING THE CASING To open the casing from the main access proceed as shown in the following figures ...

Page 12: ...6 5 CLOSING THE CASING xxxx Xxxxxxxxxx ...

Page 13: ...oggles that are type approved for electrical risks After completing the installation of the wallbox remove the protective film from the front display 7 1 GENERAL INSTALLATION REQUIREMENTS The device must be installed in a suitable environment that satisfies the information described in chapter 6 Preparation for device installation Furthermore the elements used in the rest of the installation must ...

Page 14: ...2 Fixing with the aid of support brackets on pole GW46551 ...

Page 15: ...on the ground after attaching the support to the ground fix the column to the plate on the support using the protruding screw already installed then use screws to fix the WB to the plate that includes the threaded rivets Cable inlet on the back of the circled area Make the necessary holes ...

Page 16: ...or codes GWJ3001A GWJ3002A GWJ3003A GWJ3004A GWJ3011A GWJ3012A GWJ3013A GWJ3014A Eliminate the relevant knockouts on the basis of the cable inlet chosen A from below B from the rear then fix the box in the wall B A Insert the WallBox in the box ...

Page 17: ...cles Fix it to the columns of the flush mounting box using self threading screws Ø4 For the cable inlet from the bottom A use the cable glands supplied For the cable inlet from the rear B prepare the back plate of the WallBox on the basis of your requirements A ...

Page 18: ...uit breaker 30 mA miniature circuit breaker the choice of device must be suitable for the power level and the power supply of the recharging station protection against DC leakage is provided by the DC Leakage 6 mA device built into the products Wiring requisites The connection must satisfy some requirements Connection specifications Type of connection Single phase three phase Number of wires 2P E ...

Page 19: ... stop it first on the vehicle the method will change depending on the vehicle model we suggest you refer to the manual of your vehicle to find the right method The cable can now be removed from the vehicle terminating the charging operation The station will now allow you to remove the plug It s also possible to select the recharging power by means of the selector on the side of the recharging stat...

Page 20: ...n No problem detected This colour is also used to indicate the correct acquisition or deletion of the RFID cards The fixed green colour will be visible for 2 seconds preceded and followed by FLASHING WHITE RFID card acquisition or FLASHING RED RFID card deletion Flashing green The recharging station is waiting for the vehicle to be connected or disconnected Fixed blue The charging session is in pr...

Page 21: ...e the selector on the side to decide the charging power you want to use Fixed green 3 Insert the charging plug in the socket outlet of the station and in the vehicle or Connect the mobile connector to the vehicle Fixed green 4 Once the CP and PP signals have been checked the recharg ing station will mechanically block the plug in the socket outlet The recharging session begins Flashing blue 5 The ...

Page 22: ...value that can be set Selector position 1 VALUE 60 Selector position 2 VALUE 30 FREE CABLE OR SOCK ET OUT LET SINGLE PHASE 20 20 12 6 16 10 6 14 8 6 12 7 6 10 7 6 32 32 19 10 25 15 7 20 12 6 16 10 6 14 8 6 THREE PHASE 16 16 10 6 14 8 6 12 7 6 10 6 6 8 6 6 32 32 19 10 25 15 7 20 12 6 16 10 6 14 8 6 12 7 6 10 7 6 NOTE it s important to remember that the current values indicated refer to a single pha...

Page 23: ...ng station to access the electronic board 3 Remove the microSD card from its slot on the electronic board 4 Insert the microSD card in the specific slot of your PC to open the folder 5 Create a csv file called RFID csv The file structure must be UID1 UID2 Example A14HNL5T DZ47TBD5 6 Save the file in the main directory of the microSD card 7 Insert the microSD card in the slot on the electronic boar...

Page 24: ...he recharging session begins Flashing blue 6 The vehicle requests energy from the recharging station Fixed blue 7 Recharging session in progress Fixed blue or flashing blue 8 To end the charging session take the same RFID card used to launch the session and swipe it across the scanner again The station ends the charging session by releasing the plug from the Type 2 socket outlet From fixed blue or...

Page 25: ...icating with the electronic board Check the Modbus line connection Check the power supply to the energy meters Make sure the energy meters are working properly Make sure the component on the Modbus line is numbered correctly Error 10 The charging station has been dis connected from the platform for more than 24h Disconnect the power supply to the charging station Leave the station switched off for...

Page 26: ...upply to the product by turning off the main switch 2 Open the charging station to access the electronic board 3 Remove the microSD card from its slot on the electronic board 4 Insert the microSD card in the specific slot on your PC to open the folder 5 Paste the update file in the main folder of the microSD card NB contact GEWISS SAT customer service for the most recent file which will also be av...

Page 27: ... problems during recharging To do this use the MAXAMPEREAVAILABLE parameter Example MAXAMPEREAVAILABLE 32 Maximum recharging current AMPERESOCKET_SX It is possible to define a recharging current different from the one set in the factory To do this use the AM PERESOCKET_SX parameter Example AMPERESOCKET_SX 10 Date and time DATETIME If the station date is wrong it can be updated using the DATETIME v...

Page 28: ...st be made on the protection elements upstream of the line both for the power level part and the power supply to the electronic board PREVENTIVE MAINTENANCE 15 15 1 RESIDUAL CURRENT DEVICES The residual current circuit breakers installed upstream of the station must be checked at least once every 6 months to make sure they are working properly To do this press the TEST key and make sure the device...

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