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Use and Maintenance Manual 

 

MONOBLOCK Vacuum Unit

 

>>> MONOBLOCK vacuum unit technical 
features 

 

 

 

14

 

 

2.6 Frame 

The frame is the support structure of the MONOBLOCK vacuum unit. Its adjustable support feet allow the 
vacuum unit to be levelled even on irregular surfaces.  
The compressor for the self-cleaning of the filter (only for models with self-cleaning) is housed on the 
frame. 

2.7 Dust container 

The dust container has a collection capacity of 90 litres or 120 litres. The container has a dust collection bag 
for the disposal of dust. The level of dust in the dust container must be checked approximately every two 
months, depending on the conditions of use. 
The handle is used to open the dust container, also making the cartridge filter accessible. 
The dust container also has a low-pressure pipe that guarantees the retention of the dust collection bag. 

 

2.8 Central section 

The central section contains the main control components of the MONOBLOCK vacuum unit, as follows: 

 

Electrical control panel 

o

 

Inverter 

o

 

Main switch 

o

 

Check button to reset the ordinary maintenance alarms 

o

 

Manual Self-Cleaning button (only for models with self-cleaning)  

o

 

Relay module (optional) 

 

Cartridge filter 

 

Pressure transducer for regulation of the operating suction pressure 

 

Compressor for filter self-cleaning function (CM126MA, CM126TA and CM238TA) 

 

Compressed air tank for filter self-cleaning function (only for models with self-cleaning) 

 

Solenoid valve for filter self-cleaning function (only for models with self-cleaning) 

2.9 Head Stage 

The head stage contains: 
-

 

Vacuum turbine 

-

 

Thermo sensor 

-

 

User interface panel 

 
 
 
 
 
 
 
 

Summary of Contents for 126M

Page 1: ...Installation Use and Maintenance Manual...

Page 2: ...2 MONOBLOCK vacuum unit technical features 9 3 Movement and unpacking 16 4 Installation of the MONOBLOCK vacuum unit 17 5 Use and operation of the MONOBLOCK vacuum unit 22 6 Maintenance 29 7 Spare pa...

Page 3: ...ontact the manufacturer to receive the necessary explanations 1 2 Composition of the manual and consultation details This installation use and maintenance manual is composed of chapters divided into s...

Page 4: ...operations Safety during use Before starting to use the system in any way whatsoever the instructions given in this manual supplied must be read carefully and completely together with the indications...

Page 5: ...ECTIONS PROHIBITED FOR PERSONS NOT SUITABLY TRAINED TO USE THE SYSTEM COMPULSORY TO WEAR PROTECTIVE MASK AGAINST INHALATION OF DUST AND HARMFUL SUBSTANCES COMPULSORY TO WEAR PROTECTIVE GLOVES AGAINST...

Page 6: ...ers are asked to inform the manufacturer of all system information given on the identification plate as follows system model serial number MANUFACTURER information 9 11 Via del Lavoro 47030 San Mauro...

Page 7: ...ses ATTENTION Uses other than those indicated are not permitted No modifications or adaptations of the vacuum unit are permitted Any use whatsoever other than the use for which the product has been de...

Page 8: ...ries Do not use the machine for inappropriate purposes Do not vacuum glowing ash cigarette ends still lit inflammable products or materials that could cause flames in the dust collection container mat...

Page 9: ...cording to the suction pressure detected by a pressure transducer The air sucked in is channelled into the central section where dust particles fall into a collection container Finer particles are dra...

Page 10: ...eristics 350T 350TA 469T 469TA Number of operators 3 3 4 4 Self cleaning function NO YES NO YES Technical data Dimensions 350T 350TA 469T 469TA Container capacity Litres 120 120 120 120 Diameter cm 55...

Page 11: ...m3 h 180 180 180 180 340 340 Operating suction pressure mbar 160 160 160 160 160 160 Noise emission dB A 59 59 59 59 62 5 62 5 Electrical technical data 126M 126MA 126T 126TA 238T 238TA Motor power k...

Page 12: ...400 400 Power supply frequency Hz 50 60 50 60 50 60 50 60 Power absorbed A 12 0 12 0 15 6 15 6 Inverter YES YES YES YES Maximum frequency Hz 86 86 86 86 Protection rating IP20 IP20 IP20 IP20 Electrica...

Page 13: ...BLOCK Vacuum Unit MONOBLOCK vacuum unit technical features 13 Diagram of the MONOBLOCK vacuum unit and description of components The illustration in figure 3 shows the Monoblock central where the main...

Page 14: ...iner also making the cartridge filter accessible The dust container also has a low pressure pipe that guarantees the retention of the dust collection bag 2 8 Central section The central section contai...

Page 15: ...t MONOBLOCK vacuum unit technical features 15 2 10 Safety and hazard stickers Figure 4 shows the points where stickers with recommendations hazard warnings and prohibitions are applied helping to make...

Page 16: ...o use appropriate items of personal protection equipment during movement and unpacking may expose the operator to the risk of crushing of the feet due to loss of stability Failure to wear safety glove...

Page 17: ...f installation position must be based on these criteria The Monoblock vacuum unit must be installed indoors in well ventilated rooms preferably in a service room on the lowest floor of the building li...

Page 18: ...shown in the figure In these conditions of installation the vacuum inlet is at approximately 70 cm while the exhaust is at 171 5 cm from the ground see figure 5 The MONOBLOCK vacuum unit must now be c...

Page 19: ...on inlet is 78 cm above floor level and 25 cm from the wall The air expulsion outlet is 190 cm above the floor and also 25 cm from the rear wall see figure 6 The MONOBLOCK vacuum unit must now be conn...

Page 20: ...or models 126MA and 126M Pentapolar socket triphase of 16A 400 volt for models 126T 126TA 238T 238TA Pentapolar socket triphase of 32A 400V for models 350T 350TA 469T e 469TA To complete the installat...

Page 21: ...tional relay it is possible to do the wiring to the module as per attached scheme For all the relay outlets it is possible to choose the contact normally open or normally closed Specifics of the relay...

Page 22: ...e system and remove the flexible operating hose The vacuum unit will turn off automatically It is possible to switch off the central with the LOC REM button on the control panel and when the LOCAL mod...

Page 23: ...nverter Using the signals received the inverter maintains the pre set operating parameters constant increasing or reducing the rotation frequency of the turbine as the conditions of use vary or accord...

Page 24: ...nstantaneous consumption Indicates the instantaneous current consumption during use of the vacuum system In stand by the value is 0A Instantaneous power Indicates the instantaneous power in kW during...

Page 25: ...The inverter is equipped with a factory preset timer that trips the Check Con tainer alarm after the set number of hours The preset timer can be changed using parameter 47 13 in the favourite paramete...

Page 26: ...Cleaning cycle duration six minutes Cleaning cycle start time 8 00 p m Self cleaning cycle with the turbine active Self cleaning cycle with active turbine The filter self cleaning can occur either wit...

Page 27: ...orking hose in the inlet port IWS System Switching on the system using the button on the handle The system switches off automatically when all the inlet ports are closed Unless otherwise requested by...

Page 28: ...he alarm but the vacuum system will continue to operate By setting Fault in case of alarm the vacuum system will be stopped 31_10 Event type External Event 5 Check Filter Check Filter Warning the inve...

Page 29: ...filter cartridge 2 years The intervals between periodic maintenance operations may vary according to the type of use 6 2 Replacement of dust collection bag The dust collection bag inside the separator...

Page 30: ...reduction of the suction power of the system is noted Replacement is always necessary after two years of use Before proceeding with replacement operations a protective mask and gloves must be put on...

Page 31: ...mask and gloves must be put on Use only original spare bags supplied by General D Aspirazione Failure to use these items of personal protection equipment may expose the operator to the risk of inhala...

Page 32: ...place the cover and tighten it down by turning it clockwise 6 Discard the old battery in compliance with local battery disposal laws The manufacturer does not authorize the user of the system to perfo...

Page 33: ...ester filter for 126M 126MA 126T 126TA 238T e CM238TA 0216026 Monoblock vacuum unit polyester filter for 350T 350TA 469T e 469TA 0216033 Dust bags for 126M 126MA 126T 126TA 238T e 238TA pack of 20 pie...

Page 34: ...l lines Change any defective outlets and or resolve any false contacts in the system s electrical line Failed start of the central from a single inlet Electrical contacts interrupted Control the elect...

Page 35: ...ntervention Exhaust duct overheating Press the RESET button and check if the problem persists Check that there are no obstructions in the system whether in the vacuum pipe or in the outlet pipe Check...

Page 36: ...ndicate an authorized assistance centre Indicate the serial number and model of your system See Chapter 10 PRODUCT GUARANTEE IMPORTANT It is absolutely forbidden to carry out repairs and or maintenanc...

Page 37: ...g and dismantling operations of any kind whatsoever isolate the system from the electrical power supply line Failure to comply with this instruction may expose the operator to the risk of accidental s...

Page 38: ...an directives as implemented by Italian Legislative Decree 206 2005 on condition that they are used in conformity with the indications given in this Use and Maintenance Manual with regard to their int...

Page 39: ...M TEST DATA Family name First name s Street Postcode Town city Province Tel mob Fax CUSTOMER DATA Family name First name s Street Postcode Town city Province Tel mob Fax It is advisable to keep packag...

Page 40: ...Directive Restriction of Hazardous Substances in Electrical Equipment The instruction manual indicates in particular the standards for the installation use and maintenance of this device If the devic...

Page 41: ...41 12 Maintenance Log DATE Maintenance procedures Operator...

Page 42: ...42 DATE Maintenance procedures Operator...

Page 43: ...43 DATE Maintenance procedures Operator...

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