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AFE200 • Instruction Manual 

5

Appendix 1 - Design .............................................................. 188

A1.1 

Single-motor calculation based on motor output power

 ..................................... 188

A1.2 Calculation for multi-motor system

 ..................................................................... 189

Appendix 2 - Parallel connection (400 ... 1650kW sizes) .... 192

A 2.1 Introduction........................................................................................................ 192

A 2.2  Compatibility of IGBT modules

 ......................................................................... 194

A 2.3 MS-SL interface cable wiring sizes 400...710 kW

 ............................................. 195

A 2.4 MS-SL interface cable wiring sizes 900 kW...1 MW

 .......................................... 196

A 2.5 MS-SL interface cable wiring size 1.35 MW

 ...................................................... 197

A 2.6 MS-SL interface cable wiring size 1.65 MW

 ...................................................... 198

A 2.7 Jumpers and Switches ...................................................................................... 199

A 2.8 LEDs.................................................................................................................. 199

Appendix 3 - Block Diagrams ............................................... 202

System Diagrams Index ............................................................................................. 202

Drive overview ............................................................................................................ 202

Reference ................................................................................................................... 202

Commands

 ................................................................................................................. 203

Digital inputs ............................................................................................................... 204

Digital outputs ............................................................................................................. 205

Analog inputs .............................................................................................................. 206

Analog outputs............................................................................................................ 208

Current Control

 ........................................................................................................... 209

Active Curr Config

 ...................................................................................................... 210

Functions .....................................................................................................................211

Summary of Contents for AFE200 4 Series

Page 1: ... Instruction Manual Active Front End Regenerative Power Supply Unit AFE200 4 AFE200 6 Industrial application ...

Page 2: ...fety instruction section carefully Keep the manual in a safe place and available to engineering and installation personnel during the product function ing period Gefran S p A has the right to modify products data and dimensions without notice The data can only be used for the product description and they can not be understood as legally stated properties Thank you for choosing this Gefran product ...

Page 3: ...gulation section 36 5 2 1 Removing the terminal cover 36 5 2 2 Cable Cross Section 36 5 2 3 Regulation section connection 36 5 2 4 Switches jumpers and LED 38 5 3 Serial interface XS connector 41 5 3 1 AFE RS 485 Port not insulated point to point connection 41 5 3 2 AFE RS485 port point to point connection with insulation 43 5 3 3 RS 485 multi drop connection 43 5 4 Typical connection diagrams wit...

Page 4: ...ck analog and digital input signals 74 7 2 3 Variable interconnections mode 74 8 Description of parameters and functions Expert list 76 Legend 76 8 1 Parameters on selection lists but not displayed on keypad 150 8 2 Selection Lists 155 9 Troubleshooting 160 9 1 Alarms 160 9 1 1 ExtIO fault Alarm 163 9 1 2 Fastlink fault Alarm 164 9 2 Messages 165 10 Specification 168 10 1 Environmental Conditions ...

Page 5: ...interface cable wiring sizes 400 710 kW 195 A 2 4 MS SL interface cable wiring sizes 900 kW 1 MW 196 A 2 5 MS SL interface cable wiring size 1 35 MW 197 A 2 6 MS SL interface cable wiring size 1 65 MW 198 A 2 7 Jumpers and Switches 199 A 2 8 LEDs 199 Appendix 3 Block Diagrams 202 System Diagrams Index 202 Drive overview 202 Reference 202 Commands 203 Digital inputs 204 Digital outputs 205 Analog i...

Page 6: ...rder to optimize these applications Indique le mode d utilisation la procédure et la condition d exploitation Ces consignes doivent êtrerigoureusement respectées pour optimiser ces applications Note Indicates an essential or important procedure condition or statement Indique un mode d utilisation de procédure et de condition d exploitation essentiels ou importants Qualified personnel For the purpo...

Page 7: ...manipulation des drives électriques Les instructions spécifiques ayant trait à des actions particulières sont répertoriées au début de chaque chapitre Read the information carefully since it is provided for your personal safety and will also help prolong the service life of your electrical drive and the plant you connect to it Lire attentivement les informations en matière de sécurité personnelle ...

Page 8: ...ension d alimentation a été coupée Ne jamais ouvrir l appareil lorsqu il est suns tension Le temps minimum d attente avant de pouvoir travailler sur les bornes ou bien àl intérieur de l appareil est indiqué dans la section 10 6 Electrical Shock and Burn Hazard When using instruments such as oscilloscopes to work on live equipment the oscil loscope s chassis should be grounded and a differential pr...

Page 9: ...ircuit protection In order to protect AFE against over current use fuses specified in par 11 1 Environmental condition The AFE has to be considered Open type equipment Max surrounding air tem perature equal to 40 C Pollution degree 2 Wiring of the input and output power terminals Use UL listed cables rated at 75 C and round crimping terminals Crimp terminals with tool recommended by terminal manuf...

Page 10: ...powered via the DC bus input In this scenario the input filter capacitors should be removed before powering up the unit from an AFE For GEFRAN legacy or AC fed units please consult the factory For Other Brand products consult the manufacturer of that product Note In order to work properly an external LCL type line input filter and precharge kit is needed LCL filters must be chosen based on the ove...

Page 11: ...verter solutions powered by a common DC bus the AFE200 also guarantees high level control dynamics in AFE and energy regen eration conditions which would be impossible with electric braking solutions Control and monitoring performed on the DC link also prevent the risk of undesir able stoppages during power transients and make the AFE200 a reliable solution for use in networks with high voltage fl...

Page 12: ... 0 kW 3150 315 0 kW 3550 355 0 kW Mechanical sizes 3 size 3 4 size 4 5 size 5 6 size 6 7 size 7 Active Front End Regenerative Power Supply Unit Identification Nameplate Type AFE200 3220 KXX 4 S N 09012345 Inp 400Vac 15 500Vac 5 50 60Hz3ph 40A 400Vac 36A 480Vac Out 650Vdc 780Vdc 28kW 43A 650Vdc 39A 780Vdc Ovld 150 60s 42kW 64A 650Vdc 57A 780Vdc Ovld 110 60s Model Serial number Input mains supply Ou...

Page 13: ...S9AF22S AFE200 72500 XXX 4 SL S9AF52S AFE200 72500 XXX 6 SL 630kW S9AF23M AFE200 73150 KXX 4 MS 06 630kW S9AF53M AFE200 73150 KXX 6 MS 06 S9AF23S AFE200 73150 XXX 4 SL S9AF53S AFE200 73150 XXX 6 SL 710kW S9AF24M AFE200 73550 KXX 4 MS 07 710kW S9AF54M AFE200 73550 KXX 6 MS 07 S9AF24S AFE200 73550 XXX 4 SL S9AF54S AFE200 73550 XXX 6 SL 900kW S9AF231 AFE200 73150 KXX 4 MS 09 900kW S9AF53M1 AFE200 731...

Page 14: ...nchement Avant la mise en service des appareils ayant été stockés pendant long temps il faut alimenter variateurs à vide pendant deux heures pour régénérer les condensateurs appliquer une tension d alimentation sans actionner le AFE 3 1 General A high degree of care is taken in packing the AFE200 product and preparing them for delivery They should only be transported with suitable transport equipm...

Page 15: ...as per EN50178 transport 95 3 60 g m3 4 A light condensation of moisture may occur for a short time occasionally if the device is not in operation class 2K3 as per EN50178 Air pressure storage kPa 86 to 106 class 1K4 as per EN50178 transport kPa 70 to 106 class 2K3 as per EN50178 3 Greatest relative air humidity occurs with the temperature 40 C 104 F or if the temperature of the device is brought ...

Page 16: ...e to remove the desicant dryer packet s when unpacking the AFE If not removed these packets may become lodged in the fan or air passages and cause the AFE to overheat Lors du déballage du AFE retirer le sachet déshydraté Si celui ci n est pas retiré il empêche la ventilation et provoque une surchauffe du AFE Protect the device from impermissible environmental conditions temperature humidity shock ...

Page 17: ...mounting 187 6 7 4 517 20 35 Taglia 4 Size 4 220 8 66 612 24 09 595 23 43 A B No 4 screw 6MA 268 10 55 616 24 25 267 10 51 Taglia 5 Size 5 B A No 4 screw 6MA 311 12 24 190 7 48 730 4 28 76 748 29 45 265 10 43 Fissaggio a muro Wall mounting 853 33 58 B A 350 13 78 175 6 89 275 10 83 421 16 57 No 5 screw 6MA 836 32 91 Taglia 6 Size 6 ...

Page 18: ...47 Taglie 1 2 3 Sizes 1 2 3 Taglia 4 Size 4 B A Taglia 5 Size 5 B A 6 5 0 26 19 0 75 Ø 13 0 51 6 5 0 26 12 0 47 12 75 0 50 B A Taglia 6 Size 6 6 5 0 26 6 5 0 26 Ø 13 0 51 19 0 75 24 95 0 98 12 0 47 Recommended screws for fastening Size 3 AFE 3 4 x M5 x 12 mm screws Grover spring lock washer Flat washer Size 4 AFE 4 Size 5 AFE 5 4 x M6 x 16 mm screws Grover spring lock washer Flat washer Size 6 AFE...

Page 19: ... 400 710 kW Protezione in policarbonato trasparente Protective trasparent policarbonate 1407 55 4 417 16 42 177 8 7 00 355 6 140 1264 49 76 1209 5 47 62 Fissaggio a muro Wall mounting A B 417 16 42 177 8 7 00 355 6 140 A B 900 1000 kW 417 16 42 177 8 7 00 355 6 140 A B 1407 55 4 Protezione in policarbonato trasparente Protective trasparent policarbonate ...

Page 20: ...ve trasparent policarbonate 417 16 42 177 8 7 00 355 6 140 A B 417 16 42 177 8 7 00 355 6 140 A B 417 16 42 177 8 7 00 355 6 140 1264 49 76 1209 5 47 62 A B 417 16 42 177 8 7 00 355 6 140 A B 1407 55 4 417 16 42 177 8 7 00 355 6 140 A B 417 16 42 177 8 7 00 355 6 140 A B 417 16 42 177 8 7 00 355 6 140 A B Fissaggio a muro Wall mounting 1650 kW Protezione in policarbonato trasparente Protective tra...

Page 21: ...00kW AFE200 73150 KXX MS 09 AFE200 73150 XXX SL AFE200 73150 XXX SL 18 x M6 x 16 mm screws Grover spring lock washer Flat washer 1MW AFE200 73550 KXX MS 10 AFE200 73550 XXX SL AFE200 73550 XXX SL 1 35 MW AFE200 73550 KXX MS 14 AFE200 73550 XXX SL2 AFE200 73550 XXX SL AFE200 73550 XXX SL 24 x M6 x 16 mm screws Grover spring lock washer Flat washer 1 65 MW AFE200 73550 KXX MS 17 AFE200 73550 XXX SL2...

Page 22: ...s injury Le AFE doit toujours être raccordé au système de mise à la terre Un mauvais raccorde ment du AFE au système de mise à la terre peut se traduire par des conditions extrêmement dangereuses susceptibles d entraîner le décès ou de graves lésions corporelles Never open the device or covers while the AC Input power supply is switched on Minimum time to wait before working on the terminals or in...

Page 23: ...t l AFE200 de fusibles Respecter la réglementation des pays concernés par exemple les normes VDR en Allemagne et des fournisseurs locaux d énergie électrique Functioning of the AFE without a ground connection is not permitted Défense de faire fonctionner le AFE sans qu il y ait eu raccordement de mise à la terre préa lable The grounding connector shall be sized in accordance with the NEC or Canadi...

Page 24: ...ctri cally symmetrical with respect to ground TN or TT network It is possible the use with IT network In case of use of networks at 690Vac all AFE200 6 sizes with the use of standard filters EMI FN3359HV series can be utilized For the series 400 480V AFE200 4 only the size 4450 and 5900 must be re quested specifically for use for IT networks AFE200 4 IT series All AFE200 4 requires the use of spec...

Page 25: ...20 120 250 kcmil M8 Eyelet Spade 24 Terminals on bars 71600 72500 150 300 kcmil M10 Eyelet 50 73150 73550 185 350 kcmil M10 Eyelet 50 Sizes AFE200 4 Bars C D U V W Recommended cable cross section Lock screw diameter Tightening torque min mm2 AWG kcmil mm Nm 400kW 72000 KXX 4 MS 04 2 x 100 2 x AWG 4 0 M10 U V W M12 50 M10 75 M12 72000 XXX 4 SL 2 x 100 2 x AWG 4 0 M10 U V W M12 50 M10 75 M12 500kW 7...

Page 26: ...g torque min mm2 AWG kcmil mm Nm 400kW 72000 KXX 4 MS 04 150 300 kcmil M10 Eyelet 50 72000 XXX 4 SL 150 300 kcmil M10 Eyelet 50 500kW 72500 KXX 4 MS 05 150 300 kcmil M10 Eyelet 50 72500 XXX 4 SL 150 300 kcmil M10 Eyelet 50 630kW 73150 KXX 4 MS 06 185 350 kcmil M10 Eyelet 50 73150 XXX 4 SL 185 350 kcmil M10 Eyelet 50 710kW 73550 KXX 4 MS 07 185 350 kcmil M10 Eyelet 50 73550 XXX 4 SL 185 350 kcmil M...

Page 27: ... M10 50 72500 XXX 6 SL 240 500 kcmil M10 50 630kW 73150 KXX 6 MS 06 2 x 100 2 x AWG 4 0 M10 50 73150 XXX 6 SL 2 x 100 2 x AWG 4 0 M10 50 710kW 73550 KXX 6 MS 07 2 x 100 2 x AWG 4 0 M10 50 73550 XXX 6 SL 2 x 100 2 x AWG 4 0 M10 50 900kW 73150 KXX 6 MS 09 2 x 100 2 x AWG 4 0 M10 50 73150 XXX 6 SL 2 x 100 2 x AWG 4 0 M10 50 73150 XXX 6 SL 2 x 100 2 x AWG 4 0 M10 50 1MW AFE200 73550 KXX 6 MS 10 2 x 10...

Page 28: ... KXX 6 MS 09 150 300 kcmil M10 Eyelet 50 73150 XXX 6 SL 150 300 kcmil M10 Eyelet 50 73150 XXX 6 SL 150 300 kcmil M10 Eyelet 50 1MW AFE200 73550 KXX 6 MS 10 150 300 kcmil M10 Eyelet 50 AFE200 73550 XXX 6 SL 150 300 kcmil M10 Eyelet 50 AFE200 73550 XXX 6 SL 150 300 kcmil M10 Eyelet 50 1 35MW AFE200 73550 KXX 6 MS 14 150 300 kcmil M10 Eyelet 50 AFE200 73550 XXX 6 SL2 150 300 kcmil M10 Eyelet 50 AFE20...

Page 29: ...r point as the AFE200 via a short thick link Separate the control cables from the power cables as much as possible using separate trunking if necessary at 90º to each other Whenever possible use screened leads for the connections to the control circuitry Ensure that the contactors in the cubicle are suppressed either with R C suppressors for AC contactors or flywheel diodes for DC contactors fitte...

Page 30: ...Vac 3ph 4 4A AFE200 500 690Vac 3ph AFE200 6 6A Input fuse Input fuse AFE200 SL C D To Loads EMI FILTER EMI FILTER PRECHARGE KIT C D U V W U V W CDC LINK CDC LINK LCL FILTER LCL FILTER AFE200 900kW 1MW AFE200 MS Input fuse Input fuse AFE200 SL C D C D Input fuse AFE200 SL EMI FILTER EMI FILTER EMI FILTER U V W U V W U V W C D C D To Loads CDC LINK CDC LINK CDC LINK LINE INPUT 380 500Vac 3ph 4 4A AF...

Page 31: ...L FILTER PRECHARGE KIT C D Input fuse AFE200 SL EMI FILTER U V W CDC LINK LCL FILTER AFE200 1 65MW AFE200 MS Input fuse EMI FILTER U V W C D CDC LINK LINE INPUT 380 500Vac 3ph 4 4A AFE200 500 690Vac 3ph AFE200 6 6A LCL FILTER Input fuse AFE200 SL C D EMI FILTER U V W C D To Loads CDC LINK LCL FILTER PRECHARGE KIT C D Input fuse AFE200 SL EMI FILTER U V W CDC LINK LCL FILTER C D Input fuse AFE200 S...

Page 32: ...C D U2 V2 AFE200 3220 71600 4 High Duty AFE200 3220 61320 4 Low Duty AFE200 71600 6 High Duty L1 L2 L3 3ph VAC 380 V 500 50 60 Hz AFE200 4 AC LR3 AFE U V W Line fuse F11 F12 F13 K2M 3ph V AFE200 6 AC 500 V 690 50 60 Hz AC X2 X2 X2 U V W X1 X1 X1 L AFE L1 L2 L3 X1 X1 X1 EMI FILTER L1 L2 L3 X2 X2 X2 U1 V1 W1 EXP SYNC ADV card on SLOT2 L1 1 X2 L2 1 X2 L3 1 X2 PRE CHARGE KIT C D U2 V2 AFE200 72000 735...

Page 33: ...BUS External fuses Inverter 3 ADV200 DC Inverter 1 ADV200 DC Inverter 2 ADV200 DC AFE200 3220 4450 DC output 650 780 VDC U V W C D L1 L2 L3 BR1BR2 U V W C D L1 L2 L3 BR1BR2 AFE200 ADV200 DC DC FUSES Common DC bus AFE200 5900 61320 DC output 650 780 VDC C D L1 L2 L3 BR1BR2 C D BR2 AFE200 ADV200 DC DC FUSES Common DC bus ...

Page 34: ... D U V W ADV200 DC C D DC output 650 780 VDC DC FUSES Common DC bus DC output 650 780 VDC AFE200 1 35 MW U V W U V W AFE200 SL AFE200 MS U V W AFE200 SL C D C D C D U V W ADV200 DC C D DC output 650 780 VDC DC FUSES Common DC bus DC output 650 780 VDC U V W AFE200 SL C D DC output 650 780 VDC AFE200 1 65 MW U V W U V W AFE200 SL AFE200 SL U V W AFE200 ML C D C D C D U V W ADV200 DC C D DC output 6...

Page 35: ...n over temperature alarm Power the internal fan 570W 400V 930W 460V with a three phase voltage on terminals U3 V3 W3 Version before 2009 125 CE ErP regulation Terminals U3 V3 W3 PE 31 32 Sizes 73150 73550 630 kW 1 710 kW 1 900 kW 1 1 MW 1 1 For each module 3 x 400V 10 50Hz 1 55Arms or 3 x 460V 10 60Hz 1 7Arms Ground 250V 10A contact OK fan contact management terminals 31 32 Closed Internal fan OK ...

Page 36: ... possible A A 5 2 2 Cable Cross Section Terminal strips Regulation card Maximum Cable Cross Section Recommended stripping Tightening torque min min mm2 AWG mm Nm 0 2 2 5 24 12 7 0 5 5 2 3 Regulation section connection Figure 5 2 3 1 Regulation shielding For shielding of the regulation section recommended fasten the shield of the cables to the omega sections see figure above Warning ...

Page 37: ...T 24V supply for IO 150 mA Resettable fuse 10 S3 24V OUT Reference point for 24V OUT Strip T1 bottom Terminal Designation Function Max R11 COM Digital output 1 Common reference for digital output 1 Relay 1 R14 Digital output 1 Programmable digital relay output 1 NO Default Precharge Command PAR 1122 250 Vac 30 Vdc 2A 1 Analog input 1 Programmable configurable analog differential input Signal termi...

Page 38: ...mpers and LED LEDs S1 S2 S3 PWM RUN PWR Switches S1 Jumpers HC0 HC1 CFG V I S2 V I S3 V I Switch V I settings on inputs and analog output LEDs Function S1 Analog input 1 Default voltage 10 V PWM green LED lit during IGBT modulation S2 Analog input 2 Default voltage 10 V RUN green Flashes freq 1 sec if no errors or faults have occurred If ON or OFF indicates an error conditions software hangup S3 A...

Page 39: ...S1 13 14 Digital output 3 Digital output 4 C3 S3 24V_OUT 0V 24V _OUT To Expansion Cards S11 Analog output 1 7 IC1 Ref is 0 delay Isolated power supply for Inputs Outputs 24 V 24 V Regulation card supply S10 L1 1 U1 V1 W1 R ADV AFE board EXP SYNC ADV board Drive OK Drive ready Precharge fbk src fw 7 0 and lower only Precharge Command K2A K2M K2A Digital Output 3 Enable ready mon LCL FILTER L1 2 L1 ...

Page 40: ... C3 Dig inp E Dig inp E Dig inp E Connections for Controls Opto insulated from the Inverter NPN Internal supply Connections for Controls Opto insulated from the Inverter NPN External supply Connections for Controls Opto insulated from the Inverter PNP External supply Enable Enable Precharge fbk src Precharge fbk src Precharge fbk src 8 8 8 fw 7 0 and lower only Figure 5 2 4 2 Other inputs connecti...

Page 41: ...lustrated in shown in para graph 5 2 1 5 3 1 AFE RS 485 Port not insulated point to point connection The connection indicated is without galvanic insulation Le raccordement indiqué n a pas d isolation galvanique 1 2 3 4 5 9 8 7 6 TxA RxA TxB RxB PE 5 V XS Reserved RS485 EQP Figura 5 3 1 1 Serial connection not insulated A twin pair consisting of two symmetrical conductors spiral wound with a commo...

Page 42: ...rial PC with RS485 The following are required for connection shielded cable for the XS RS485 connection see figure 5 3 1 1 code 8S8F59 Connection to a PC with RS232 port The following are required for connection an optional PCI COM or PCI 485 adapter code S560T shielded cable for XS PCI COM or PCI 485 connection code 8S8F59 see figure 5 3 1 1 Connection to a PC with USB port The following are requ...

Page 43: ... S1 Function Closing of terminations Figure 5 3 2 1 OPT RS485 ADV card 5 3 3 RS 485 multi drop connection For the multi drop connection the OPT RS485 ADV optional card must be in stalled on each drive the ends of the connection must have S1 termination switch set to ON The multi drop connection is always galvanically insulated Up to 20 drives can be connected the maximum length of the connection i...

Page 44: ... of this document and giving it to others and the use or communication of the contents thereof A B C D E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 For Sizes AFE200 3220 71600 4 HD AFE200 3220 61320 4 LD AFE200 71600 6 HD Thermal probe not available for LC AFE 4 22HD LD LC AFE 4 45HD K2M K2A K2A PE U V W C D L1 L2 L3 F Fsync 500mA GG cable protection See paragraph 5 1 6 Connection of fans See paragraph 5...

Page 45: ...liable to the payment of damages Copyng of this document and giving it to others and the use or communication of the contents thereof A B C D E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 For Sizes AFE200 72000 73550 4 6 HD AFE200 71600 73550 4 6 LD K2M K2A K2A U V W C D L1 L2 L3 F Fsync 500mA GG Digital Output 3 Enable ready mon Precharge cmd Drive Ready R11 R14 R21 R24 7 IS1 To Auxiliary Circuits Digita...

Page 46: ... 9 10 11 12 13 14 15 For parallel sizes AFE200 400kW 1 65MW CNL PE C D Precharge Kit K1M K1M F2 V2 13 14 21 A1 230Vac 50 60Hz A2 22 F1 U2 Rec Br R1 R2 To Auxiliary Circuits To Auxiliary Circuits C D To Drive 1 To Drive 2 To Drive 3 To Drive n K2M K2A K2A PE U V W C D L1 L2 L3 F Fsync 500mA GG Digital Output 3 Enable ready mon Precharge cmd Drive Ready R11 R14 R21 R24 7 IS1 To Auxiliary Circuits Di...

Page 47: ...y model or design is forbidden without express authority Offenders are liable to the payment of damages Copyng of this document and giving it to others and the use or communication of the contents thereof A B C D E Rev Date Modification Description Des Sch Appvd Des Sch Appr Nr Rev Page over GEFRAN S p A Stabilimento di Via Carducci 24 21040 Gerenzano VA Italy Date Name Gerenzano Loc Funct 10 11 1...

Page 48: ...KIT AFE 90 132 4 29900 µF 43000 µF 71600 73550 2 S728282 PRE CHARGE KIT AFE 160 710 4 185300 µF 266900 µF 400 710 kW 900 kW 1 MW 3 S728284 PRE CHARGE KIT AFE 900 1650 4 370600 µF 533800 µF Precharge KIT 690Vac Mains Maximum capacity DC LINK AFE Drive AFE200 6 KIT Size Code Model AC input 690V 71600 73550 2 S728283 PRE CHARGE KIT AFE 160 710 6 89700 µF 400 710 kW 185300 µF 900 kW 1 65 MW 3 S728285 ...

Page 49: ...e Cross Section 9 14 7 7 5 450 124 220 178 464 7 6 5 178 6 kg 13 2 lb Figure 5 5 1 Pre charge kit size 1 cod S72828 and S728281 280 149 7 5 450 7 14 9 238 464 238 7 6 5 10 kg 22 lb 10 5 kg 23 1 lb S728282 S728283 Figure 5 5 2 Pre charge kit size 2 cod S728282 and S728283 ...

Page 50: ... Cable Cross Section Tightening torque min AWG V Nm AWG V Nm PRE CHARGE KIT AFE 22 45 4 S72828 AWG 10 600V 0 8 1 6 AWG 8 1000V 0 8 1 6 PRE CHARGE KIT AFE 90 132 4 S728281 AWG 10 600V 0 8 1 6 AWG 10 600V 0 8 1 6 PRE CHARGE KIT AFE 160 710 4 S728282 AWG 10 600V 0 8 1 6 AWG 10 600V 0 8 1 6 PRE CHARGE KIT AFE 900 1650 4 S728284 AWG 10 600V 0 8 1 6 AWG 10 600V 0 8 1 6 PRE CHARGE KIT AFE 160 710 6 S7282...

Page 51: ...0 configuration LD 160kW ovld 110 is composed by one choke connected on the AFE line input LR3 AFE and one LC device LC AFE composed by a capacitors bank and a line choke in a single package 2 LCL filter for sizes AC input 400 480Vac and 690Vac From size AFE200 72000 to 73550 configuration HD 355kW ovld 150 From size AFE200 71600 to 73550 configuration LD 400kW ovld 110 All Parallel configuration ...

Page 52: ... LR3 AFE 4 22 HD S7ALC10 LC AFE 4 22HD S7ALC9M LCL Kit AFE 4 45 HD S7LC01 LR3 AFE 4 45 HD S7ALC2 LC AFE 4 45 HD S7ALC1M LCL Kit AFE 4 90 HD S7LC02 LR3 AFE 4 90 HD S7ALC8 LC AFE 4 90 HD S7ALC7M LCL Kit AFE 4 132 HD S7LC03 LR3 AFE 4 132 HD S7ALC12 LC AFE 4 132 HD S7ALC11M LCL Kit AFE 4 132 LD 160 HD S7LC04 LR3 AFE 4 160 HD S7ALC14 LC AFE 4 160 HD S7ALC13M LCL Filters Type Code LR3 AFE Code L AFE Cod...

Page 53: ...250 HD S7LC12 1 2 LCL Kit AFE 6 250 LD 315 HD S7LC13 1 2 LCL Kit AFE 6 315 LD 355 HD S7LC14 1 2 3 LCL Kit AFE 6 355 LD S7LC21 1 2 3 4 5 Table 5 6 7 LCL Filters composition Heavy Duty LCL Filters Type Code LR3 AFE Code LC AFE Code LCL Kit AFE 6 160 HD S7LC10 LR3 AFE 6 160 HD S7ALC20 LC AFE 6 160 HD S7ALC21M LCL Filters Type Code LR3 AFE Code L AFE Code C AFE Code LCL Kit AFE 6 200 HD S7LC11 LR3 AFE...

Page 54: ...410 5 300 275 11X20 Ø9 AL50 x 8 25 50 25 1 x Ø11 240 LR3 AFE 4 355 HD S7ALC6 490 560 425 5 250 275 11X20 Ø9 AL50 x 8 25 50 25 1 x Ø11 240 LR3 AFE 4 355 LD S7ALC48 510 560 430 5 300 275 11X20 Ø9 AL50 x 8 25 50 25 1 x Ø11 260 LR3 AFE 6 160 HD S7ALC20 370 410 275 5 200 175 11X20 Ø9 AL30 x 3 15 30 15 1 x Ø11 90 LR3 AFE 6 160 LD S7ALC50 430 475 335 200 225 11X20 Ø9 AL30 x 3 15 30 15 1 x Ø11 125 LR3 AFE...

Page 55: ...S7ALC24 240 500 kcmil M10 25 120 250 kcmil Eyelet Ø 9 LR3 AFE 6 315 HD S7ALC26 2 x 100 2xAWG 4 0 M10 25 150 300 kcmil Eyelet Ø 9 LR3 AFE 6 355 HD S7ALC28 LR3 AFE 6 355 LD S7ALC52 Type Terminals thermal probe Maximum Cable Cross Section Recommended stripping mm2 AWG mm LR3 AFE 4 55 HD 1 3 16 7 Type Code Choke 5 10 µH Dissipated power 50Hz W Dissipated power 60Hz W LR3 AFE 4 22 HD S7ALC10 1105 429 5...

Page 56: ...4 132 HD S7ALC11M 404 436 310 335 341 250 150 15 30 4 1 x Ø11 40 LC AFE 4 160 HD S7ALC13M 405 433 310 335 341 250 150 15 30 5 1 x Ø11 40 LC AFE 6 160 HD S7ALC21M 366 446 260 270 305 200 125 15 30 5 1 x Ø11 29 Type Code Choke 5 10 µH Terminals X1 L1 X1 L2 X1 L3 X2 L1 X2 L2 X2 L3 Terminals X2 L1 1 X2 L2 1 X2 L3 1 Recommended Cable Cross Section Lock screw diameter Tightening torque min Maximum Cable...

Page 57: ...11x20 Ø 9 AL40x5 20 40 20 Ø 11 120 L AFE 6 355 HD S7ALC29 415 360 325 5 300 225 11x20 Ø 9 AL40x5 20 40 20 Ø 11 100 L AFE 6 355 LD S7ALC53 415 365 345 5 300 225 11x20 Ø 9 AL40x5 20 40 20 Ø 11 120 Type Code Choke 5 10 µH Dissipated power Bars X1 L1 X1 L2 X1 L3 X2 L1 X2 L2 X2 L3 Terminals thermal probe Recommended Cable Cross Section Lock screw di ameter Tightening torque min Maximum Cable Cross Sect...

Page 58: ...6 Type Code Terminals X2 L1 2 X2 L2 2 X2 L3 2 Terminals X2 L1 1 X2 L2 1 X2 L3 1 Maximum Cable Cross Section Recommended stripping Tightening torque min Maximum Cable Cross Section Recommended stripping Tightening torque min mm2 AWG mm Nm mm2 AWG mm Nm C AFE 4 33 S7ALC15C 8 12 1 1 1 3 16 12 0 7 C AFE 4 47 S7ALC3C 8 12 1 1 C AFE 4 68 S7ALC17C 6 15 2 5 C AFE 6 22 S7ALC23C 10 12 1 1 1 3 16 12 0 7 C AF...

Page 59: ...anges the method of use from local to remote and vice versa Is active only if the AFE is not enabled RST Reset Resets alarms only if the causes have been eliminated CUST Custom The first time it is pressed displays the list of the last 10 parameters modified Pressing this key a second time activates the Goto parameter function for access to a parameter through its number To exit these functions pr...

Page 60: ... LOC ILim n 0 AL 13 1 DOUBLE PAR SET 13 2 COMPARE 13 3 PADS T T EN LOC ILim n 0 AL 13 FUNCTIONS 14 COMMUNICATION 15 ALARM CONFIG 16 ALARM LOG 1st level 2nd level This example is visible only in Export mode see paragraph 6 5 2 6 2 2 Display of a parameter T T EN LOC ILim n 0 AL T T EN LOC ILim n 0 AL T T EN LOC ILim n 0 AL 2 0 8 0 5 PA R 1 3 3 0 Dig out 1 inversion 0 4 0 4 PA R 4 5 8 DC link capaci...

Page 61: ...nd figure G Messages and error conditions figure F Param read only attempt to modify a read only parameter Password active the parameter protection password is active Drive enabled attempt to modify a non modifiable parameter with the AFE enabled Input value too high the value entered too high Input value too low the value entered too low Out of range attempt to insert a value outside the min and ...

Page 62: ...N LOC ILim n 0 AL 0 4 0 3 PA R 1 2 0 Input inductance 0 7150 mH Def 0 715 T T EN LOC ILim n 0 AL 0 4 0 3 PA R 1 2 0 Input inductance Def 0 715 00000 7150 X 3 mH When E is pressed to access modification mode the cursor is activated on the digit corresponding to the unit Using the and keys the cursor can be moved to all the digits including trail ing zeros that are normally not displayed With the an...

Page 63: ...rt p Value 1 Pressing E modification mode is activated The entire line is displayed in reverse The elements of the selection list can be scrolled using the and keys Press E to confirm the modification or ESC to cancel Execution of commands A parameter can be used to carry out a number of operations on the AFE For an example see paragraph 6 4 in this case the Press E to execute request is displayed...

Page 64: ...sing the and keys 3 press E to confirm and return to normal operating mode 6 5 2 Selection of Easy Export mode X 2 T T EN LOC ILim n 0 AL 0 4 0 3 PA R 5 5 4 Access mode EasY Value 0 T T EN LOC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG E T T EN LOC ILim n 0 AL 0 4 0 3 PA R 5 5 4 Access mode Ex ert p Value 1 Menu 04 DRIVE CONFIG parameter 04 03 Access mode PAR 570 Makes ...

Page 65: ...rmation in addition to the description 4 Moment of occurrence of the alarm in machine time The list of alarms is scrolled using the and keys 6 6 1 Alarm reset If the alarm page is displayed Pressing the RST key the alarms are reset and all alarms reset are eliminated from the list If after this operation the list of alarms is empty the alarm page is closed If the list is not empty press the key to...

Page 66: ...LOC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG E T T EN LOC ILim n 0 AL 0 4 2 1 PA R 5 9 4 Keypad memory select Def 1 1 000000002 Menu 04 DRIVE CONFIG parameter 04 21 Keypad memory select PAR 594 The keypad features 5 memory areas dedicated to saving parameters The memory to be used is selected using the Keypad memory select parameter Subsequent saving and recovery oper...

Page 67: ...nstead of the letter X the number of the currently selected keypad memory is displayed At the end of transfer if this has been completed successfully the Done caption is displayed for a few seconds with subsequent return to the initial page If an error occurs during transfer the following message is displayed T T EN LOC ILim n 0 AL Message 0 1 Load par failed Press ESC to exit Code XX The code XX ...

Page 68: ... à 3 5 ma la mise à la terre doit avoir une double connexion pour la redondance Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards If a Residual Current operated protective Device RCD is to be used it must be an RCD type B Machines with a three phase power supply fitted with EMC filters must not be connected...

Page 69: ...égâts matériels d enver gure voire même des lésions corporelles graves par exemple des pannes potentiellement dangereuses Certain parameter settings may cause the AFE200 to restart automatically after an input power failure Certaines configurations de paramètres peuvent provoquer le redémarrage automatique de l onduleur après une coupure de l alimentation This equipment is suitable for use in a ci...

Page 70: ... de terre adéquate et d une protection des câbles d alimentation selon les prescriptions locales et nationales Le moteur doit être protégé contre la surcharge Do not connect power supply voltage that exceeds the standard specification voltage fluctuation permissible If excessive voltage is applied to the AFE damage to the inter nal components will result Ne pas raccorder de tension d alimentation ...

Page 71: ...ormat of the function selection page is as follows T T EN LOC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG T T EN LOC ILim n 0 AL STARTUP WIZARD Set capacitor value E Yes Down Next Pressing the E key the function to be programmed is accessed Press the Down key to move to the next function skipping the current func tion Press the key to return to the previous function To t...

Page 72: ... voltage V Def 400 000000400 E T T EN LOC ILim n 0 AL S E Q 0 1 PA R 4 5 8 DC link capacitor V Def 3400 0 0003400 0 T T EN LOC ILim n 0 AL S E Q 0 1 PA R 4 5 8 DC link capacitor V Def 3400 0 0003400 1 E E At the end of the procedure proceed to Step 3 Step 3 Setting of the choke value The set value is the sum of line inductance value LR3 AFE inductance as per chapter 5 6 LCL Filters on page 51 If u...

Page 73: ...ration time DC s Def 5 0 000005 1 E E E T T EN LOC ILim n 0 AL S E Q 0 3 PA R 6 0 4 Deceleration time DC 5 0 s Def 5 0 T T EN LOC ILim n 0 AL 1 3 0 1 PA R 1 0 0 Rated voltage V Def 400 000000400 E T T EN LOC ILim n 0 AL S E Q 0 3 PA R 6 0 4 Deceleration time DC s Def 5 0 000005 0 T T EN LOC ILim n 0 AL S E Q 0 3 PA R 6 0 4 Deceleration time DC s Def 5 0 000005 1 E E At the end of the procedure pro...

Page 74: ...erm defines the source of the function block input i e the signal to be processed in the function block The different configurations are defined in the relative selection lists mon display i e Analog input 1 mon PAR 1500 This term refers to the variable output from the function block which is the result of the calculations performed on the actual block Input selected Parameter Parameter Parameter ...

Page 75: ...e of the command signal from among those listed in the L_DIGSEL 2 selection list for example Digital input X mon One function always enabled etc 1 1 Null An inp 1 sign src Null An inp 1 alt sel src Analog input 1 mon Analog input 1 Block Terminal input An inp 1 alt value Note This section contains a brief description of the functions of the other parameters in the function blocks not included for ...

Page 76: ...R of existing param eters accepted FBS2MIPA 16 bit unsigned integer Only PAR of existing param eters accepted INT16 Integer with sign 16 bits from modbus seen as 16 bits INT32 Integer with sign 32 bits from modbus seen as 32 bits ILINK Selection list from modbus seen as 32 bits LINK Selection list from modbus seen as 16 bits UINT16 Integer without sign 16 bits from modbus seen as 16 bits UINT32 In...

Page 77: ...ype FB BIT Def Min Max Acc 1 3 254 Output frequency Hz FLOAT 16 32 0 0 0 0 0 0 R Display of output frequency of AFE frequency of 3 phase AC grid to which AFE is connected Menu PAR Description UM Type FB BIT Def Min Max Acc 1 4 270 DC link voltage V FLOAT 16 32 0 0 0 0 0 0 ER The direct voltage of the intermediate circuit capacitors is displayed DC Bus Menu PAR Description UM Type FB BIT Def Min Ma...

Page 78: ...B BIT Def Min Max Acc 1 13 248 Power factor FLOAT 0 0 0 0 0 0 ER The power factor value cosφ is displayed Menu PAR Description UM Type FB BIT Def Min Max Acc 1 14 262 Output power kW FLOAT 16 32 0 0 0 0 0 0 ER The value of the power generated into the mains is displayed Menu PAR Description UM Type FB BIT Def Min Max Acc 1 15 264 Output energy kWh FLOAT 0 0 0 0 0 0 ER The value of the energy gener...

Page 79: ...000000011 000000000011 Active DI 1 Active DI 2 Menu PAR Description UM Type FB BIT Def Min Max Acc 1 19 1300 Digital output mon UINT16 0 0 0 R The status of the digital outputs on the AFE is displayed It can also be read via a se rial line or fieldbus The data are contained in a word where each bit is 1 if voltage is supplied to the corresponding input terminal 0 Output disabled 1 Output enabled I...

Page 80: ...94967295 ER This parameter displays the state of external inputs from 32 to 63 through the use of EXP FL XCAN ADV optional card Menu PAR Description UM Type FB BIT Def Min Max Acc 1 24 5450 Digital out 0Ext mon UINT32 32BIT 0 0 0 ER This parameter is used to read the state of external outputs from 0 to 31 through the use of EXP FL XCAN ADV optional card Menu PAR Description UM Type FB BIT Def Min ...

Page 81: ... 486 Drive region ENUM EU 0 1 R Setting of the geographical area in which the AFE is to be used Europe or USA This setting determines the factory voltage and power supply frequency values e g when set to 0 the default voltage is 400V and frequency 50Hz 0 EU 1 USA Menu PAR Description UM Type FB BIT Def Min Max Acc 2 4 488 Drive cont current A FLOAT CALCF 0 0 0 0 RZS The current that the AFE can de...

Page 82: ... drive enable h min UINT32 0 0 0 ER The time for which the enable hardware contact on the AFE has been connected is displayed Menu PAR Description UM Type FB BIT Def Min Max Acc 2 12 514 Number power up UINT16 0 0 0 ER The number of times the AFE has been powered on is displayed Menu PAR Description UM Type FB BIT Def Min Max Acc 2 13 516 Time fan on h min UINT32 0 0 0 ER The total operating time ...

Page 83: ...escription UM Type FB BIT Def Min Max Acc 2 21 536 Slot1 card S N UINT32 0 0 0 R 2 22 538 Slot2 card S N UINT32 0 0 0 R 2 23 540 Slot3 card S N UINT32 0 0 0 R The serial number of the expansion card installed in the relative slot of the AFE is displayed Menu PAR Description UM Type FB BIT Def Min Max Acc 2 24 5724 Fw FastLink ver rel UINT16 0 0 0 ER The version and release number of the FastLink c...

Page 84: ...enu suggests a procedure for commissioning the AFE quickly with a reduced number of settings Advanced customization requires the use of the single parameters relating to the specific performance levels See the procedure described in the previous Startup wizard chapter ...

Page 85: ...ion to be achieved in order to exploit the potential of the AFE200 to the full Menu PAR Description UM Type FB BIT Def Min Max Acc 4 3 120 Input inductance mH FLOAT CALCF 0 0 0 0 RWZS This value must be the sum of line inductance value LR3 AFE inductance as per chapter 5 6 LCL Filters on page 51 If units are connected in parallel the sum is L AFE LR3 AFE Number of units in parallel Menu PAR Descri...

Page 86: ... 400 V SIZE SIZE ERWZS Setting of the available mains voltage value in Volts Detection of the undervoltage alarm refers to this value 0 320 V 1 270 V 2 290 V 3 230 V 4 380V 5 400 V 6 415 V 7 440 V 8 460 V 9 480 V 10 500 V 11 575 V 12 690 V Menu PAR Description UM Type FB BIT Def Min Max Acc 4 9 552 Mains frequency ENUM 50 Hz 0 1 ERWZS Setting of the value of the available mains frequency in Hz 0 5...

Page 87: ...avy Duty or Light Duty Changing the default value may impact on the LCL input filter operation Menu PAR Description UM Type FB BIT Def Min Max Acc 4 13 570 Password UINT32 0 0 99999 ERW You can enter a password to protect the parameters from unauthorized tampering the password can consist of a combination of a maximum of any 5 figures that can be se lected by the user All parameters are locked exc...

Page 88: ...nguage 0 English 1 Italiano 2 Francais 3 Deutsch 4 Espanol 5 Polish 6 Romanian 7 Russian 8 Turkish 9 Portuguese Note The Load Default command par 580 does not modify this parameter Menu PAR Description UM Type FB BIT Def Min Max Acc 4 17 580 Load default BIT 0 0 1 RWZ Transfers the standard factory settings to the AFE memory Def column in the pa rameters table Menu PAR Description UM Type FB BIT D...

Page 89: ...T 0 0 0 0 CALCF RW Setting of the reference value for the reactive current to be supplied by the AFE200 to the mains Menu PAR Description UM Type FB BIT Def Min Max Acc 5 3 602 Acceleration time DC s FLOAT 5 0 0 0 20 0 RW 5 4 604 Deceleration time DC s FLOAT 5 0 0 0 20 0 RW The acceleration and deceleration ramp times are used to avoid sudden changes in the DC bus voltage The acceleration time is ...

Page 90: ...rc parameter for a source of Null 0 or the value of 6002 for a source of One 1 Another alternative is to configure the Digital Enable src source on the PAR 4454 4484 BitX de comp mon parameters so that the Modbus or Fieldbus can then write the desired value on the PAR 4450 Dig word decomp parameter Local Remote switching is performed with the variable value configured as Loc Remote src i e it can ...

Page 91: ...g the PAR 1018 Digital Enable src parameter If Digital is set to generate the Enable cmd mon command as well as the variable associated with Digital Enable src the enable hardware command must also be sent to the Enable terminal Menu PAR Description UM Type FB BIT Def Min Max Acc 6 2 1002 Commands local sel ENUM Keypad 0 1 ERWZ This parameter defines the source of the command signals when the AFE ...

Page 92: ...in to enable the AFE to accept subsequent commands Menu PAR Description UM Type FB BIT Def Min Max Acc 6 5 1012 Dig local remote ENUM 16 Remote 0 1 ERW Setting Local or Remote operating mode 0 Local 1 Remote Writing this parameter is only effective if it is associated with Local Remote src and if performed without the hardware enabled on the terminal 7 Press LOC to modify the value of this paramet...

Page 93: ...000 0 16384 ERW L_DIGSEL2 Selection of the origin source for the Digital Enable signal The signal to be associ ated with this function can be selected from the L_DIGSEL2 selection list Menu PAR Description UM Type FB BIT Def Min Max Acc 6 8 1024 Enable cmd mon BIT 16 0 0 1 R The status of the enable command is displayed ...

Page 94: ...94 AFE200 Instruction Manual 7 DIGITAL INPUTS ...

Page 95: ... 5X inversion BIT 0 0 1 RW 7 17 1250 Dig inp 6X inversion BIT 0 0 1 RW 7 18 1252 Dig inp 7X inversion BIT 0 0 1 RW 7 19 1254 Dig inp 8X inversion BIT 0 0 1 RW 7 20 5540 Dig inp 9X inversion BIT 0 0 1 ERW 7 21 5542 Dig inp10X inversion BIT 0 0 1 ERW 7 22 5544 Dig inp11X inversion BIT 0 0 1 ERW 7 23 5546 Dig inp12X inversion BIT 0 0 1 ERW 7 24 5548 Dig inp13X inversion BIT 0 0 1 ERW 7 25 5550 Dig in...

Page 96: ...96 AFE200 Instruction Manual 7 42 5582 Dig input15X dest ILINK 0 0 0 ER 7 43 5584 Dig input16X dest ILINK 0 0 0 ER Selection of the destination of the associated digital input of the expansion card ...

Page 97: ... AFE200 Instruction Manual 97 8 DIGITAL OUTPUTS ...

Page 98: ...4 RW 8 10 1412 Dig output 2X src LINK 16 6000 0 16384 RW 8 11 1414 Dig output 3X src LINK 16 6000 0 16384 RW 8 12 1416 Dig output 4X src LINK 16 6000 0 16384 RW 8 13 1418 Dig output 5X src LINK 16 6000 0 16384 RW 8 14 1420 Dig output 6X src LINK 16 6000 0 16384 RW 8 15 1422 Dig output 7X src LINK 16 6000 0 16384 RW 8 16 1424 Dig output 8X src LINK 16 6000 0 16384 RW L_DIGSEL1 Selection of the orig...

Page 99: ...alog input 1 mon cnt INT16 16 32 0 0 0 R 9 17 1550 Analog input 2 mon cnt INT16 16 32 0 0 0 R The value of the voltage on the output of the function block of the relative analog input is displayed Menu PAR Description UM Type FB BIT Def Min Max Acc 9 2 1502 Analog inp 1 type ENUM 10V 10V 0 2 RW ...

Page 100: ...t signal of 4 20 mA to the analog input concerned The signal must be positive Menu PAR Description UM Type FB BIT Def Min Max Acc 9 3 1504 Analog inp 1 scale FLOAT 1 0 10 0 10 0 RW 9 19 1554 Analog inp 2 scale FLOAT 1 0 10 0 10 0 RW Setting of a multiplier factor to apply to the relative analog input Example 1 2 1 2 Analog inp x scale 1 0 Analog inp x scale 2 0 0 10V 100 50 5V Speed The speed refe...

Page 101: ... enabled Two conditions are necessary in order to perform automatic tuning Input voltage greater than 1V or input current greater than 2 mA Positive polarity The value found is automatically accepted even for negative polarity Note If necessary the value obtained automatically can be changed manually via Analog inp x gain To perform self tuning set the input signal to its maximum value and execute...

Page 102: ...FLOAT 1 0 10 0 10 0 ERW 9 26 1568 Analog inp 2 gain FLOAT 1 0 10 0 10 0 ERW This parameter contains the value of the multiplier factor to apply to the analog refer ence calculated using the Analog inp gain tune function Example An external analog reference only reaches a maximum of 9 8V instead of 10V 1 020 10V 9 8V is entered as the Analog inp x gain parameter The same result can be achieved usin...

Page 103: ...522 An inp 1 deadband perc FLOAT 0 0 0 0 100 0 ERW 9 28 1572 An inp 2 deadband perc FLOAT 0 0 0 0 100 0 ERW Deadband referring to the analog input signal When the value on the input terminal is below the threshold defined by the parameter the output signal of the analog input block is forced to zero Outside the deadband the block output varies linearly from zero to 100 ...

Page 104: ...of rotation of the motor The functions that can be associated with the digital outputs are listed in the L_DIGSEL2 selection list Menu PAR Description UM Type FB BIT Def Min Max Acc 9 15 1528 An inp 1 alt sel src LINK 16 6000 0 16384 ERW 9 31 1578 An inp 2 alt sel src LINK 16 6000 0 16384 ERW L_DIGSEL2 Selection of the origin source of the signal to be assigned to the relative digital input for se...

Page 105: ...e by inverting the voltage polarity Select option 1 to connect a max voltage of 12 5V typically 10V 5mA or a signal in current from 0 20 mA to the analog input concerned The signal must be positive Select option 2 to connect a current signal of 4 20 mA to the analog input concerned The signal must be positive Menu PAR Description UM Type FB BIT Def Min Max Acc 9 35 1604 Analog inp 1X scale FLOAT 1...

Page 106: ...mmand is sent Analog inp 1 gain x is automatically selected so that the available input signal corresponds to the maximum value of the variable Two conditions are necessary in order to perform automatic tuning Input voltage greater than 1V or input current greater than 2 mA Positive polarity The value found is automatically accepted even for negative polarity Note If necessary the value obtained a...

Page 107: ...ence only reaches a maximum of 9 8V instead of 10V 1 020 10V 9 8V is entered as the Analog inp x gain parameter The same result can be achieved using the Analog inp x gain tune function This pa rameter can be selected from the keypad menu The maximum analog value available in this case 9 8V must be present on the terminal with positive polarity Press the Enter key on the keypad to start analog ref...

Page 108: ... 0V 10V 0 4095 0 2047 0 32767 0 65535 4 20mA 0 32767 6553 32767 3276 16383 16 bit module Signal connected Module configuration Variant 1 Variant 2 Variant 3 10V 10V 32768 32767 0V 10V 0 65535 0 32767 4 20mA There is no single Unit suitable for all models of analog input module Check the scal ing provided by the model being used and use the system variables accordingly Analog input 0 and Analog inp...

Page 109: ...ype 0V 10V 10V 10V Obtained from straight line Top 0V 10V Bottom Top 4 20 mA Less than 2V saturation at Bottom Top Signal connected 4 20 mA An input type 4mA 20mA 10V 10V Top 0V 10V Less than 4 mA saturation at Bottom Top 4 20 mA Bottom Top The Analog inputs voltage or current inputs must be configured on the external module using a dedicated switch or tool For analog input 0 and analog input 1 th...

Page 110: ...ing on the parameter assigned Table value of the signal of the analog outputs according to the measurement used PAR Description Full scale output 250 Output current 10V 200 Heavy Duty AFE rated current this value can be found in the manual and is defined 400Vac default switching frequency and 40 C 280 Active current ref 282 React curr ref mon 284 Active current 286 Reactive current 2388 Active cur...

Page 111: ...log outputs The functions that can be assigned to the analog outputs are listed in the L_ANOUT selection list Menu PAR Description UM Type FB BIT Def Min Max Acc 10 3 1808 Analog out 1 scale FLOAT 1 0 10 0 10 0 RW 10 4 1810 Analog out 2 scale FLOAT 1 0 10 0 10 0 RW Parameter for setting a multiplier factor of the signal of the relative analog output It can be used to amplify or reduce the input va...

Page 112: ...r the signal that determines the sign of the relative analog output The terminal to be associated with this function can be selected from the L_DIGSEL2 selection list Menu PAR Description UM Type FB BIT Def Min Max Acc 10 9 1832 Analog out 1 min cnt INT16 16384 32768 32767 ERW 10 10 1834 Analog out 1 max cnt INT16 16384 32768 32767 ERW Setting of the minimum and maximum values for the analog outpu...

Page 113: ...log out 1X scale FLOAT 1 0 20 0 20 0 RW 10 17 1860 Analog out 2X scale FLOAT 1 0 20 0 20 0 RW Parameter for setting a multiplier factor of the signal of the relative analog output of the expansion card It can be used to amplify or reduce the input value of the relative analog output block 1 2 3 10V 10V 0V Internal V 1 2 3 Par 1858 1860 1 Par 1858 1860 1 Par 1858 186 0 2 Stp Var x par 1858 1860 Vou...

Page 114: ...analog output 1 of the expansion card Menu PAR Description UM Type FB BIT Def Min Max Acc 10 24 1890 Analog out 2X min cnt INT16 16384 32768 32767 ERW 10 25 1892 Analog out 2X max cnt INT16 16384 32768 32767 ERW Setting of the minimum and maximum values for the analog output in current or volt age present on analog output 2 of the expansion card Menu PAR Description UM Type FB BIT Def Min Max Acc ...

Page 115: ...odels of analog output module Check the scaling provided by the model being used and use the system variables accordingly Analog output 0 and analog output 1 can also be managed by the drive parameters To ensure correction operation the scaling provided by the external module must be compatible with the scaling provided by the drive The drive supplies a datum for the I O modules scaled as follows ...

Page 116: ...ALCF 0 0 0 0 ERWS Setting of the integral coefficient of the current regulator Menu PAR Description UM Type FB BIT Def Min Max Acc 11 3 2270 Voltage reg P gain A V FLOAT CALCF 0 0 0 0 ERWS Setting of the proportional coefficient of the voltage regulator Menu PAR Description UM Type FB BIT Def Min Max Acc 11 4 2272 Voltage reg I gain ms FLOAT CALCF 0 0 0 0 ERWS Setting of the integral coefficient o...

Page 117: ...the IGBT devices and their switching characteristics Menu PAR Description UM Type FB BIT Def Min Max Acc 11 5 2280 Dead time limit V FLOAT SIZE 0 0 50 0 ERWS Setting of the dead time voltage compensation value Menu PAR Description UM Type FB BIT Def Min Max Acc 11 6 2282 Dead time slope V A FLOAT SIZE 0 0 200 0 ERWS Setting of the dead time compensation slope value ...

Page 118: ...mit for the negative current direction Menu PAR Description UM Type FB BIT Def Min Max Acc 12 3 2354 Active curr lim sel ENUM Spento 0 2 ERWZ Setting of the type of behaviour of the AFE in the current limit condition 0 Off 1 Act clim 2 Act clim src If set to 0 no specific type of current limitation is set If set to 1 the active positive current limit is Active curr lim Pos PAR 2350 and the active ...

Page 119: ...d to set the active current limit The signals that can be associated with the function can be selected from the L_LIM selection list Menu PAR Description UM Type FB BIT Def Min Max Acc 12 5 2360 Active climPos Inuse A FLOAT 16 32 0 0 0 0 0 0 ER The positive current limit value currently in use is displayed Menu PAR Description UM Type FB BIT Def Min Max Acc 12 6 2362 Active climNeg Inuse A FLOAT 1...

Page 120: ... 1 ERW Enabling of management of two parameter sets 0 Disable 1 Enable When set to 0 only one parameter set is managed the one used as the default set If set to 1 two separate parameter sets can be configured These can be selected us ing a command signal on a digital input of the terminal strip Menu PAR Description UM Type FB BIT Def Min Max Acc 13 2 2 3302 Par set select src LINK 16 6000 0 16384 ...

Page 121: ...ate set 1 using parameter 3302 Par set select src To select set 1 manually set this parameter to One Otherwise select the desired source 4 Modify the parameters in set 1 as necessary 5 Save the parameters You can change the set being used by changing the source selected in parameter 3302 Par set select src This can only be changed with the AFE disabled When the double parameter set is active the n...

Page 122: ...ompare input 1 src LINK 32 3650 0 16384 ERW L_CMP Selection of the origin source of the signal to be used as the first term of comparison The values that can be selected in the compare function are listed in the L_CMP selection list Menu PAR Description UM Type FB BIT Def Min Max Acc 13 3 4 3662 Compare input 2 src LINK 32 3652 0 16384 ERW L_CMP Selection of the origin source of the signal to be u...

Page 123: ...mparator Window If set to 6 the comparator output is enabled when the absolute value of Dig compare input 1 is not inside the window resulting from the absolute value of Dig compare input 2 the tolerance set via the Comparator Window If set to 7 the comparator output is enabled when the absolute value of Dig compare input 1 is less than the absolute value of Dig compare input 2 If set to 8 the com...

Page 124: ...3704 Pad 3 INT32 32 0 0 0 ERW 13 4 4 3706 Pad 4 INT32 32 0 0 0 ERW 13 4 5 3708 Pad 5 INT32 32 0 0 0 ERW 13 4 6 3710 Pad 6 INT32 32 0 0 0 ERW 13 4 7 3712 Pad 7 INT32 32 0 0 0 ERW 13 4 8 3714 Pad 8 INT32 32 0 0 0 ERW 13 4 9 3716 Pad 9 INT32 32 0 0 0 ERW 13 4 10 3718 Pad 10 INT32 32 0 0 0 ERW 13 4 11 3720 Pad 11 INT32 32 0 0 0 ERW 13 4 12 3722 Pad 12 INT32 32 0 0 0 ERW 13 4 13 3724 Pad 13 INT32 32 0 ...

Page 125: ...mat of the RS485 serial communication data 0 None 8 1 1 None 8 2 2 Even 8 1 3 Odd 8 1 Menu PAR Description UM Type FB BIT Def Min Max Acc 14 1 4 3804 Serial protocol ENUM Modbus 0 1 ERW Setting of the serial communication protocol 0 Modbus 1 Jbus Setting to 0 selects the Modbus RTU Remote Terminal Unit serial communication protocol Setting to 1 selects the Jbus serial communication protocol The Jb...

Page 126: ...to 1 the CANopen fieldbus profile is selected If set to 2 the ProfiBus DP fieldbus profile is selected If set to 3 the DeviceNet fieldbus profile is selected If set to 40 the AFE is selected as the master device If set to 41 the AFE is selected as the slave device Set 42 to select the Real Time Ethernet card Only one AFE can be the master device all the others must be slave devices When the slave ...

Page 127: ...set to 1 the alarm is generated even with the AFE disabled Menu PAR Description UM Type FB BIT Def Min Max Acc 14 2 6 4014 Fieldbus state ENUM Stop 0 7 R The logic status of the fieldbus connection is displayed The value depends on the type of bus that is used These logic states are displayed if the selected fieldbus is CANopen or RTE 0 Stop 1 PreOperational 2 Operational These logic states are di...

Page 128: ...so be associated by modifying the sorg parameter in its menu When setting a parameter the format is also automatically set in the sys parameter Menu PAR Description UM Type FB BIT Def Min Max Acc 14 3 2 4022 Fieldbus M S1 sys ENUM Not assigned 0 10 RW 14 3 6 4032 Fieldbus M S2 sys ENUM Not assigned 0 10 RW 14 3 10 4042 Fieldbus M S3 sys ENUM Not assigned 0 10 RW 14 3 14 4052 Fieldbus M S4 sys ENUM...

Page 129: ...signed none of the subsequent fieldbus channels are read even if programmed Menu PAR Description UM Type FB BIT Def Min Max Acc 14 3 3 4024 Fieldbus M S1 mon INT32 32 0 0 0 ER 14 3 7 4034 Fieldbus M S2 mon INT32 32 0 0 0 ER 14 3 11 4044 Fieldbus M S3 mon INT32 32 0 0 0 ER 14 3 15 4054 Fieldbus M S4 mon INT32 32 0 0 0 ER 14 3 19 4064 Fieldbus M S5 mon INT32 32 0 0 0 ER 14 3 23 4074 Fieldbus M S6 mo...

Page 130: ...1 0 1000 0 ERW 14 3 52 4146 FIeldbus M S13 div FLOAT 1 0 1 0 1000 0 ERW 14 3 56 4156 FIeldbus M S14 div FLOAT 1 0 1 0 1000 0 ERW 14 3 60 4166 FIeldbus M S15 div FLOAT 1 0 1 0 1000 0 ERW 14 3 64 4176 FIeldbus M S16 div FLOAT 1 0 1 0 1000 0 ERW The Div M Sx fieldbus parameters can be used to increase the resolution of the datum sent on the bus to the AFE in the corresponding channel in EU and EU_flo...

Page 131: ...10 sys ENUM Not assigned 0 10 RW 14 4 42 4282 Fieldbus S M11 sys ENUM Not assigned 0 10 RW 14 4 46 4292 Fieldbus S M12 sys ENUM Not assigned 0 10 RW 14 4 50 4302 Fieldbus S M13 sys ENUM Not assigned 0 10 RW 14 4 54 4312 Fieldbus S M14 sys ENUM Not assigned 0 10 RW 14 4 58 4322 Fieldbus S M15 sys ENUM Not assigned 0 10 RW 14 4 62 4332 Fieldbus S M16 sys ENUM Not assigned 0 10 RW When setting the so...

Page 132: ... the bus The user may modify the M S and by S M sys parameters The consistency of the sys with the parameter assigned to the channel is checked Check for channels S M Sys parameter FB type result Count 32 32 bit Sends all 32 bits of input to fieldbus OK 16_H Sends all 32 bits of input to fieldbus OK 16_L Sends all 32 bits of input to fieldbus OK Count 16 32 bit Doesn t know whether to send 16H or ...

Page 133: ...384 ERW 14 5 6 4410 Word bit5 src LINK 16 6000 0 16384 ERW 14 5 7 4412 Word bit6 src LINK 16 6000 0 16384 ERW 14 5 8 4414 Word bit7 src LINK 16 6000 0 16384 ERW 14 5 9 4416 Word bit8 src LINK 16 6000 0 16384 ERW 14 5 10 4418 Word bit9 src LINK 16 6000 0 16384 ERW 14 5 11 4420 Word bit10 src LINK 16 6000 0 16384 ERW 14 5 12 4422 Word bit11 src LINK 16 6000 0 16384 ERW 14 5 13 4424 Word bit12 src LI...

Page 134: ... BIT 16 0 0 1 ER 14 6 4 4456 Bit1 decomp mon BIT 16 0 0 1 ER 14 6 5 4458 Bit2 decomp mon BIT 16 0 0 1 ER 14 6 6 4460 Bit3 decomp mon BIT 16 0 0 1 ER 14 6 7 4462 Bit4 decomp mon BIT 16 0 0 1 ER 14 6 8 4464 Bit5 decomp mon BIT 16 0 0 1 ER 14 6 9 4466 Bit6 decomp mon BIT 16 0 0 1 ER 14 6 10 4468 Bit7 decomp mon BIT 16 0 0 1 ER 14 6 11 4470 Bit8 decomp mon BIT 16 0 0 1 ER 14 6 12 4472 Bit9 decomp mon ...

Page 135: ...Low Uint8 High Uint8 Low N of AO N of AI N of DO N of DI The parameter is displayed in HEX format E g PAR 5482 N of AO N of AI N of DO N of DI 0x02041020 33820704 0x02 2 0x04 4 0x10 16 0x20 32 0x00000810 2064 0x00 0 0x00 0 0x08 8 0x10 16 If the configuration that is read has changed compared to the last configuration saved or read the drive displays and message requires the intervention of the ope...

Page 136: ...f Min Max Acc 14 8 3 5820 FL N of slave UINT16 0 0 32767 ERWZ It is a parameter related only to the master drive and it indicates which slave drives need to be interrogated The encoding data used is an integer having set to 1 the bit corresponding to the slaves that need to be interrogated bit 0 least significant bit is related to slave with address 2 bit 1 is related to the slave with address 3 u...

Page 137: ...ds the frame to the next slave drive The same sequence is repeated by all the slave drives This parameter is ineffective on the master drive On the slave drive this parameter is used to configure the amount of data to be re placed in the data frame FL N Fw slave change Information replaced 0 None 1 FL Fw 1 2 FL Fw 1 FL Fw 2 3 FL Fw 1 FL Fw 2 FL Fw 3 4 FL Fw 1 FL Fw 2 FL Fw 3 FL Fw 4 Menu PAR Descr...

Page 138: ... 11 5830 FL Rev 1 src LINK 16 32BIT 6000 0 16384 ERW 14 8 12 5832 FL Rev 2 src LINK 16 32BIT 6000 0 16384 ERW L_FLWORD Parameter significant only for Slave drive indicates what data to insert in first word to be sent to Master drive when Slave is interrogated Selectable values are shown on the L_FLWORD list Menu PAR Description UM Type FB BIT Def Min Max Acc 14 8 13 5750 FL Fwd 1 mon INT32 32BIT 0...

Page 139: ...lave at address 2 to value 0 value 1 for the first word of the Slave at address 3 14 first word of the Slave at address 16 15 has no significance 16 second word of Slave at address 2 30 second word of Slave at address 16 Menu PAR Description UM Type FB BIT Def Min Max Acc 14 8 29 5720 Sync slave mon BIT 16BIT 0 0 1 ER This parameter is not significant on the master drive On the slave drives this p...

Page 140: ...d no AFE product commands are modified Disable drive The alarm is inserted in the alarm list it is inserted in the alarm log it is signalled on the digital outputs the First alarm data is updated the Alarm active data is updated the AFE product is disabled n alarms with Activity Ignore or Warning can be enabled at the same time If an alarm with Activity Stop or Fast Stop is enabled and another ala...

Page 141: ... origin for the signal to confirm the pre load contactor If no confirmation is received after a 100ms hold off time the Prc fbk loss 23 alarm is generated Pre load not confirmed If this parameter is set to Precharge Command PAR 1122 the command and confir mation always correspond and the alarm signal is never activated Starting from AFE with FW version 7 1 X this command is no more used with prech...

Page 142: ...FE product if the Undervolt AC 9 alarm is present This alarm indicates a mains undervoltage condition 0 Disable 1 Enable Menu PAR Description UM Type FB BIT Def Min Max Acc 15 10 4538 UnderVAC restarttime ms UINT16 1000 0 30000 RW Setting of the time within which the Undervolt AC 9 alarm must be removed in order to execute automatic restart Menu PAR Description UM Type FB BIT Def Min Max Acc 15 11...

Page 143: ...sable 0 2 ERW Setting of the behaviour of the AFE product in case of an intake air overtemperature alarm InAir 13 This alarm indicates that the temperature of the intake cooling air is too high 0 Ignore 1 Warning 2 Disable Menu PAR Description UM Type FB BIT Def Min Max Acc 15 18 4602 InAir restart ENUM Disable 0 1 ERW Enabling of automatic restart after the Intakeair OT 13 overtemperature alarm 0...

Page 144: ... Acc 15 24 4622 IOverC restart time ms UINT16 2000 1000 10000 ERW Setting of the time within which the Overcurrent 4 alarm must be reset in order to perform automatic restart Time with alarm signal active 1000 msec Menu PAR Description UM Type FB BIT Def Min Max Acc 15 25 4630 OverV restart ENUM Disable 0 1 ERW Enabling of automatic restart after the Overvoltage 1 alarm This alarm indicates an ove...

Page 145: ... 0 Ignore 1 Warning 2 Disable Menu PAR Description UM Type FB BIT Def Min Max Acc 15 32 4690 ExtIO activity ENUM Disable 0 2 ERW This parameter is used to configure the behaviour of the drive if the Ext I O fault 27 alarm occurs when the EXP FL XCAN ADV card is installed See Chapter 9 Ext I O fault 27 alarm When the alarm is activated due to a communication error the last value that was received i...

Page 146: ...alarm signal to enable on a digital output The digital output is selected using parameters Alm dig out mon 1 4 which can be enabled in the L_DIGSEL1 selection list 0 No alarm 1 Overvoltage 2 Undervoltage 3 Ground fault 4 Overcurrent 5 Desaturation 6 MultiUndervolt 7 MultiOvercurr 8 MultiDesat 9 Undervolt AC 10 Overvoltage AC 11 Heatsink OT 12 HeatsinkS OTUT 13 Intakeair OT 14 Drive overload 15 Bre...

Page 147: ...to execute a new attempt at automatic reset At each attempted reset a counter increases If the limit set in the PAR 4722 Alm autoreset number parameter is reached the AFE product is set to make no more at tempts at reset and waits for a user reset The counter is set to zero when an automatic reset or user reset is performed and no alarms are enabled If the parameter is 0 the function is disabled M...

Page 148: ...urthest back in time No 30 Up to 30 alarm signals can be displayed The sub code is used by service technicians to identify the specific type of alarm Press the and keys to scroll the screen pages of the alarm log The alarm log cannot be deleted 3 Ground fault 4 Overcurrent 110 20 0000H 109 25 0000H T T EN LOC Ilim n 0 AL 1 Overvoltage 2 Undervoltage 110 32 0000H 110 25 0000H T T EN LOC Ilim n 0 AL...

Page 149: ... menu is designed to host two customized applications using the MDPlc program currently in progress It will not be possible to use both applications simultaneously PAR 558 Application select parameter in the DRIVE CONFIG menu must be used to select between the two possible applications ...

Page 150: ...Acc 1064 Drive ready BIT 16BIT 0 0 1 ER This signal is active when the AFE product reference is in the Ready to run condition Menu PAR Description UM Type FB BIT Def Min Max Acc 1068 Enable ready mon BIT 16BIT 0 0 1 ER This signal is active when the AFE can accept the enable command If the enable command is sent before PAR 1068 Enable ready mon is active it is not accepted Menu PAR Description UM ...

Page 151: ...1530 Analog inp1 BIT 16BIT 0 0 1 ER This signal is active when the value of the analog input is below the threshold set in parameter 1520 Analog inp 1 thr Menu PAR Description UM Type FB BIT Def Min Max Acc 1580 Analog inp2 BIT 16BIT 0 0 1 ER This signal is active when the value of the analog input is below the threshold set in parameter 1570 Analog inp 2 thr Menu PAR Description UM Type FB BIT De...

Page 152: ...first alarm to be activated 0 No alarm 1 Overvoltage 2 Undervoltage 3 Ground fault 4 Overcurrent 5 Desaturation 6 MultiUndervolt 7 MultiOvercurr 8 MultiDesat 9 Undervolt AC 10 Overvoltage AC 11 Heatsink OT 12 HeatsinkS OTUT 13 Intakeair OT 14 Drive overload 15 Bres overload 16 Opt Bus fault 17 Opt 1 IO fault 18 Opt 2 IO fault 19 Opt Enc fault 20 External fault 21 Emg stop alarm 22 Power down 23 Pr...

Page 153: ...ctive 5 1 MultiUndervolt active 6 1 MultiOvercurr active 7 1 MultiDesat active 8 1 Heatsink OT active 9 1 Heatsink lin OT active 10 1 Air OT active 11 1 Motor OT active 12 1 Drive overload active 13 1 Motor overload active 14 1 Bres overload active 15 1 Phase loss active 16 1 Opt bus fault active 17 1 Opt 1 I O fault active 18 1 Opt 2 I O fault active 19 1 Opt enc fault active 20 1 External fault ...

Page 154: ...inv mon INT32 32BIT 0 0 0 ER 5814 FL Fwd 8 inv mon INT32 32BIT 0 0 0 ER These parameters are not used on the master drive On the slave drive these parameters show the value received from the previous drive The Inv parameters enable the value received to be used with the opposite sign without changing any of the data sent to subsequent slaves These parameters are available in the src analog paramet...

Page 155: ...ieldbus M S8 mon 14 3 31 4104 Fieldbus M S9 mon 14 3 35 4114 Fieldbus M S10 mon 14 3 39 4124 Fieldbus M S11 mon 14 3 43 4134 Fieldbus M S12 mon 14 3 47 4144 Fieldbus M S13 mon 14 3 51 4154 Fieldbus M S14 mon 14 3 55 4164 Fieldbus M S15 mon 14 3 59 4174 Fieldbus M S16 mon 14 3 63 3700 Pad 1 13 4 1 3702 Pad 2 13 4 2 3704 Pad 3 13 4 3 3706 Pad 4 13 4 4 3708 Pad 5 13 4 5 3710 Pad 6 13 4 6 3712 Pad 7 1...

Page 156: ...n 1224 Digital input 8X mon 5510 Digital input 9X mon 5512 Digital input10X mon 5514 Digital input11X mon 5516 Digital input12X mon 5518 Digital input13X mon 5520 Digital input14X mon 5522 Digital input15X mon 5524 Digital input16X mon 1062 Drive OK 1064 Drive ready 1066 Enable state mon 1 17 1068 Enable ready mon 1024 Enable cmd mon 6 8 4708 Alm dig out mon 1 4710 Alm dig out mon 2 4712 Alm dig o...

Page 157: ...28 Pad 15 13 4 15 3730 Pad 16 13 4 16 4770 First alarm 4840 Alarm lo state 4842 Alarm hi state 1100 Digital input mon 1 18 1200 Digital input X mon 1 20 5008 Test gen out 19 1 5 5750 FL Fwd 1 mon 14 8 13 5752 FL Fwd 2 mon 14 8 14 5754 FL Fwd 3 mon 14 8 15 5756 FL Fwd 4 mon 14 8 16 5758 FL Fwd 5 mon 14 8 17 5760 FL Fwd 6 mon 14 8 18 5762 FL Fwd 7 mon 14 8 19 5764 FL Fwd 8 mon 14 8 20 5800 FL Fwd 1 ...

Page 158: ...wd 6 mon 14 8 18 5762 FL Fwd 7 mon 14 8 19 5764 FL Fwd 8 mon 14 8 20 5800 FL Fwd 1 inv mon 5802 FL Fwd 2 inv mon 5804 FL Fwd 3 inv mon 5806 FL Fwd 4 inv mon 5808 FL Fwd 5 inv mon 5810 FL Fwd 6 inv mon 5812 FL Fwd 7 inv mon 5814 FL Fwd 8 inv mon L_SCOPE 6000 Null L_VREF XXXX 3 11500 Analog input 1 mon 9 1 1550 Analog input 2 mon 9 17 1600 Analog input 1X mon 9 33 1650 Analog input 2X mon 9 44 4024 ...

Page 159: ... 8 15 5756 FL Fwd 4 mon 14 8 16 5758 FL Fwd 5 mon 14 8 17 5760 FL Fwd 6 mon 14 8 18 5762 FL Fwd 7 mon 14 8 19 5764 FL Fwd 8 mon 14 8 20 5800 FL Fwd 1 inv mon 5802 FL Fwd 2 inv mon 5804 FL Fwd 3 inv mon 5806 FL Fwd 4 inv mon 5808 FL Fwd 5 inv mon 5810 FL Fwd 6 inv mon 5812 FL Fwd 7 inv mon 5814 FL Fwd 8 inv mon 4 the XXXX parameter changes accord ing to the src parameter used 4452 Word decomp src 4...

Page 160: ...rrect setting of current regulator parameters or a short circuit between phases or ground fault on the AFE output Solution Check the current regulator parameters Check the wiring to the mains and make sure the mains phases match those of the synchro nisation card 5 Desaturation Condition Instantaneous overcurrent in the IGBT bridge alarm Solution Switch the AFE off and then switch it on again If t...

Page 161: ...s suitable for the application 15 Bres overload Condition Braking resistor overload alarm The current absorbed by the resistor is greater than the rated current The overload threshold of the accumulator of the I t braking resistor thermal image has been exceeded Not available for standard AFE200 Solution Increase the Watt value of the braking resistor 16 Opt Bus fault Condition Error in the config...

Page 162: ...ge at the power section Solution Check the AFE power supply 23 Prc fbk loss Condition No confirmation of pre load contactor alarm Solution Check the condition of the pre load contactor 24 26 Not Used1 3 27 ExtIO fault Condition Communication fault with the external module Solution See paragraph 9 1 1 ExtIO fault Alarm on page 163 28 FastLink fault Condition FastLink communication fault Solution Se...

Page 163: ...he object with the problem 200 0xC8 CAN error Internal hardware fault if the problem cannot be solved replace the regulation card 202 0xCA Config error The number or I Os in the slave module has changed Check parameter 5482 External IO info Save the parameters to store the current configuraiton 203 0xCB Lost Messages TPDOs coming from the slave too frequently Check that the slave meets CANopen spe...

Page 164: ...synchronised with the Pwm signals of the master and with the function that enables the execution of control tasks to be synchronised with execution of control tasks by the master An error exceeding the maximum error allowed has been detected for 4 consecutive cycles Solution Take all the necessary precautions to increase the resistance of the drive to disturbance 7 0x8 Cable open Cause No optical ...

Page 165: ... parameter Load def plc Condition may occur during loading of the parameter database saved in the Flash of the Mdplc application Normally appears at initial power on after downloading a new application If this message is displayed when the AFE is already operating this means that a problem has oc curred in the parameter database saved in Flash If this message appears the AFE restores the default d...

Page 166: ... them in the correct slots Option detect slot 1 Option detect slot 2 Option detect slot 3 Condition at power on the AFE recognizes the presence of an optional card in one of the three expansion slots One of the three messages is shown on the display 0H 0 None 0001H 1 I_O_1 0004H 4 Can_Dnet 00FFH 255 Unknown 0101H 257 I_O_2 0104H 260 Profibus 0020H 32 Fast IO Sync ON card 0201H 513 I_O_3 0204H 516 ...

Page 167: ...e power card is not compatible with the regulation card 0017H 23 The configuration required is not available on the power card Solution Download the correct configuration on the power card Save par failed Condition during transfer of the parameters from the AFE to the memory of the keypad 0H 0 Communication error 0025H 37 The data saved on the keypad are not valid 0026H 38 Incompatible AFE series ...

Page 168: ...In menu 4 DRIVE CONFIG set the Ambient temperature parameter PAR 564 to 1 50 C 10 derating of output current 10 2 Standards Climatic conditions EN 60721 3 3 Electrical safety EN 50178 EN 61800 5 1 UL508C UL840 degree of pollution 2 Vibration EN 60068 2 6 test Fc EMC compatibility EN61800 3 Protection degree Sizes 3 6 IP20 Size 7 IP00 with protection against accidental contact EC Directives LVD 201...

Page 169: ...voltage threshold 380 Vdc 400 Vac 676 Vdc 690 Vac 563 Vdc 575 Vac Sizes AFE200 DC link capacity AFE200 4 DC link capacity AFE200 6 Internal µF Internal µF 3220 1500 4450 3400 5900 6800 61320 13600 71600 16800 11200 72000 16800 11200 72500 25200 11200 73150 25200 11200 73550 25200 11200 400kW 2 x 16800 2 x 11200 500kW 2 x 25200 2 x 11200 630kW 2 x 25200 2 x 11200 710kW 2 x 25200 2 x 11200 900kW 3 x...

Page 170: ... 2 4 0 9 0 9 1 2 73150 500 560 532 597 2 0 9 0 9 1 2 73550 560 600 597 640 2 0 9 0 9 1 2 400kW 600 760 640 811 2 0 9 0 9 1 2 500kW 760 950 811 1012 2 0 9 0 9 1 2 630kW 950 1060 1012 1129 2 0 9 0 9 1 2 710kW 1060 1150 1129 1226 2 0 9 0 9 1 2 900kW 1400 1500 1492 1598 2 0 9 0 9 1 2 1MW 1500 1730 1598 1846 2 0 9 0 9 1 2 1 Kv Derating factor for mains voltage at 460Vac 2 Kt Derating factor for 50 C am...

Page 171: ...ambient temperatures of 40 C up to 50 C 1 every C over 35 C with HD and 2 every C over 40 C with LD 8 Kalt Derating factor for installation at altitudes above 1000 meters a s l Value to be applied at each 100 m increase above 1000 m up to a maximum of 2000 m I e Altitude 2000 m Kalt 1 2 10 12 di derating In derated 100 12 100 100 88 In Sizes AFE200 AC power Output AFE 4 400Vac Output AFE 4 460Vac ...

Page 172: ...e moment in which an AFE200 is disabled from the mains and that in which an operator can operate on internal parts of the product without the danger of electric shock is 5 minutes The value consider the time to turn off for an AFE200 without any options time indicated for disabled AFE200 condition Attention ...

Page 173: ...3200 1500 500kW 72500 KXX MS 05 3600 1500 72500 XXX SL 3600 1500 630kW 73150 KXX MS 06 3900 2000 73150 XXX SL 3900 2000 710kW 73550 KXX MS 07 4200 2000 73550 XXX SL 4200 2000 900kW 73150 KXX MS 09 3900 2000 73150 XXX SL 3900 2000 73150 XXX SL 3900 2000 1MW 73550 KXX MS 10 4200 2000 73550 XXX SL 4200 2000 73550 XXX SL 4200 2000 1 35MW 73550 KXX 6 MS 14 4200 2000 73550 XXX 6 SL2 4200 2000 73550 XXX ...

Page 174: ...42 x 55 4 x 19 1 120 264 6 72000 120 264 6 72500 130 286 6 73150 140 308 6 73550 140 308 6 400kW 837 x 1407 x 485 33 0 x 55 4 x 19 1 240 529 1 500kW 260 573 2 630kW 280 617 3 710kW 280 617 3 900kW 1257 x 1407 x 485 49 5 x 55 4 x 19 1 420 925 9 1MW 1 35MW 1677 x 1407 x 485 66 02 x 55 4 x 19 1 560 1234 6 1 65MW 2097 x 1407 x 485 82 56 x 55 4 x 19 1 700 1543 2 Note Weights referred to standard AFE wi...

Page 175: ...Instruction Manual 175 268 10 55 270 10 63 616 24 25 612 24 09 Figure 10 9 2 Size 4 dimensions 311 12 24 190 7 48 730 4 28 76 748 29 45 265 10 43 730 4 30 55 325 12 80 45 5 1 79 Figure 10 9 3 Size 5 dimensions ...

Page 176: ...gure 10 9 5 Size 6 dimensions 417 16 4 1230 48 4 1407 55 4 485 19 1 1209 5 47 6 355 6 14 0 177 8 155 62 62 35 70 x 8 1 0 5 6 5 13 9 25 6 5 R3 25 332 416 5 87 Vista senza protezioni View without protections Protezione in policarbonato trasparente Protective trasparent policarbonate Figure 10 9 6 Size 7 dimensions ...

Page 177: ... 55 39 1230 mm 48 43 485 mm 19 09 837 mm 32 95 177 8 mm 7 355 6 mm 14 420 mm 16 54 1209 5 mm 47 62 6 5 1 3 m m 0 5 1 9 25 mm 0 36 87mm 3 43 8 5 mm 6 5mm 12mm R 3 2 5 m m dettaglio fissaggio inferiore Figure 10 9 6 Sizes 400 710kW dimensions ...

Page 178: ...1407 mm 55 39 485 mm 19 09 1257 mm 49 49 177 8 mm 7 355 6 mm 14 1209 5 mm 47 62 420 mm 16 54 420 mm 16 54 1230 mm 48 43 6 5 mm 12 mm R 3 25 interasse di fissaggio dettaglio fissaggio inferiore Figure 10 9 6 Size 900kW 1MW dimensions ...

Page 179: ...mm 66 02 177 8 mm 7 355 6 mm 14 1209 5 mm 47 62 420 mm 16 54 420 mm 16 54 6 5 mm 12 mm R 3 25 interasse di fissaggio dettaglio fissaggio inferiore 1407 mm 55 39 485 mm 19 09 1230 mm 48 43 420 mm 16 54 Figure 10 9 7 Size 1 35 MW dimensions ...

Page 180: ...6 355 6 mm 14 1209 5 mm 47 62 420 mm 16 54 420 mm 16 54 6 5 mm 12 mm R 3 25 interasse di fissaggio dettaglio fissaggio inferiore 1407 mm 55 39 485 mm 19 09 1230 mm 48 43 177 8 mm 7 420 mm 16 54 420 mm 16 54 Figure 10 9 8 Size 1 65 MW dimensions ...

Page 181: ...FWP 800A S7813 73550 XXX 4 SL S3üf1 110 800A 690V F4H02 FWP 800A S7813 900kW 73150 KXX 4 MS 09 S3üf1 110 800A 690V F4H02 FWP 800A S7813 73150 XXX 4 SL S3üf1 110 800A 690V F4H02 FWP 800A S7813 73150 XXX 4 SL S3üf1 110 800A 690V F4H02 FWP 800A S7813 1MW 73550 KXX 4 MS 10 S3üf1 110 800A 690V F4H02 FWP 800A S7813 73550 XXX 4 SL S3üf1 110 800A 690V F4H02 FWP 800A S7813 73550 XXX 4 SL S3üf1 110 800A 690...

Page 182: ...nn 20 SIBA 11 1 2 Fuses for connection DC side Sizes AFE200 4 F2 External fuses for DC connection EUROPE AMERICA Type Type Code 3220 4 4450 4 5900 4 61320 4 71600 4 72000 4 72500 4 73150 4 73550 4 400kW 72000 KXX 4 MS 04 20 623 32 630 170M5162 S8B22BF 72000 XXX 4 SL 20 623 32 630 170M5162 S8B22BF 500kW 72500 KXX 4 MS 05 20 623 32 800 170M5164 S8B23BF 72500 XXX 4 SL 20 623 32 800 170M5164 S8B23BF 6...

Page 183: ... SL 20 733 32 700 170M6145 S85C16 1MW 73550 KXX 6 MS 10 20 733 32 800 170M6146 S85C17 73550 XXX 6 SL 20 733 32 800 170M6146 S85C17 73550 XXX 6 SL 20 733 32 800 170M6146 S85C17 1 35MW 73550 KXX 6 MS 14 20 733 32 800 170M6146 S85C17 73550 XXX 6 SL2 20 733 32 800 170M6146 S85C17 73550 XXX 6 SL 20 733 32 800 170M6146 S85C17 73550 XXX 6 SL 20 733 32 800 170M6146 S85C17 1 65MW 73550 KXX 6 MS 17 20 733 3...

Page 184: ...60kW 200kW 250kW 315kW 355kW 400kW 500kW 630kW 710kW 900kW 1 MW EMI FN3120 480 80 S73EE 221 x 169 x 140 5 0 1 EMI FN3120 480 110 S7DGZ 221 x 169 x 140 6 1 1 EMI FN3120 480 230 S74EE 300 x 168 x 140 13 3 1 EMI FN3359 480 320 S7GOH 440 x 122 x 260 10 5 1 EMI FN3359 480 400 S7GHY 440 x 122 x 260 10 5 1 1 2 EMI FN3359 480 600 S7GHW 440 x 142 x 260 11 0 1 1 1 2 2 2 3 3 Note AFE200 4 filters for connect...

Page 185: ...DV card Slot 3 dedicated to field Bus cards EXP PDP ADV EXP CAN ADV ecc If both I Os card and CAN DeviceNet field bus card are needed below special configuration can be used Slot 1 EXP SYNC ADV Slot 2 EXP IO ADV Slot 3 EXP CAN ADV If an optional card is inserted in an incorrect Slot the AFE will send an error message 1 Remove the bottom cover as indicated in paragraph 5 2 1 B B C 2 To remove the t...

Page 186: ...figure Alternatively remove the connector of the keypad and rest the cover in a safe place S1 x1 S2 x2 S2 x2 S1 x1 S 4 Position and fasten the metallic shield S provided with the optional card with the screws S1 and S2 x1 as shown in the figure SLOT 1 D D E F 5 Position the optional card in the dedicated Slot in the example the EXP IO ...

Page 187: ...d then fully insert the connector of the card in the connectors of the AFE E 6 Fasten the card with the screw washer provided with the optional card in housing F as shown in the figure 11 4 1 Shielding of optional card connections Fasten the shield of the cables to the omega sections as showed on figure ...

Page 188: ...ns The sum of the loads of each drive must be less than the maximum value speci fied see table 10 4 in order to guarantee correct pre load circuit operation Precharge kit must be selected according to AFE size and the capacity connect ed to the DC Link see chapter 5 5 Precharge Kit on page 48 LCL Filter must be selected considering the use of the AFE Heavy Duty or Low Duty overload see chapter 5 6...

Page 189: ...ode Q ty ADV200 DC ADV 71600 KXX 4 DC S9O20DC 1 AFE components Description Code AFE Regen unit AFE200 61320 KXX 4 S9AF04 1 Pre charge kit PRE CHARGE KIT AFE 90 132 4 S728281 1 LCL KIT LCL Kit AFE 4 132 HD S7LC03 1 EMI filter EMI FN3120 480V 230A S74EE 1 Fuses mains side connection S1üf1 110 315A 690V F4G30 3 Checking total DC link capacity AFE200 61320 with ADV 71600 4 DC 13600 16800 30400 μF 4300...

Page 190: ...nt value of 123A Choose the size with the appropriate characteristics from the section 10 6 Elec trical data on page 170 AFE200 4450 Choosing the drive Since the motors are used at below the rated power the following inverters are suitable Motor 1 Im1 37A 85 31 4A Choose the size with the rated current required by the motor 31 4A from the catalogue ADV AFE section ADV200 DC 2 7 Output Data With a ...

Page 191: ...e AFE Regen unit AFE200 4450 KXX 4 S9AF02 1 Pre charge kit PRE CHARGE KIT AFE 22 45 4 S72828 1 LCL KIT LCL Kit AFE 4 45 HD S7LC01 1 EMI filter EMI FN3120 480 80 S73EE 1 Fuses mains side connection S00C üf1 125A 690V F4EAJ 3 Precharge kit size DC Link total capacity ADV 3185 KXX 4 DC 2 1500 2 ADV 3220 KXX 4 DC 1500 AFE200 4450 KXX 4 3400 7900 μF The standard precharge kit for AFE200 4450 KXX 4 is P...

Page 192: ... S9AF24S AFE200 73550 XXX 4 SL S9AF54S AFE200 73550 XXX 6 SL S9AF24S AFE200 73550 XXX 4 SL S9AF54S AFE200 73550 XXX 6 SL 1 35MW S9AF54M4 AFE200 73550 KXX 6 MS 14 S9AF54S AFE200 73550 XXX 6 SL S9AF54S AFE200 73550 XXX 6 SL S9AF54S2 AFE200 73550 XXX 6 SL2 1 65MW S9AF54M5 AFE200 73550 KXX 6 MS 17 S9AF54S AFE200 73550 XXX 6 SL S9AF54S AFE200 73550 XXX 6 SL S9AF54S2 AFE200 73550 XXX 6 SL2 S9AF54S2 AFE2...

Page 193: ...lowing functions alarm signal management including local diagnostics via LED temperature signal management INT SLAVE card The INT SLAVE interface card manages communication between a master unit and a slave unit The INT SLAVE cards are mounted on the master unit their number correspond ing to that of the slaves that are connected max 4 slaves The INT SLAVE card is factory set ...

Page 194: ... 73550 KXX 6 MS 10 S9AF54M4 AFE200 73550 KXX 6 MS 14 S9AF54M5 AFE200 73550 KXX 6 MS 17 S9AF54S2 AFE200 73550 XXX 6 SL2 When replacing the IGBT modules on an existing product it must be checked the Prod Configuration on the label for the correct replacement IGBT module installed in the drive must be all the same type See Firmware cards revision in chapter 2 1 Product type designation on page 12 The...

Page 195: ...P ADV SLAVE card INT SLAVE card XSL connector J4 connector INT P ADV MASTER card 1 2 3 4 5 Wiring instructions 1 Connect one of the 2 ends of the interface cable to the XSL connector of the INT P ADV SLAVE card 2 Secure the cable using the specific clamp 3 Connect the other end of the cable to connector J4 of the INT SLAVE card mounted on the INT P ADV MASTER card of the MASTER AFE 4 Secure the ca...

Page 196: ...P ADV SLAVE card 1 XSL connector INT SLAVE card 1 J4 connectors INT P ADV MASTER card INT SLAVE card 2 1 2 3 4 6 Wiring instructions 1 Connect one of the 2 ends of the interface cable to the XSL connector of the INT P ADV SLAVE SLAVE 2 card 2 Secure the cable using the specific clamp 3 Connect the other end of the cable to connector J4 of the INT SLAVE 2 card mounted on the INT P ADV MASTER card o...

Page 197: ...LAVE card 1 UNDER J4 connectors INT P ADV MASTER card INT SLAVE card 2 AFE200 SL2 SLAVE 3 INT P ADV SLAVE card 1 XSL connector INT SLAVE card 3 ABOVE 1 2 3 4 6 8S860B 8S860B 8S870B 7 Wiring instructions 1 Connect one of the 2 ends of the interface cable to the XSL connector of the INT P ADV SLAVE SLAVE 2 card 2 Secure the cable using the specific clamp 3 Connect the other end of the cable to conne...

Page 198: ...ard INT SLAVE card 2 UNDER AFE200 SL2 SLAVE 4 INT P ADV SLAVE card 2 XSL connector AFE200 SL2 SLAVE 3 INT P ADV SLAVE card 1 XSL connector INT SLAVE card 4 ABOVE INT SLAVE card 3 ABOVE 1 2 3 4 6 8S860B 8S860B 8S870B 8S870B 7 Wiring instructions 1 Connect one of the 2 ends of the interface cable to the XSL connector of the INT P ADV SLAVE SLAVE 2 card 2 Secure the cable using the specific clamp 3 C...

Page 199: ...5V_PWR_U monitor On H2 D120 Green 15V_PWR_V monitor On H3 D121 Green 15V_PWR_W monitor On H4 D123 Green 15V monitor On H5 D125 Green 15V monitor On H6 D129 Green 3 3V monitor On D25 Green 3 3V R monitor On H16 D122 Green 24V monitor On H17 D124 Green 5V monitor On DP D128 Green It switches on after power supply start up when the FPGA configuration sequence is complete On ALARM H7 D67 D64 Red PHASE...

Page 200: ... the number of flashes the sequence of flashes to indicate the faulty PHASE or SLAVE has a 3Hz frequency and is repeated cyclically every 5 seconds Off H18 D91 Red It lights up on the INT P ADV MASTER card to indicate that the drive s total current master slave has exceeded the overcurrent value for the size of drive whereas it lights up on the INT P ADV SLAVE card to indicate that the SLAVE curre...

Page 201: ...truction Manual 201 INT SLAVE cards MONITOR LED D1 LEDS Colour FUNCTION Normal functioning MONITOR D1 Yellow It flashes to indicate the presence of the temperature signal of the slave AFE that is connected Flashes ...

Page 202: ...202 AFE200 Instruction Manual Appendix 3 Block Diagrams System Diagrams Index Drive overview Reference ...

Page 203: ... AFE200 Instruction Manual 203 Commands ...

Page 204: ...204 AFE200 Instruction Manual Digital inputs ...

Page 205: ... AFE200 Instruction Manual 205 Digital outputs ...

Page 206: ...206 AFE200 Instruction Manual Analog inputs ...

Page 207: ... AFE200 Instruction Manual 207 ...

Page 208: ...208 AFE200 Instruction Manual Analog outputs ...

Page 209: ... AFE200 Instruction Manual 209 Current Control ...

Page 210: ...210 AFE200 Instruction Manual Active Curr Config ...

Page 211: ... AFE200 Instruction Manual 211 Functions ...

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Page 214: ...K LTD Clarendon Court Winwick Quay Warrington WA2 8QP Ph 44 0 8452 604555 Fax 44 0 8452 604556 sales gefran co uk GEFRAN INDIA Survey No 191 A 1 Chinchwad Station Road Chinchwad Pune 411033 Maharashtra Ph 91 20 6614 6500 Fax 91 20 6614 6501 gefran india gefran in SENSORMATE AG Steigweg 8 CH 8355 Aadorf Switzerland Ph 41 0 52 2421818 Fax 41 0 52 3661884 http www sensormate ch GEFRAN MIDDLE EAST ELE...

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