GEDA 14830 Page 36 Assembly And Operating Manual Download

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Rack and pinion hoist

Assembly and Operating Manual

36 / 92

BL054 GB Edition 08.2015

Summary of Contents for 14830

Page 1: ...Original assembly and operating manual Assembly and Operating Manual Rack and pinion hoist For loads...

Page 2: ......

Page 3: ...Rack and pinion hoist Assembly and Operating Manual 3 92 BL054 GB Edition 08 2015...

Page 4: ...Rack and pinion hoist Assembly and Operating Manual 4 92 BL054 GB Edition 08 2015...

Page 5: ...Recurring inspections 20 3 5 Dynamic tests 21 3 6 Static tests 21 3 7 Checks after extreme weatherconditions 22 4 Technical description 23 4 1 Description of function 23 4 2 Machine equipment 25 4 2...

Page 6: ...9 Maintenance and cleaning 65 9 1 Daily cleaning 65 9 2 Weekly servicing 65 9 3 Monthly servicing 66 9 4 Quarterly servicing 67 9 5 Annual maintenance 68 9 6 Servicing every 6 years 69 9 7 Checking t...

Page 7: ...liary supplies assembly maintenance servicing general maintenance repairs and or transport The structural elements in this operating manual appear as follows and have the following meaning Health and...

Page 8: ...tler Road USA 77573 League City Texas Tel 1 713 621 7272 Fax 1 713 621 7279 Web www gedausa com GEDA RUS LLC Yaroslavskoe shosse 42 129337 Moscow Russian Federation Tel 7 495 663 24 48 Fax 7 495 663 2...

Page 9: ...and at the place of use accepted professional rules for working safely and competently must also be observed The operating company must obligate operating personnel to wear personal protective gear a...

Page 10: ...be operated from outside the cordoned off and signposted hazard area using the ground control and or operated from the landing level control above the 2 m safety height Observe and comply with the ins...

Page 11: ...ompany have been appropriately instructed and informed about the risks be familiar with the assembly and operating manual observe national regulations 1 6 3 Improper use Transporting persons is prohib...

Page 12: ...both for personnel as well as for the environment and the machine Non compliance can lead to the forfeiture of any damage compensation claims 2 1 Residual risks There are still residual risks remaini...

Page 13: ...defects Immediately report any changes including changes to the operating behaviour to the office person in charge If necessary shutdown and secure the machine immediately The responsibilities for dif...

Page 14: ...ings lifting straps sling ropes chains for transport at the assembly site When selecting hoisting equipment always take into account the maximum suspended loads Please refer to the dimensions and weig...

Page 15: ...the machine must be secured against unauthorised use disconnect from power In situations that present a risk to operating personnel or the machine shut down the machine by pressing the EMERGENCY STOP...

Page 16: ...erefore prohibited If it is necessary to turn the machine on during such work then this must only be done while complying with special safety measures For further instructions about maintenance mainte...

Page 17: ...es If it is necessary to remove safety devices during servicing and repairs the safety devices must be installed and checked immediately after completion of servicing and repair tasks Do not make any...

Page 18: ...or repair work is to be carried out must be disconnected from the mains Operating fluids that have been disconnected must be secured against being switched back on unintentionally or automatically loc...

Page 19: ...and the execution of the test by competent persons must be defined by the operating company Type of test Inspection procedures Check by a trained person Basic visual inspection and function check wit...

Page 20: ...efects may only be rectified by trained personnel responsible for maintenance and servicing Always carry out visual inspections before function checks Operation is prohibited until the defects are rec...

Page 21: ...t persons WARNING Risk of injury Check the safety gear for damage After each drop test the safety gear must be checked for signs of damage If any damage is identified on the safety gear it must be imm...

Page 22: ...turn to ground station Safety inspection of the hoist by a competent person The safety inspection which checks for discernible cracks loose parts loose screws must also include inspection of the found...

Page 23: ...drive the hoist lifting speed is approximately 8 m min or 13 m min and with a 400 V drive it is approximately 30 m min The lowest 2 m are specifically secured Travel is only possible using dead man s...

Page 24: ...scaffold assembly the scaffold and hoist are installed alternately hoist and scaffolding are in assembly state A mobile ground control is used for operation or only the assembly control in the platfor...

Page 25: ...g Manual 25 92 BL054 GB Edition 08 2015 4 2 Machine equipment 1 Foot section with base mast 2 Cable bin with switch box ground station 3 Load platform 4 Ramp 5 Assembly guard plate 6 Mast section 1 5...

Page 26: ...round station 12 Switch box on trolley 13 Manual control ground control 14 Electric socket blue for manual control 15 Socket red for electric module on the landing level doors or dummy plug during ass...

Page 27: ...rt end of work In the event of malfunctions or maintenance repair work and at the end of work the master switch must be secured with a padlock to prevent it being switched on 1 Main switch 2 Mains pow...

Page 28: ...1 EMERGENCY STOP button 2 UP button 3 DOWN button 4 Overload control lamp 5 Key switch Position left external control Position right assembly control Platform access ramp The interlock hook 1 must eng...

Page 29: ...y height Additional equipment Extension cable 20 m Assembly Comprehensive instructions for assembly are only described in the assembly manual of the landing level equipment Install the electric module...

Page 30: ...the plastic cap from the corner strut 2 Remove the screws from the transverse joints and place the push on frame 1 into this corner strut 2 and attach together using the previously removed screws Use...

Page 31: ...trailer is described in the separate operating instructions 4 3 4 Cold package The machine can no longer be operated at temperatures below 20 C The cold package 1 monitors the ambient temperature and...

Page 32: ...rox 70 A approx 38 A approx 38 A Load capacity Installation up to the 2nd Mast anchor 500 kg 250 kg 300 kg 250 kg 500 kg 250 kg Max assembly height 100 m 50 m 50 m Weights Base unit 520 kg Cable bin 2...

Page 33: ...t H 500 in X and Y direction Example 1 Example 2 Assembly height 50 m Assembly height 100 m 50 m 500 0 1 m 100 m 500 0 2 m Check inclination during and following installation using appropriate means D...

Page 34: ...s Here the operating company must provide appropriate regulations Atmosphere The atmospheric composition on site must be suitable for people to remain for longer periods in the area In particular redu...

Page 35: ...Rack and pinion hoist Assembly and Operating Manual 35 92 BL054 GB Edition 08 2015 4 5 Anchoring and spatial requirement...

Page 36: ...Rack and pinion hoist Assembly and Operating Manual 36 92 BL054 GB Edition 08 2015...

Page 37: ...to the trailing cable 0 73 m K Distance rear of platform to the trailing cable 0 88 m K1 Distance from platform to the motor guard cover 0 11 m K2 Distance from the centre of the circular mast tube to...

Page 38: ...factors The appropriate anchoring forces must be requested if the assembly geometry shown is changed The operating company is responsible for applying the correct wind region Local conditions such as...

Page 39: ...thout mast projection Wind region Fx Fy Fx Fy A B 4 3kN 4 9kN 2 7kN 3 0kN C 4 7kN 5 2kN 2 9kN 3 2kN D 6 1kN 6 8kN 3 8kN 4 2kN E 7 8kN 8 6kN 4 8kN 5 3kN The table values apply for each anchoring tube L...

Page 40: ...or uppermost anchoring without mast projection Wind region Fx Fy Fx Fy A B 4 3kN 4 6kN 2 7kN 2 9kN C 4 7kN 5 2kN 2 9kN 3 2kN D 6 1kN 6 8kN 3 8kN 4 2kN E 7 8kN 8 6kN 4 8kN 5 3kN The table values apply...

Page 41: ...pressure forces in the tube must be calculated using the forces stated in the tables If the specified forces are exceeded additional measures must be applied 100 cm 52650 N 150 cm 38960 N 200 cm 26720...

Page 42: ...re The total weight see table of the hoist and ladder sections are transferred to the foundation via the foot section support under the ladder track Total weight of the scaffold list cpl with ladder b...

Page 43: ...avoid voltage drop and therefore any loss in motor performance For supply lines more than 50 m long a cable of minimum 3 x 4 mm2 should be used If the power supply is poor unplug any other current co...

Page 44: ...Immediately notify the freight carrier haulage company and dealer of any transport damage Loading and unloading the machine The machine components are loaded and unloaded using a crane Thread the rou...

Page 45: ...that the danger zone at the lower loading point is protected by a barrier except at the point of access to the load carrying device Identify the danger zone of the rack and pinion hoist No one is allo...

Page 46: ...vely attach the first mast anchor appropriately low approx 3 m above the ground Vertically align the base mast from the start using a spirit level Check vertical alignment when attaching each mast bra...

Page 47: ...ot possible to place an anchor at a height of 2 3 m secure the foot section against shifting e g with pegs or dowels The assembly engineers ascend in the platform Operation may only be carried out usi...

Page 48: ...e hook has been activated on the gear wheel guard The ramp must be closed and the assembly guard plate must be up and secured Before the platform ascends ensure that the base unit is standing securely...

Page 49: ...the mast are designed in such a way that the mast to be attached can be suspended and tipped up by both assembly engineers until it slips into the guides Close the four eye bolts 8 and firmly tighten...

Page 50: ...o that the tube can still be adjusted To adjust the angle loosen the nuts below the tube clamps 13 and slide the one tube clamp into the elongated hole Re tighten all 4 nuts The attachment plate shoul...

Page 51: ...couplings 13 Install further mast sections as described previously Mount trailing cable guides at distances of approx 8 m refer to Chapter 6 3 1 Install further mast sections as described previously I...

Page 52: ...the trailing cable runs freely into the cable bin Recommended distance to each other max 6 m The more sensitive the hoist location is to wind forces the shorter the distances should be between traili...

Page 53: ...mast end of 1 25 m The hoist is stopped at this bar by the UP operating limit switch or the EMERGENCY limit switch in case of an error Assembly From the load platform insert the approach bar 1 between...

Page 54: ...safety door The landing level safety door can be electrically monitored with the electric module and the load platform can be controlled UP and DOWN from the landing level Instead of the dummy plug th...

Page 55: ...can be placed at each stop position so that the platform stops at the same level as the landing level safety door Assembly From the load platform insert the limit switch bar between the two rectangula...

Page 56: ...the limit switch bar for the UP limit switch interrupts ascent to the top stop position the length of the trailing cable in the cable bin is sufficient for the assembly height Excluding the access th...

Page 57: ...be loaded in such a way that the platform access points are kept clear Position the load carefully on the platform material that might tend to slip or is higher than the platform or which could fall o...

Page 58: ...The OFF button on the electric module of the landing level safety door if there is one is pressed The load platform must not be started if It is overloaded red warning light is on The load platform h...

Page 59: ...pen ramp interrupts the safety circuit The platform cannot be moved while the ramp is open 7 3 2 Turning lever Turn platform outwards Turn the platform 1 by 90 to unload onto a landing level Turn the...

Page 60: ...ght to unlock the sliding door Push the sliding door 3 up Open the ramp The key is connected with a wire cable and bag to the load platform so that the load platform can only be turned to the trolley...

Page 61: ...on Operation and remove the key The manual control ground control and electric modules if there are any on the landing level safety doors are active A warning signal horn will sound for ascent and des...

Page 62: ...height only as long as the UP button 3 is pressed After passing this safety height the UP button 3 must be released and the platform will automatically travel to the next landing and stop there For c...

Page 63: ...until they are manually unlocked again turn red button to the right and pull it out A stop button is located on the electric modules of the landing level safety equipment which is used to stop travel...

Page 64: ...plicable as described in Chapter 6 Disassembly is generally carried out in reverse order to installation in addition also observe Dismantle the landing level safety doors first fit 3 part protection f...

Page 65: ...from snow and ice in winter Keep working area around the hoist clear and clean 9 2 Weekly servicing Test the braking distance Stop the loaded platform see load bearing capacity as it descends e g 2 m...

Page 66: ...nti friction lubricant to the trailing cable Recommended anti friction lubricant Interflon Fin Film WB Check for signs of wear on the drive pinion and racks replace if necessary For limiting value see...

Page 67: ...d lubricant Multi purpose grease cartridge for grease gun GEDA Item No 16744 Attach manual lever grease gun to the filling nipple 1 below the grease reservoir and pump grease into the reservoir Fill t...

Page 68: ...ecommended gearbox oil Aral Degol BG 220 ESSO Spartan EP 220 BP Energol GR XP 220 Quantity approx 0 8 l Check the track rollers on the trolley Track roller white Item No 13060 Wear limit diameter min...

Page 69: ...condition of the bearing A circlip must be installed Replace the track roller 9 6 Servicing every 6 years GEDA safety gears must be replaced by new GEDA safety gears replacement safety gears at the l...

Page 70: ...op the platform If this does not happen release the pull cord or brake release lever immediately After the safety gear has triggered upward and downward travel of the platform is blocked mechanically...

Page 71: ...switch illuminated only on machines with 400 V drive If not check the fuses in this switch box or the phase sequence Red warning lamp on the platform control illuminates platform is overloaded Are the...

Page 72: ...ng the two plug pins 180 using a screwdriver Is the trailing cable connected to the trolley Are the fuses in the ground station switch box serviceable Motor does not produce full power Voltage drop of...

Page 73: ...olled pulling on the brake release lever 1 Load platform slides downwards If the brake is released too much then the load platform will build up an excessive speed and the safety gear will engage If t...

Page 74: ...d too low Cause The platform can overrun the lower limit switch if the brake s air gap is too large The DOWN limit switch is defective there is a malfunction in the electrical system The load platform...

Page 75: ...n segment 4 must be examined and replaced immediately if damaged The rack and pinion segment 4 can also be installed when turned by 180 10 1 4 Overload warning device has triggered The hoist is equipp...

Page 76: ...a brief ascent Release the lock nut 1 on the safety gear Turn the safety gear protective cover 2 to the left until the limit switch lug 3 engages in the slot of the protective cover 2 Retighten self...

Page 77: ...conform to the technical specifications of the manufacturer Only use original spare parts from GEDA For service or repair work please contact our customer service department For the sales and customer...

Page 78: ...xes Item No 11935 only for 400 V drive ground station switch box Item No 17597 base mast Item No 33697 trolley switch box Item No 14657 trolley switch box Item No 21051 motor guard cover Item No 07223...

Page 79: ...Rack and pinion hoist Assembly and Operating Manual 79 92 BL054 GB Edition 08 2015 Item No 16688 manual control Item No 14660 assembly guard plate Item No 14877 assembly guard plate...

Page 80: ...onstruction Serial number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is for...

Page 81: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Page 82: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Page 83: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Page 84: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Page 85: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Page 86: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Page 87: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Page 88: ...Rack and pinion hoist Assembly and Operating Manual 88 92 BL054 GB Edition 08 2015 Space for notices Notice entered Name Date Position...

Page 89: ...Rack and pinion hoist Assembly and Operating Manual 89 92 BL054 GB Edition 08 2015 Space for notices Notice entered Name Date Position...

Page 90: ...Rack and pinion hoist Assembly and Operating Manual 90 92 BL054 GB Edition 08 2015...

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Page 92: ...GEDA Dechentreiter GmbH Co KG Mertinger Stra e 60 86663 Asbach B umenheim Tel 49 0 9 06 98 09 0 Fax 49 0 9 06 98 09 50 E Mail info geda de Web www geda de BL054 GB Edition 08 2015...

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