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P0\1\/ER  CIRCUIT  BREAKERS 

Types 

AK·2·1S 

and 

AK·2/3·25 

I NTROOUCT ION 

The  instructions  contained  herein  provide in­

formation  for 

maintenance procedures 

and  for  replacing 

breaker  compo­

nents and accessories.  For information regarding 

the  receiving,  handling,  storage  and  installation 

of  these  breakers,  refer  to  GEK-7302  furnished 

with  all  AK  breakers. 

OPERATION 

ELECTRICAL OPERATION 

Figure  1 

The electrically operated breaker closes when­

ever  the  closing  solenoid  coil  is  energized.  This 

causes  an upward  movement  of the  solenoid  arma­

ture,  which  initiates  the  mechanical  closing action. 

The  closing  signal  may  be  given  either  by  a 

remote  switch  or  relay,  or  by  a  closing  button 

in  the  front  escutcheon 

if 

the  breaker  is  so 

equipped.  Either  action  (refer  to  the elementary 

of  the  wiring  diagram)  energizes  the  coil  of  the 

X  relay  through  the  bb  contacts  of  cutoff  switch 

G  and  the normally closed  contacts  of the 

relay. 

When  the  X  relay  or  contactor  is  energized,  it 

closes  its  contacts. 

One  of  these  (X1-2)  seals 

in  the  X  coil.  The  other  three  sets  of  contacts, 

which  are  arranged  in  series,  activate  the closing 

solenoid. 

The  breaker  control  scheme  has  an  anti­

pump  feature  which  allows  only  one  closure  of 

the  breaker  for  a  single  operation  of  the  closing 

switch  no  matter  how  long  the  switch  may  be 

held  closed.  This prevents  the repeated operations 

that  would  ensue 

if 

one  of  the  automatic  trip 

devices  was  activated  at  the  time of closing.  The 

relay,  together  with  the  cut-off  switch,  provides 

the  anti-pump  feature.  The  mechanical  action  of 

closing  operates  the  cut-off  switch,  reversing 

the  position  of  the  contacts  from  that  shown  on 

the  diagram. 

This  energizes  the 

relay, 

if 

contact  is  still  maintained  at  the  closing  switch, 

with  the  result  that  the  X  relay  circuit  is  opened 

by 

contacts 

5-6. 

This  prevents  the  X  relay 

from  again  becoming  energized. 

contact  1-2 

seals  in  the 

coil  as  long  as  contact  is  main­

tained at  the  closing  switch. 

Electrically  operated  breakers  may  also  be 

closed  by  means  of  the  maintenance handle  which 

is  furnished  with  the  breaker.  This  is  a separate 

tool  and  is  simply  a  lever  which  permits  an 

operator  to  push  upwards  on  the closing  solenoid 

armature.  Two  small  hooks  on  one  end  of  main­

tenance  handle  are  engaged  in  slots  (9A)  Figure 5, 

located  in  the  lower  portion  of  the  front escutcheon 

(SA)  Figure 

5. 

Rotation  of  the  long  end of the 

handle  downwards  forces  the  shorter  end  of  the 

handle  upwards  against  the  bottom  of the  solenoid 

armature,  and  closes  the breaker. 

The  breaker  may  be  tripped  open  by any  one 

of  a  number  of  electrical  tripping  devices  which 

will  be  described  in  detail  later  in  these instruc­

tions. 

An  individual  breaker  may  have  none  or 

any  combination  of  these  devices.  They  are  the 

overcurrent  tripping device,  shunt  tripping  device, 

undervoltage  tripping  device,  reverse current trip­

ping  device,  and  open  fuse  lockout  device.  All 

of  them  effect  tripping by displacing the  trip  latch 

of  the  mechanism. 

The  trip  latch  is  rigidly 

attached  to  a  trip  shaft  which  runs  through  the 

breaker  from  left  to  right.  Whenever  the  trip 

shaft  is  rotated  in  a  counterclockwise  direction 

looking  from  the  right,  the  latch  is  displaced. 

The tripping  devices  are  all  equipped with strikers 

or  trip arms  which  act against trip paddles  rigidly 

fastened  to  the  trip  shaft,  causing  it  to  rotate 

on  its  bearings  in  a  direction  to  trip  the  breaker. 

The  reverse  current  device  and  the  shunt 

tripping  device each have a set  of  auxiliary  switch 

"a"  contacts  in  their  circuits.  (An  "a"  contact 

is  open  when  the  breaker  contacts  are  open.) 

This  prevents  their  operation  unless  the  breaker 

is  closed. 

The  undervoltage  device  coil  is  normally 

continually  energized.  When  the control  voltage  is 

low  or  non-existent,  as  when  the breaker has been 

pulled  out  for  inspection  or  maintenance,  the 

breaker  is  rendered  trip-free  by  the undervoltage 

device. 

If 

it  is  desired  to  close  the breaker, 

the  device  armature  must  be  tied  down  or  blocked 

closed  against  the  magnet.  The  open  fuse lockout 

device  is  used  on  all  AKU  breakers  and breaker 

fuse  combinations. 

The  purpose  of  this  device 

is  to  trip  the  breaker  upon  the  blowing  of any 

one of the breaker fuses. 

MANUAL  OPERATION 

The  manually  operated  breaker  is  closed  by 

first  rotating  the  handle  in  a  counterclockwise 

direction  through  90  degrees,  then  rotating  it 

clockwise  back  to  its  normal  vertical  position. 

The  counterclockwise stroke resets the mechanism, 

readying  it  for  the  clockwise  closing  stroke. 

The  breaker  may  be  tripped  manually  by 

pushing  the  manual  trip  button.  This  action pushes 

These  instructions  do  not  purport  to  cover  all  details  or  variat1ons  in  equipment  nor  to  provide  for  every  possible 

contingency  to  be  met  in  connection  with  installation,  operation  or  maintenance.  Should  further  information  be  desired 
or  should  particular problems  arise  which  are  not  covered sufficiently  for  the  purchaser's  purposes,  the  maHer  should 

be  referred  to  the  General  Electric  Company. 

www 

. ElectricalPartManuals 

. com 

Summary of Contents for AK-2A-15

Page 1: ...nance Instructions Includes Supplement GEI 86153 GEI 50299E Power Circuit Breakers Types AK 2 2A 15 AK 2 3 2A 3A 25 AKU 2 3 2A 3A 25 GENERAL fj ELECTRIC w w w E l e c t r i c a l P a r t M a n u a l s...

Page 2: ...Cut Off t Jwitch Closing Switch Shunt Trip Device PROTECTIVE DEVICES Overcurrent Trip Device EC 2 Overcurrent Trip Device EC 1 Overcurrent Trip Device Reverse Current Trip Devices Power lensor Trip D...

Page 3: ...forces the shorter end of the handle upwards against the bottom of the solenoid armature and closes the breaker The breaker may be tripped open by any one of a number of electrical tripping devices w...

Page 4: ...manual handle cam and mechanism connecting link The Tripping is accomplished by the manual trip button on the escutcheon or by any of the electrical tripping devices available for use on the standard...

Page 5: ...urrent carrying parts of the breaker and their supporting structure The procedure for this operation is as follows 1 Remove the arc quenchers see section on Arc Quenchers 2 Disconnect the two insulate...

Page 6: ...lease of tripping latch check mechanism latch adjustment Worn or damaged trip unit parts Replace trip unit Bind in overcurrent trip device Replace overcurrent trip device False Tripping Overcurrent tr...

Page 7: ...ts and external control circuits They are used only on drawout type breakers A terminal board serves the same purpose on stationary mountedandgeneral purpose enclosure mounted breakers The second ary...

Page 8: ...e rear side of the stationary contacts Each of the stationary contacts pivot in a horizontal plane approximately at their mid points The end of the contact opposite to the contact tip end is formed in...

Page 9: ...ontact replacement will call for re placement of all the movable and stationary con tacts at the same time This will be the case where long use of the breaker in service has resulted in extensive wear...

Page 10: ...r Base 8 Spring REPLACEMENT OF MOVAB LE C ONTACTS 18 Figure 3 1 Coat the pivot area only of the new movable contacts with a thin coat of D50H47 grease 2 Assemble the center pole movable contacts align...

Page 11: ...hould be adjustable using eccentric numbers 1 2 or 3 These numbers are the ones visible when viewing the breaker from the front not from above The higher numbers should be reserved for tightening at f...

Page 12: ...function properly it is best to first perform the available remedial measures listed in the Trouble Shooting chart of these instructions One of the remedies 12 listed is that of proper mechanism latch...

Page 13: ...position where the contacts move before tripping occurs When this position is established note the position of the slot in the head of the adjusting screw 4 Withdraw the adjusting screw three and one...

Page 14: ...e Arc Quencher 3 Disconnect the two insulated connecting links between the mechanism and the contacts as in step 2 of the procedure for Separation of Front and Back Frames 4 Remove the two elastic sto...

Page 15: ...bly In replacing the escutcheon it may be necessary to use pliers to pull the operating shaft fully into the escutcheon in order to have space enough to replace the flat washers and the soft retainer...

Page 16: ...g axis and withdraw it Replace new contacts by reversing the pro cedure slide downward until clear of armature Coil 6 Reassemble with new coil by reversing order of procedure X C ONTACTOR The X contac...

Page 17: ...s so that enough wire will remain for connection to the new relay Sufficient original wire is allowed for this purpose 2 JL_ lJ L c 3 4 5 After the old relay has been removed the wire leads to the rel...

Page 18: ...ide also holds a wiring cleat and spacer which serves to hold the wires clear of the link connecting the mechanism andthe breaker position indicator 4 Remove the front escutcheonfrom the breaker 5 Sli...

Page 19: ...Push Button 1 Nut 2 Frame 3 Spring 4 Rivet 5 Weight 5 Movable Contact 6 Spring 7 Hinge 8 Closing Solenoid _ L _ AUX SW LIC A7 M T C A M2 9 Speed Nut 10 Screw TRIP 3 1 1 Figure 9 695C161 Shunt Trip Dev...

Page 20: ...ice the movement of the armature may be delayed for a time by a timing device If a relatively long time delay seconds or minutes is desired the velocity of armature movement is governed by a piston mo...

Page 21: ...shpot Arm 8 Connecting Link 9 Instantaneous Pickup Calibration Marks counter clockwise motion decreases it The dash pot arm 7 Figure 1 1 is indexed at four points maximum 2 3 1 3 minimum from the left...

Page 22: ...instantaneous pick up value may have one of the following three ranges 4 to 9 times coil rating 6 to 12 times coil rating or 9 to 15 times coil rating The pick up setting may be varied by turning the...

Page 23: ...overcurrent trip devices have been replaced Positive tripping is achieved when adjustment screw 2 Figure 10 is in such a position that it will always carry the trip paddle on the trip shaft beyond the...

Page 24: ...against trip paddle 14 tripping thebreaker open ADJUSTMENTS The only adjustment to be made on the reverse current device is to make sure that the trip rod has a minimum overtravel of 1 32 of an inch...

Page 25: ...nciple that the instantaneous value of current flowing in the three conductors or in four conductors on four wire systems must add to zero unless ground current is flowing Therefore if the electrical...

Page 26: ...Power Sensor Successful operations in the test position should be ob tained before proceedingwith the Power Sensor trouble shooting 3 A PST 1 Power Sensor Test Kit must be available Figure 21 Check t...

Page 27: ...Coil Remotely Located 1 Terminal 2 External Ground Sensor Coil 3 White Polarity Dot 2 Check to be sure no continuity exists between R and A or between R and C 3 Temporarily connect jumper from shield...

Page 28: ...ngle phase testing unless the signal is shorted at the terminal board Figure 22 Jumper points 1 and 5 during overcurrent test The above considerations shouldindicate which of the four major components...

Page 29: ...C CONTtt ii IT R TO IEt O 1 tE tJi AL c 5RDUNO SEN SO COi l n n 75 11 Jt 50U R C E T P I C L f 0 JtJD F A JLT Co i E TiON eREAK E i 1 C t l 1 G eOuiJD SENSO OiSCO t4 IE i A NC ttlC T R NAl Gi OUNO 5SN...

Page 30: ...NGE AVA IL ABLE PER D E V ICE R A N G E OF 6 TO 12 T IMES IS F U RNISHED U N L E S S 1 f fi H I I I I I I O T H E RW I S E SPECIFI E D S E T T I NGIS ARE AT 12 T IM E S RATING r TOTA L cURVES ARE P L...

Page 31: ...TIIP liniNG Figure 25 109HL689 Time Curve 5 Unsolder three leads at ground disconnect and pull wire through hole in back frame On stationary breakers withfourthwire ground disconnect unsolder leads at...

Page 32: ...o wiring diagram 0102C3698 Figure 26 The voltage 208V AC or 230V AC to be monitored is connected to terminals 1 and 2 of the time delay box The undervoltage device 32 R T t C o N NE c T tr o c T O ME...

Page 33: ...unit is the faulty component A B Check input voltages across terminals 1 2 on static box These voltages should be as follows 1 Device 177L3 16 G 12 208 or 230volts A C 2 Device 177L316 G 14 125 volts...

Page 34: ...y device and its construction is similar The adjustments and replacement of t is device are the same as those described above for the static time delay undervoltage device UNDERVOLTAGE LOCKOUT DEVICE...

Page 35: ...eaker opens lever 2 rotates counterclockwise about pin 14 The motion is transmitted through links 1 and 13 to paddle 12 which operates bell alarm switch 11 If the device has the lockout feature the mo...

Page 36: ...wn to engage the trip shaft paddle in the tripped position 1 Figure 31 8041865 Open Fuse Lockout Device 1 Mounting Holes 2 Lever 3 Reset Button 4 Collor 5 Armature 6 Coil 36 4 2 Check that each armatu...

Page 37: ...embly of the existing backframe with the new front frame Addition of Shunt Trip Device Auxiliary witch Undervoltage Device Bell Alarm Lockout Device Drawout Mechanism Conversion to Elec Oper Covered B...

Page 38: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 39: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 40: ...further information call or write your local General Electric Sales Office or Distribution Equipment Division 41 Woodford Avenue Plainville CT 06062 USA GENERAL fl ELECTRIC w w w E l e c t r i c a l P...

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