GE AK-2A-15 User Maintenance Manual Download Page 18

GEI-50299  Power Circuit Breakers Types 

AK-2 -15 

and 

AK-2/3 -2 5  

CUT-OFF  SWITCH 

Figure 

7. 

As 

under  "Operation",  the function 

of  the 

switch  is  to  de-energize  the 

"X" 

contactor  coil  and  energize  the 

"Y" 

relay  coil 

as  the  breaker  mechanism  moves  from  the  opened 

to 

the  closed  position. 

The  switch  is  operated  by  the  movement  of 

a  mechanism  link  against  the  switch  actuator 

(6). 

This  causes  the  actuator  and  movable  contact 

assembly  (4)  to  rotate  counterclockwise  about 

pin 

(7), 

opening  the  "bb"  contacts 

(8) 

and  closing 

the  "aa"  contacts  at 

(9). 

Overtravel  of  the 

actuator 

(6) 

beyond  the  point  of  making  contact 

at 

(9) 

is  absorbed  by  spring 

(5) 

which  couples 

the  movable  contact  (4)  to  the  actuator.  Spring 

(3) 

resets  the  switch  after  the  breaker  contacts 

open  and  the  breaker  mechanism  resets. 

The  point  at  which  the  cutoff  switch  operates 

during the  breaker  closing  cycle  is after the spring 

charged  mechanism  has  been  driven over-center. 

This  assures  that the cutoff  switch  cannot  operate 

too  early  in  the  breaker  closing  cycle,  thus  the 

and 

relays  are  de-energized  and  energized, 

respectively,  at  the  proper  time  and  the  circuits 

anti-pump  feature  is  maintained.  When the closing 

mechanism  is  driven  over-center,  the  force  of 

the  previously  charged  closing  springs is released, 

closing  the  breaker. 

REPLACEMENT 

The  cut-off  switch  is  located above the breaker 

mechanism. 

It 

is fitted between the upper portions 

of the  steel  side  plates that make up the  mechanism 

frame.  A  raised  horizontal  ridge on each side of 

the  molded  body  of  the  switch  fits  into  a  cor­

responding  groove  in  each of the  steel  side plates. 

A  round  head  screw 

on  each  side  fastens  the 

switch  and  side  plate  together.  Replacement  of 

the  switch  is  accomplished  by  the  following  pro­

cedure: 

1 .  

Remove  the  cover  on  the  top  of  the  switch 

by  taking  out  the  two  screws  which  hold  it 

in  place. 

2. 

After  taking  careful  note  of  the  connection 

arrangements,  disconnect  the  leads  from the 

switch  terminals. 

3. 

Remove  the  two  screws,  one  on  each  side, 

which  fasten  the  switch  to  the  mechanism 

side  plates. 

Note  that  the  one  on  the  right 

hand  side  also  holds  a  wiring  cleat and  spacer 

which  serves  to  hold  the  wires  clear  of  the 

link connecting the  mechanism and the breaker 

position  indicator. 

4. 

Remove  the  front  escutcheon from the breaker. 

5. 

Slide  the  cut-off  switch  out from between the 

steel  side  plates  by  pulling  straight forward. 

18 

6. 

Mount  the  replacement  switch  by  reversing 

the  order 

of 

procedure. 

CLOSING  SWITCH 

Figure 

8. 

The  closing  switch  is  mounted  on the  upper 

flange  of  the  closing  solenoid  coil.  A hole in the 

escutcheon 

(3) 

permits  access to  the  switch button 

When  the  button i s  pressed,  movable  contact 

deflects  and  impinges  upon  stationary  contact 

(2) .  

This  energizes  the 

"X" 

relay  coil  which 

seals  itself  in,  and,  in  turn,  energizes  the  closing 

solenoid. 

REPLACEMENT 

1. 

Remove  escutcheon 

(3 

). 

2. 

Disconnect  leads  from  switch  terminals. 

3. 

Deflect  the  left  end  of  hinge 

(7) 

to  the left 

so  that  the  movable  contact 

(5) 

may  be  dis­

engaged from the switch assembly. 

4.  Removal  of  the  two  screws 

(10) 

from speed­

nuts 

(9) 

completes  the  disassembly  of  the 

switch. 

5. 

Reassembly  with  new  parts  is  a  matter  of 

reversing  the  described  procedure. 

In 

re­

assembling,  be  sure  the tab  on  the left end 

of 

hinge 

(7) 

is  bent  to  the  right  far  enough to 

avoid  any  possibility  that movable  contact 

(5) 

might become free of the  assembly. 

SHUNT  TRIP  DEVICE 

Figure 

9. 

The  shunt  trip  device  is  mounted underneath 

the  horizontal  cross  frame  member, 

just  to  the 

left  of  the  front  escutcheon. 

It  is  composed 

of  a  magnet,  coil  and  armature.  The  armature 

has  an  extended  arm  or  striker 

(11) 

which bears 

against  the 

paddle 

( 12 )  

on  the  trip  shaft 

when  the  coil 

is  energized.  This  displaces 

the  trip  latch  in  the  breaker  mechanism,  opening 

the  breaker  contacts. 

The  trip  device  is  generally  activated  by  a 

remote  switch  or  relay  which  closes  the  shunt 

trip  coil  circuit. 

In 

order  to  avoid  unnecessary  heating  of  the 

coil  of  the  device,  an  auxiliary  switch  "a"  contact 

is  wired  in  series  with  the  coil .  This  prevents 

the  energization  of  the  coil 

if 

the  breaker  is  open. 

REPLACEMENT 

The  entire  shunt  trip  device  may  be  dis­

mounted  by  disconnecting  the  coil  leads  and  re­

moving  nuts 

(1). 

However,  the  only  part  of the 

device  that  might  conceivably  need  replacement 

during  the  life  of  the breaker is  the  coil 

(8). 

This 

• 

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Summary of Contents for AK-2A-15

Page 1: ...nance Instructions Includes Supplement GEI 86153 GEI 50299E Power Circuit Breakers Types AK 2 2A 15 AK 2 3 2A 3A 25 AKU 2 3 2A 3A 25 GENERAL fj ELECTRIC w w w E l e c t r i c a l P a r t M a n u a l s...

Page 2: ...Cut Off t Jwitch Closing Switch Shunt Trip Device PROTECTIVE DEVICES Overcurrent Trip Device EC 2 Overcurrent Trip Device EC 1 Overcurrent Trip Device Reverse Current Trip Devices Power lensor Trip D...

Page 3: ...forces the shorter end of the handle upwards against the bottom of the solenoid armature and closes the breaker The breaker may be tripped open by any one of a number of electrical tripping devices w...

Page 4: ...manual handle cam and mechanism connecting link The Tripping is accomplished by the manual trip button on the escutcheon or by any of the electrical tripping devices available for use on the standard...

Page 5: ...urrent carrying parts of the breaker and their supporting structure The procedure for this operation is as follows 1 Remove the arc quenchers see section on Arc Quenchers 2 Disconnect the two insulate...

Page 6: ...lease of tripping latch check mechanism latch adjustment Worn or damaged trip unit parts Replace trip unit Bind in overcurrent trip device Replace overcurrent trip device False Tripping Overcurrent tr...

Page 7: ...ts and external control circuits They are used only on drawout type breakers A terminal board serves the same purpose on stationary mountedandgeneral purpose enclosure mounted breakers The second ary...

Page 8: ...e rear side of the stationary contacts Each of the stationary contacts pivot in a horizontal plane approximately at their mid points The end of the contact opposite to the contact tip end is formed in...

Page 9: ...ontact replacement will call for re placement of all the movable and stationary con tacts at the same time This will be the case where long use of the breaker in service has resulted in extensive wear...

Page 10: ...r Base 8 Spring REPLACEMENT OF MOVAB LE C ONTACTS 18 Figure 3 1 Coat the pivot area only of the new movable contacts with a thin coat of D50H47 grease 2 Assemble the center pole movable contacts align...

Page 11: ...hould be adjustable using eccentric numbers 1 2 or 3 These numbers are the ones visible when viewing the breaker from the front not from above The higher numbers should be reserved for tightening at f...

Page 12: ...function properly it is best to first perform the available remedial measures listed in the Trouble Shooting chart of these instructions One of the remedies 12 listed is that of proper mechanism latch...

Page 13: ...position where the contacts move before tripping occurs When this position is established note the position of the slot in the head of the adjusting screw 4 Withdraw the adjusting screw three and one...

Page 14: ...e Arc Quencher 3 Disconnect the two insulated connecting links between the mechanism and the contacts as in step 2 of the procedure for Separation of Front and Back Frames 4 Remove the two elastic sto...

Page 15: ...bly In replacing the escutcheon it may be necessary to use pliers to pull the operating shaft fully into the escutcheon in order to have space enough to replace the flat washers and the soft retainer...

Page 16: ...g axis and withdraw it Replace new contacts by reversing the pro cedure slide downward until clear of armature Coil 6 Reassemble with new coil by reversing order of procedure X C ONTACTOR The X contac...

Page 17: ...s so that enough wire will remain for connection to the new relay Sufficient original wire is allowed for this purpose 2 JL_ lJ L c 3 4 5 After the old relay has been removed the wire leads to the rel...

Page 18: ...ide also holds a wiring cleat and spacer which serves to hold the wires clear of the link connecting the mechanism andthe breaker position indicator 4 Remove the front escutcheonfrom the breaker 5 Sli...

Page 19: ...Push Button 1 Nut 2 Frame 3 Spring 4 Rivet 5 Weight 5 Movable Contact 6 Spring 7 Hinge 8 Closing Solenoid _ L _ AUX SW LIC A7 M T C A M2 9 Speed Nut 10 Screw TRIP 3 1 1 Figure 9 695C161 Shunt Trip Dev...

Page 20: ...ice the movement of the armature may be delayed for a time by a timing device If a relatively long time delay seconds or minutes is desired the velocity of armature movement is governed by a piston mo...

Page 21: ...shpot Arm 8 Connecting Link 9 Instantaneous Pickup Calibration Marks counter clockwise motion decreases it The dash pot arm 7 Figure 1 1 is indexed at four points maximum 2 3 1 3 minimum from the left...

Page 22: ...instantaneous pick up value may have one of the following three ranges 4 to 9 times coil rating 6 to 12 times coil rating or 9 to 15 times coil rating The pick up setting may be varied by turning the...

Page 23: ...overcurrent trip devices have been replaced Positive tripping is achieved when adjustment screw 2 Figure 10 is in such a position that it will always carry the trip paddle on the trip shaft beyond the...

Page 24: ...against trip paddle 14 tripping thebreaker open ADJUSTMENTS The only adjustment to be made on the reverse current device is to make sure that the trip rod has a minimum overtravel of 1 32 of an inch...

Page 25: ...nciple that the instantaneous value of current flowing in the three conductors or in four conductors on four wire systems must add to zero unless ground current is flowing Therefore if the electrical...

Page 26: ...Power Sensor Successful operations in the test position should be ob tained before proceedingwith the Power Sensor trouble shooting 3 A PST 1 Power Sensor Test Kit must be available Figure 21 Check t...

Page 27: ...Coil Remotely Located 1 Terminal 2 External Ground Sensor Coil 3 White Polarity Dot 2 Check to be sure no continuity exists between R and A or between R and C 3 Temporarily connect jumper from shield...

Page 28: ...ngle phase testing unless the signal is shorted at the terminal board Figure 22 Jumper points 1 and 5 during overcurrent test The above considerations shouldindicate which of the four major components...

Page 29: ...C CONTtt ii IT R TO IEt O 1 tE tJi AL c 5RDUNO SEN SO COi l n n 75 11 Jt 50U R C E T P I C L f 0 JtJD F A JLT Co i E TiON eREAK E i 1 C t l 1 G eOuiJD SENSO OiSCO t4 IE i A NC ttlC T R NAl Gi OUNO 5SN...

Page 30: ...NGE AVA IL ABLE PER D E V ICE R A N G E OF 6 TO 12 T IMES IS F U RNISHED U N L E S S 1 f fi H I I I I I I O T H E RW I S E SPECIFI E D S E T T I NGIS ARE AT 12 T IM E S RATING r TOTA L cURVES ARE P L...

Page 31: ...TIIP liniNG Figure 25 109HL689 Time Curve 5 Unsolder three leads at ground disconnect and pull wire through hole in back frame On stationary breakers withfourthwire ground disconnect unsolder leads at...

Page 32: ...o wiring diagram 0102C3698 Figure 26 The voltage 208V AC or 230V AC to be monitored is connected to terminals 1 and 2 of the time delay box The undervoltage device 32 R T t C o N NE c T tr o c T O ME...

Page 33: ...unit is the faulty component A B Check input voltages across terminals 1 2 on static box These voltages should be as follows 1 Device 177L3 16 G 12 208 or 230volts A C 2 Device 177L316 G 14 125 volts...

Page 34: ...y device and its construction is similar The adjustments and replacement of t is device are the same as those described above for the static time delay undervoltage device UNDERVOLTAGE LOCKOUT DEVICE...

Page 35: ...eaker opens lever 2 rotates counterclockwise about pin 14 The motion is transmitted through links 1 and 13 to paddle 12 which operates bell alarm switch 11 If the device has the lockout feature the mo...

Page 36: ...wn to engage the trip shaft paddle in the tripped position 1 Figure 31 8041865 Open Fuse Lockout Device 1 Mounting Holes 2 Lever 3 Reset Button 4 Collor 5 Armature 6 Coil 36 4 2 Check that each armatu...

Page 37: ...embly of the existing backframe with the new front frame Addition of Shunt Trip Device Auxiliary witch Undervoltage Device Bell Alarm Lockout Device Drawout Mechanism Conversion to Elec Oper Covered B...

Page 38: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 39: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 40: ...further information call or write your local General Electric Sales Office or Distribution Equipment Division 41 Woodford Avenue Plainville CT 06062 USA GENERAL fl ELECTRIC w w w E l e c t r i c a l P...

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