GBC AdvancedPunch, Technical & Service Manual

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Section 1
1-10
© Copyright 2009 GBC. All rights reserved.
Advanced Punch Service Manual
1.4 Inspection, Cleaning, and Lubrication
If operating properly, the Advanced Punch will punch the same types of copy
paper and cover materials handled by the printer and run at the same speed.
Hole quality will vary between different grades of paper.
The following maintenance should be performed according to the schedule.
AdvancedPunch Maintenance Schedule
Note: cycles = sheets of paper punched, not impressions.
Table 1.3 . Periodic Maintenance
Table 1.4 . Replacement Maintenance
Table 1.2 Customer Maintenance
Area/Unit Period See: Measures Remarks
Punch die pins 50K cycles Page 1-8 Lubricate Oil the punch pins
Area/Unit Period Measures Remarks
Aligner belt (green belt) 750K cycles Page 4-20 Inspect and clean Alcohol & rag
Aligner idler rollers 750K cycles Page 1-16 Inspect and clean Alcohol & rag
Aligner latching
mechanisms
750K cycles Page 1-25 Inspect
Back gauge mechanism 750K cycles Page 1-19 Inspect and clean Vacuum
Base 750K cycles Page 1-12 Clean Vacuum
Die guide 750K cycles Page 1-13 Clean Vacuum
Door closing latch 750K cycles Page 1-14 Inspect
Drive rollers 750K cycles Page 1-24 Inspect and clean Alcohol & rag
Hole alignment 750K cycles Page 1-9 Inspect
Idler rollers 750K cycles Page 1-20 Inspect and clean Alcohol & rag
Optical sensors 750K cycles Page 1-26 Clean Air
Paper path, aligner
panels
750K cycles Page 1-15 Inspect and clean Alcohol & rag
Paper path, bypass 750K cycles Page 1-28 Inspect and clean Alcohol & rag
Paper path, punch 750K cycles Page 1-29 Inspect and clean Alcohol & rag
Roller energy drive 750K cycles Page 4-35 Inspect
Timing belts 750K cycles Page 1-31 Inspect
Brake, punch drive 3,000K cycles Page 4-60 Inspect and clean
Clutch, Punch Drive 3,000K cycles Page 4-55 Inspect and clean
Punch drive cams 3,000K cycles Page 4-54 Lubricate Grease
Area/Unit Period Measures Remarks
Die set 500K cycles Page 1-5 Replace as needed
Back gauge mechanism 3,000K cycles Page 4-36 Replacement P/N 001N00516