Fronius TransSteel 3500 Rob, Operating Instructions Manual

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MIG/MAG welding, water-cooled .......................................................................................................... 37
Before installation and commissioning....................................................................................................... 38
Utilisation for intended purpose only..................................................................................................... 38
Setup regulations .................................................................................................................................. 38
Mains connection .................................................................................................................................. 38
Connecting the mains cable....................................................................................................................... 39
General ................................................................................................................................................. 39
Stipulated mains cables and strain relief devices ................................................................................. 39
Connecting the mains cable.................................................................................................................. 39
Fitting the Europe strain-relief device ................................................................................................... 40
Fitting the strain-relief device for Canada / US and TSt 5000 MV Europe............................................ 41
Generator-powered operation.................................................................................................................... 42
Generator-powered operation............................................................................................................... 42
Start-up ...................................................................................................................................................... 43
Information on system components ...................................................................................................... 43
TSt 3500 Rob / 5000 Rob start-up ............................................................................................................. 44
Fitting the system components (overview)............................................................................................ 44
Strain relief device ................................................................................................................................ 44
Connecting the interconnecting hosepack ............................................................................................ 44
Connecting the gas cylinder.................................................................................................................. 45
Creating a grounding (earthing) connection, connecting the welding torch .......................................... 45
Other activities ...................................................................................................................................... 45
Welding 47
Power limitation.......................................................................................................................................... 49
Safety function ...................................................................................................................................... 49
MIG/MAG modes ....................................................................................................................................... 50
General remarks ................................................................................................................................... 50
Symbols ................................................................................................................................................ 50
2-step mode .......................................................................................................................................... 50
4-step mode .......................................................................................................................................... 50
Special 4-step mode ............................................................................................................................. 51
MIG/MAG welding...................................................................................................................................... 52
Safety.................................................................................................................................................... 52
General tasks before MIG/MAG welding .............................................................................................. 52
Overview ............................................................................................................................................... 52
MIG/MAG standard synergic welding ........................................................................................................ 53
General ................................................................................................................................................. 53
MIG/MAG standard synergic welding ................................................................................................... 53
Corrections during welding ................................................................................................................... 54
MIG/MAG standard manual welding .......................................................................................................... 55
General ................................................................................................................................................. 55
Available parameters ............................................................................................................................ 55
MIG/MAG standard manual welding ..................................................................................................... 55
Corrections during welding ................................................................................................................... 56
MMA welding ............................................................................................................................................. 57
Safety.................................................................................................................................................... 57
Preparations.......................................................................................................................................... 57
MMA welding ........................................................................................................................................ 57
Corrections during welding ................................................................................................................... 58
HotStart function ................................................................................................................................... 58
Anti-stick function.................................................................................................................................. 58
Saving and retrieving operating points....................................................................................................... 60
General ................................................................................................................................................. 60
Saving operating points ........................................................................................................................ 60
Retrieving operating points ................................................................................................................... 60
Deleting operating points ...................................................................................................................... 60
Retrieving operating points on the Up/Down welding torch .................................................................. 60
Setup settings 63
Setup menu................................................................................................................................................ 65
General remarks ................................................................................................................................... 65