Use the handle to ensure the power connections are tight before every use.
In the case of power cables with a bayonet connector, rotate the power cable around the
longitudinal axis by at least 180° and pretension.
Do not wrap cables or leads around the body or parts of the body.
The electrode (rod electrode, tungsten electrode, welding wire, etc.) must
-
never be immersed in liquid for cooling
-
Never touch the electrode when the power source is switched on.
Double the open circuit voltage of a power source can occur between the welding elec-
trodes of two power sources. Touching the potentials of both electrodes at the same time
may be fatal under certain circumstances.
Arrange for the mains cable to be checked regularly by a qualified electrician to ensure
the ground conductor is functioning properly.
Protection class I devices require a mains supply with ground conductor and a connector
system with ground conductor contact for proper operation.
Operation of the device on a mains supply without ground conductor and on a socket
without ground conductor contact is only permitted if all national regulations for protective
separation are observed.
Otherwise, this is considered gross negligence. The manufacturer shall not be held liable
for any damage arising from such usage.
If necessary, provide adequate earthing for the workpiece.
Switch off unused devices.
Wear a safety harness if working at height.
Before working on the device, switch it off and pull out the mains plug.
Attach a clearly legible and easy-to-understand warning sign to the device to prevent
anyone from plugging the mains plug back in and switching it on again.
After opening the device:
-
Discharge all live components
-
Ensure that all components in the device are de-energised.
If work on live parts is required, appoint a second person to switch off the main switch at
the right moment.
Meandering weld-
ing currents
If the following instructions are ignored, meandering welding currents can develop with
the following consequences:
-
Fire hazard
-
Overheating of parts connected to the workpiece
-
Irreparable damage to ground conductors
-
Damage to device and other electrical equipment
Ensure that the workpiece is held securely by the workpiece clamp.
Attach the workpiece clamp as close as possible to the area that is to be welded.
Position the device with sufficient insulation against electrically conductive environments,
e.g. Insulation against conductive floor or insulation to conductive racks.
If distribution boards, twin-head mounts, etc., are being used, note the following: The
electrode of the welding torch / electrode holder that is not used is also live. Make sure
that the welding torch / electrode holder that is not used is kept sufficiently insulated.
11
EN
Summary of Contents for TPS/i Push
Page 2: ......
Page 20: ...20...
Page 21: ...System configurations 21...
Page 22: ...22...
Page 29: ...System components 29...
Page 30: ...30...
Page 43: ...Controls connections and mechan ical components 43...
Page 44: ...44...
Page 58: ...58...
Page 59: ...Installation conventional robot 59...
Page 60: ...60...
Page 66: ...3 3 Nm 2 43 lb ft 2 6 Nm 4 43 lb ft 3 66...
Page 74: ...2 74...
Page 79: ...WF 15i 30i R 2 WF 25i R 2 WF 25i 30i R L 1 WF 30i R L 2 WF 25i R L 2 79 EN...
Page 83: ...For steel inner liners 5 6 For plastic inner liners 5 6 83 EN...
Page 86: ...86...
Page 87: ...Installation PAP 87...
Page 88: ...88...
Page 91: ...Fitting the wire feed unit Fitting the WF 15i 25i 30i R PAP 1 2 3 4 91 EN...
Page 94: ...3 3 Nm 2 43 lb ft 2 3 Nm 2 21 lb ft 3 94...
Page 105: ...Connecting the interconnecting hosepack 105 EN...
Page 107: ...3 4 107 EN...
Page 108: ...108...
Page 109: ...Start up 109...
Page 110: ...110...
Page 114: ...3 8 6 7 9 3 1 2 2 5 4 4 3 4 5 5 6 1 2 3 4 114...
Page 119: ...Troubleshooting maintenance and disposal 119...
Page 120: ...120...
Page 129: ...5 6 7 8 9 10 129 EN...
Page 130: ...11 Removing the CrashBox PAP from the robot with mounting key 1 2 3 4 130...
Page 131: ...5 6 7 8 1 9 10 131 EN...
Page 134: ...134...
Page 135: ...Technical data 135...
Page 136: ...136...
Page 151: ...151 EN...