Odourless and colourless shielding gas may escape unnoticed if an adapter is used for
the shielding gas connection. Prior to assembly, seal the device-side thread of the
adapter for the shielding gas connection using suitable Teflon tape.
Requirement for
the shielding gas
Especially with ring lines, contaminated shielding gas can cause damage to equipment
and reduce welding quality.
Meet the following requirements regarding shielding gas quality:
-
Solid particle size < 40 µm
-
Pressure condensation point < -20 °C
-
Max. oil content < 25 mg/m³
Use filters if necessary.
Danger from
shielding gas cyl-
inders
Shielding gas cylinders contain gas under pressure and can explode if damaged. As the
shielding gas cylinders are part of the welding equipment, they must be handled with the
greatest of care.
Protect shielding gas cylinders containing compressed gas from excessive heat, mech-
anical impact, slag, naked flames, sparks and arcs.
Mount the shielding gas cylinders vertically and secure according to instructions to pre-
vent them falling over.
Keep the shielding gas cylinders well away from any welding or other electrical circuits.
Never hang a welding torch on a shielding gas cylinder.
Never touch a shielding gas cylinder with an electrode.
Risk of explosion - never attempt to weld a pressurised shielding gas cylinder.
Only use shielding gas cylinders suitable for the application in hand, along with the cor-
rect and appropriate accessories (regulator, hoses and fittings). Only use shielding gas
cylinders and accessories that are in good condition.
Turn your face to one side when opening the valve of a shielding gas cylinder.
Close the shielding gas cylinder valve if no welding is taking place.
If the shielding gas cylinder is not connected, leave the valve cap in place on the cylin-
der.
The manufacturer's instructions must be observed as well as applicable national and
international regulations for shielding gas cylinders and accessories.
Danger from
escaping shield-
ing gas
Risk of suffocation from the uncontrolled escape of shielding gas
Shielding gas is colourless and odourless and, in the event of a leak, can displace the
oxygen in the ambient air.
-
Ensure an adequate supply of fresh air with a ventilation rate of at least 20 m³/hour.
-
Observe safety and maintenance instructions on the shielding gas cylinder or the
main gas supply.
-
Close the shielding gas cylinder valve or main gas supply if no welding is taking
place.
-
Check the shielding gas cylinder or main gas supply for uncontrolled gas leakage
before every start-up.
14
Summary of Contents for TPS/i Push
Page 2: ......
Page 20: ...20...
Page 21: ...System configurations 21...
Page 22: ...22...
Page 29: ...System components 29...
Page 30: ...30...
Page 43: ...Controls connections and mechan ical components 43...
Page 44: ...44...
Page 58: ...58...
Page 59: ...Installation conventional robot 59...
Page 60: ...60...
Page 66: ...3 3 Nm 2 43 lb ft 2 6 Nm 4 43 lb ft 3 66...
Page 74: ...2 74...
Page 79: ...WF 15i 30i R 2 WF 25i R 2 WF 25i 30i R L 1 WF 30i R L 2 WF 25i R L 2 79 EN...
Page 83: ...For steel inner liners 5 6 For plastic inner liners 5 6 83 EN...
Page 86: ...86...
Page 87: ...Installation PAP 87...
Page 88: ...88...
Page 91: ...Fitting the wire feed unit Fitting the WF 15i 25i 30i R PAP 1 2 3 4 91 EN...
Page 94: ...3 3 Nm 2 43 lb ft 2 3 Nm 2 21 lb ft 3 94...
Page 105: ...Connecting the interconnecting hosepack 105 EN...
Page 107: ...3 4 107 EN...
Page 108: ...108...
Page 109: ...Start up 109...
Page 110: ...110...
Page 114: ...3 8 6 7 9 3 1 2 2 5 4 4 3 4 5 5 6 1 2 3 4 114...
Page 119: ...Troubleshooting maintenance and disposal 119...
Page 120: ...120...
Page 129: ...5 6 7 8 9 10 129 EN...
Page 130: ...11 Removing the CrashBox PAP from the robot with mounting key 1 2 3 4 130...
Page 131: ...5 6 7 8 1 9 10 131 EN...
Page 134: ...134...
Page 135: ...Technical data 135...
Page 136: ...136...
Page 151: ...151 EN...