Fitting the welding system to a PAP robot
Safety
WARNING!
Work that is carried out incorrectly can cause serious injury or damage.
▶
The following activities may only be carried out by trained and qualified personnel.
▶
The Operating Instructions for system components, particularly the chapter entitled
"Safety rules", must be observed.
WARNING!
An electric shock can be fatal.
Before starting the work described below:
▶
Turn the power source mains switch to the "O" position
▶
Disconnect the power source from the mains
▶
Ensure that the power source remains disconnected from the mains until all work
has been completed.
WARNING!
Risk of serious injury and damage from articles being dropped.
For all of the screw connections referred to below:
▶
Check after fitting to ensure they are tight
▶
Check following an unusual operating situation (e.g. crash) to ensure they are tight
▶
Check regularly to ensure they are tight
Fitting the TPS/i
welding system
to a PAP robot
Individual components must be fitted to the robot in the following order:
1.
Wire-feed unit - the wirefeeder holder and the side arm holder must be fitted first
2.
CrashBox /i
3.
Torch hosepack
4.
Robot welding torch
5.
Interconnecting hosepack
Maximum axis
rotation
(4)
(5)
(6)
+90°
-200°
+200°
-90°
-175°
+175°
89
EN
Summary of Contents for TPS/i Push
Page 2: ......
Page 20: ...20...
Page 21: ...System configurations 21...
Page 22: ...22...
Page 29: ...System components 29...
Page 30: ...30...
Page 43: ...Controls connections and mechan ical components 43...
Page 44: ...44...
Page 58: ...58...
Page 59: ...Installation conventional robot 59...
Page 60: ...60...
Page 66: ...3 3 Nm 2 43 lb ft 2 6 Nm 4 43 lb ft 3 66...
Page 74: ...2 74...
Page 79: ...WF 15i 30i R 2 WF 25i R 2 WF 25i 30i R L 1 WF 30i R L 2 WF 25i R L 2 79 EN...
Page 83: ...For steel inner liners 5 6 For plastic inner liners 5 6 83 EN...
Page 86: ...86...
Page 87: ...Installation PAP 87...
Page 88: ...88...
Page 91: ...Fitting the wire feed unit Fitting the WF 15i 25i 30i R PAP 1 2 3 4 91 EN...
Page 94: ...3 3 Nm 2 43 lb ft 2 3 Nm 2 21 lb ft 3 94...
Page 105: ...Connecting the interconnecting hosepack 105 EN...
Page 107: ...3 4 107 EN...
Page 108: ...108...
Page 109: ...Start up 109...
Page 110: ...110...
Page 114: ...3 8 6 7 9 3 1 2 2 5 4 4 3 4 5 5 6 1 2 3 4 114...
Page 119: ...Troubleshooting maintenance and disposal 119...
Page 120: ...120...
Page 129: ...5 6 7 8 9 10 129 EN...
Page 130: ...11 Removing the CrashBox PAP from the robot with mounting key 1 2 3 4 130...
Page 131: ...5 6 7 8 1 9 10 131 EN...
Page 134: ...134...
Page 135: ...Technical data 135...
Page 136: ...136...
Page 151: ...151 EN...