Flow vision FC 01- CA User Manual Download

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TABLE OF CONTENTS

01- CA

| Flow Meter

Table of Contents

1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1 Measuring procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1.1 Calorimetric measuring procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1.2 Physical principles of gas measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1.3 Standard and operating volume flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1.4 Measurements in compressed-air systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.1.4.1 Consumption measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.1.4.2 Leakage measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.2 System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2.1 User interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

2.1 Installation of calorimetric monitoring heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.1.1 Selection of material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.1.2 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.1.2.1 Thread-mounted monitoring head CST-11 . . . . . . . . . . . . . . . . . . . . . . . . 13

2.1.2.2 Insertion head CSP for sensor adapter TP or ball valve BV . . . . . . . . . 14

2.1.2.2.1 Sensor adapter TP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1.2.2.2 Ball valve BV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1.2.3 Push-in monitoring head CSF-11 AM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.1.3 Mounting instructions for monitoring head CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.1.3.1 Depth of immersion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.1.4 Mounting instructions for monitoring head CSP with sensor adapter TP or ball valve BV 18

2.1.5 Mounting instructions for push-on monitoring head CSF. . . . . . . . . . . . . . . . . . . . . 18

2.1.5.1 Standard velocity profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.1.6 Point of installation and steadying zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.1.7 Condensate deposits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.1.8 Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.2 Installation of electronic control unit FC01-CA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.2.1 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.2.1.1 Rail-mounted version FC01-CA-U1... (fig. 15). . . . . . . . . . . . . . . . . . . . . 23

2.2.1.2 Surface mounted version FC01-CA-FH-U1... (fig. 16). . . . . . . . . . . . . . . . 24

2.2.1.3 Front panel mounted housing FC01-CA-ST-U1... (fig. 17) . . . . . . . . . . . . 25

2.2.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2.2.2.1 Circuit diagram FC01-CA (relay outputs) . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.2.2.2 Circuit diagram FC01-CA (transistor outputs (NPN)) . . . . . . . . . . . . . . . . 30

2.2.2.3 Electrical connection - frequency output (version FC01-CA-U1T4) . . . . 31

Summary of Contents for FC 01- CA

Page 1: ...Flow Meter FC 01 CA USER MANUAL M_FC01 CA_1121_e ...

Page 2: ...use of this equipment could result in serious damage both to the equipment itself and to the installation FlowVision is unable to accept responsibility for customer or third party liability warranty claims or damage caused by incorrect installation or improper handling resulting form non observance of these instructions The instructions cover software version 2 87 ...

Page 3: ...15 2 1 2 3 Push in monitoring head CSF 11 AM1 16 2 1 3 Mounting instructions for monitoring head CST 17 2 1 3 1 Depth of immersion 17 2 1 4 Mounting instructions for monitoring head CSP with sensor adapter TP or ball valve BV 18 2 1 5 Mounting instructions for push on monitoring head CSF 18 2 1 5 1 Standard velocity profiles 20 2 1 6 Point of installation and steadying zones 21 2 1 7 Condensate de...

Page 4: ...ES 42 5 6 Flow rate unit menu option FLOW UNIT 43 5 7 Medium temperature unit menu option TEMP UNIT 43 5 8 Display menu option DISPLAY SELECT 44 5 9 Bargraph menu option BARGRAPH 45 5 10 Frequency output menu option FREQUENCY OUTPUT 46 5 11 Analogue output flow rate menu option ANA OUT FLOW 47 5 12 Analogue output medium temperature menu option ANA OUT TEMP 47 5 13 Quitting the configuration menu ...

Page 5: ... V2 10 V FS 63 9 3 3 Current output C1 20 mA FS 63 9 4 Signal outputs 64 9 4 1 Relay outputs R2 SPDT 64 9 4 2 Transistor outputs DC 65 9 5 Metrological data 66 9 5 1 Flow rate measurement 66 9 5 1 1 Monitoring head CSP with sensor adapter type TP 66 9 5 1 2 Monitoring heads CST and CSF 67 9 5 2 Temperature measurement 68 9 5 3 Electronic control unit FC01 CA 68 9 6 Maintenance 68 9 7 Sensor interf...

Page 6: ...ngs supplies a medium flowing past that body with energy in the form of heat The amount energy supplied is a function of temperature difference ϑ and mass flow Flow Meter FC01 CA operates on the CTD Constant Temperature Difference method The temperature difference ϑ between the two sensors is kept constant and the mass flow is determined by measuring the calorific power Fig 1 is a schematic diagra...

Page 7: ...s the volume the gas has adopted during the measurement procedure 1 1 3 Standard and operating volume flow Standard volume flow The calorimetric measuring procedure measures the existing standard volume flow or mass flow without requiring additional pressure and or temperature measurements Like velocity changes pressure fluctuations cause fluctuations in standard volume flow which are indicated as...

Page 8: ...sed air and other gases Its elec tronic control unit comprises two freely scalable linearised analogue outputs i e one for tempera ture the other for mass flow standard flow or operating volume flow A pulse output and totalizer for consumption measurements are other added features It also provides limit value monitoring of flow and temperature ensuring reliable operation of the load 1 1 4 2 Leakag...

Page 9: ...gnal processing and monitoring 1 Input voltage 2 1 User interface 1 2 2 User interface 2 3 Keyboard Display 4 Sensor interface 5 Controller system User interface 2 Power supply DC DC Keyboard and Display Microcontroller system User interface 1 1 2 1 2 2 4 5 3 DC 19 32 V relay outputs 2 limit values transistor outputs 2 limit values 1 error indication 1 busy signal or frequency output software sele...

Page 10: ...in menu CONFIGURATION either individually or in pairs to the physical quantities of temperature or flow The switch on and off values can be set as desired in menu PARAMETERS yet within the measuring range for each contact Please see para 9 4 1 for electrical connection 2 Transistor outputs 2 setpoints 2 status outputs or 2 setpoints 1 status output 1 frequency output Four channel physical isolatio...

Page 11: ...side Noise emission on the connection cable is limited by circuit design and filter A PTC resistor provides protection from overcurrent The element automatically resets upon removal of the disturbance or after disconnection of the supply voltage of the FC01 CA for approx 1 s e g remove terminal XV Please see para 9 2 1 for technical characteristics ...

Page 12: ...to time be exchanged with cleansing agents Its chemical resistance also depends on temperature flow rate and concentration of the medium Stainless steels owe their resistance to rust mainly to their alloy combination with chromium the formation of chromic oxide on the steel surface resulting in a passive state Contamination deposits on the surface or foreign rust may however neutralize the passivi...

Page 13: ...Medium gases Styles G1 2A Materials of the area exposed to medium stainless steel 1 4571 AISI 316 Ti standard nickel based alloy Hastelloy C4 2 4610 If installed in fittings or T pieces with appropriate internal thread the max length of the connection piece should be 36 mm from the inner pipe wall M S G1 2A 14 B 36 øA SW27 G1 2A øA B 18 10 round plug fig 3 ...

Page 14: ...on Style insertion type for sensor adapter TP and ball valve Installation sensor adapter TP fig 5 ball valve BV fig 6 Material of the area exposed to medium stainless steel 1 4571 AISI 316 Ti electropolished O ring viton ø20 ø18 18 2 14 64 8 ø24 retention slot O ring monitoring head CSP 11 O ring retention pin union nut sensor adapter TP fig 4 ...

Page 15: ... 3 60 3 retention pin GM BH GM BH fig 5 2 1 2 2 1 Sensor adapter TP The sensor adapter TP is available in 6 pipe diameters from 1 2 to 2 Material of the area exposed to medium brass or stainless steel 1 4571 AISI 316 Ti 2 1 2 2 2 Ball valve BV The ball valve is available in 4 nominal diameters from 1 to 2 The ball valve ensures the sensors are fully immersed in the medium The monitoring head may a...

Page 16: ...F 11 AM1 Application general industry and installation recommended for inner pipe dia 60 mm Style push in monitoring head Material of the area exposed to medium stainless steel 1 4571 AISI 316 Ti fig 7 181 ø18 7 204 5 CSF L43 SW20 circular connector All dimensions in mm ...

Page 17: ...w M S M S Horizontal pipelines The two sensors M must be Monitoring head should be mounted on the underside side by side across the direction of flow fig 10 fig 9 2 1 3 1 Depth of immersion For inside pipe diameters up to 56 mm shaft end should be in line with the inner pipe wall Preferably the shaft surface of the monitoring head should project approx 1 2 mm towards the pipe centre For inside pip...

Page 18: ...adapter and tighten the union nut observe correct retention see fig 4 The retention pin ensures correct alignment of the monitoring head after the union nut has been tightened Correct immersion depth of the monitoring head is ensured by the stop provided Sealing of the monitoring head in the sensor adapter is ensured by means of the O ring see fig 4 2 1 5 Mounting instructions for push in monitori...

Page 19: ...ng torque 10 Nm Put chain catch 2 into link and fasten with the tight chain Caution Check locking system with regard to strength The locking chain must be mounted as tightly as possible Locking set 01 1 chain 4 x 32 DIN 5685 approx 1 m 2 catch for chain NG 5 3 clip with screws and nuts DN15 to DIN 11850 tightening torque 10 Nm 3 2 1 fig 12 ...

Page 20: ... section 1 r 1 4 1 2 1 0 8 0 6 0 4 0 2 1 0 75 0 5 0 25 0 0 25 0 5 0 75 1 0 v r 1 03 1 02 1 01 1 0 99 0 98 v 0 77 0 76 0 75 0 74 0 73 0 72 Velocity range at X 1 8 dia r pipe radius v velocity fig 8 In pipes with inside pipe diameter more than 56 mm max accuracy is achieved with an insertion depth of x 1 8 inside pipe diameter see fig 7 ...

Page 21: ... disturbed For much disturbed velocity profiles above all for a superimposed swirl flow there should be a distance of 20 to 50 pipe diameters D before the monitoring head in order to eliminate high devia tions in the values measured It is generally recommended to observe the following distances distance before the monitoring head 15 20 x D distance after the monitoring head 5 x D D 5 x D D pipe di...

Page 22: ... at high air humidities and will cause significant measuring errors In most cases such deposits will dry up within a few minutes Deposits of oil however will not dry up and should be removed at regular intervals 2 1 8 Electrical connection R HEIZ R Tdiff 2 7 7 1 3 3 6 4 4 5 5 5 10 8 8 9 1 1 3 6 6 4 2 2 7 8 R HEIZ R Tref cable Kabel Unio n LifYCY 4 x 2 x 0 2 mm 2 or equivalent cable green green yel...

Page 23: ...cal installation 2 2 1 1 Rail mounted version FC01 CA U1 fig 15 The electronic housing is mounted on a symmetric rail to EN 50022 For thermal reasons the modules should be spaced by at least 10 mm Removal is by releasing the spring catch 100 75 56 60 spring catch FC01 CA Flow Controller M GM BH fig 15 ...

Page 24: ...on FC01 CA FH U1 fig 16 Remove the cover of the housing Install the housing in place using the 4 screws M4 see fig 16 Replace the cover and tighten the retaining screws ø5 to ø8 M16 M FC01 CA FH Flow Controller 103 140 71 M16 140 125 ø4 5 mounting holes GM BH fig 16 ...

Page 25: ...1 CA Flow Meter 2 2 1 3 Front panel mounted housing FC01 CA ST U1 fig 17 Insert housing into front of mounting hole and fix with 4 screws see fig 17 from the rear mounting hole DIN 43700 144 96 M 4 82 92 140 GMB H fig 17 ...

Page 26: ...commended Pin No Signal name Function 1 SGND general reference ground shield ground 2 UV positive pole of supply voltage 3 UV negative pole of supply voltage XTF Keyboard release Connection by 3 pole connector factory wired Jumper 2 3 inserted keyboard blocked XV power supply XSK calorimetric monitoring head XTF keyboard release 1 2 3 1 2 3 4 XV XSK XTF XAS XAO XAH 1 2 3 4 5 6 7 8 9 10 1 2 3 8 7 6...

Page 27: ...ound for analogue output 2 ungrounded 6 ANAO2 analogue output 2 temperature 7 ANA2GND reference potential for analogue output 2 8 nc none Apply shield on one side only XAH Limit switch signal outputs relay outputs single pole double throw Connection by 8 pole connector max 1 5 mm2 LiYCY 3 x 0 38 mm2 cable recommended for each signal output Pin No Signal name Function 1 SGNDL1 shield ground 1 2 LIM...

Page 28: ...PULSE E availability signal or frequency output emitter terminal 4 BUSY PULSE C availability signal or frequency output collector terminal 5 LIM2 E limit value 2 emitter terminal 6 LIM2 C limit value 2 collector terminal 7 LIM1 E limit value 1 emitter terminal 8 LIM1 C limit value 1 collector terminal XSK Connection of calorimetric monitoring heads type CS_ x Pre sized connecting cable Do Ka type ...

Page 29: ...w n whit e blue red black grey pink yellow green brow n blue recommended 3x0 75 m m 2 LifYCY 4x 2x0 2 mm 2 power supply calorimetric monitoring head FC01 CA M Flow Controller 1 2 3 1 2 3 4 XV XSK XTF XAS XAO XAH 1 2 3 4 5 6 7 8 9 10 1 2 3 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 24 V 0 V SGNDA2 ANAO2 ANA2GND ANAO1 ANA1GND SGNDA1 R HEIZ LO R HEIZ H I R Tref HI R Tref LO AGND IS SGND R Tdiff ...

Page 30: ... brow n blue yellow green brow n white black grey pink blue red recommended 3x0 75 m m 2 LifYCY 4x 2x0 2 mm 2 power supply calorimetric monitoring head M FC01 CA Flow Controller E C E C ERROR ERROR BUSY PULSE BUSY PULSE LIM2 LIM2 LIM1 LIM1 1 2 3 1 2 3 4 XV XSK XTF XAS XAO XAH 1 2 3 4 5 6 7 8 9 10 1 2 3 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 24 V 0 V SGNDA2 ANAO2 ANA2GND ANAO1 ANA1GND SGND...

Page 31: ...tputs Signal ground shall be connected to pin 3 BUSY E and the driving load to pin 4 BUSY C The pulse length is 50 ms 1 continuously Select cable size 1 5 mm2 to make the connections The shield cables can be connected to connector XAS pin 3 Electronic signal processing fig 21 If the frequency output of the FC01 CA is connected to an electronic counter computer or PLC the load current should not ex...

Page 32: ... network care should be taken when processing the max frequency of 10 Hz to ensure the energy stored in the operating coil has dis sipated by the time the counter output is switched on again The time to do this should be below 40 ms making due consideration to switching times and pulse variations Typical circuit example 2 XAS XAO XAH 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 i C U V 36 V ind...

Page 33: ...y through menus in which he may enter or select the required functions All functions are distributed on the three following menu levels See Appendix 2 listing all functions available Keypads M MODE UP and DOWN Setting and configuration is by means of three front keypads M MODE UP and DOWN It is also required for setting the unit to simultaneously press UP and DOWN Caution The FC01 CA can only be s...

Page 34: ...e pressed the value indicated will be increased and reduced respectively by one numeral skip The longer UP or DOWN are pressed the faster the increase or reduction Transfer of entries Pressing M MODE transfers the set value or the selected menu option to a volatile memory A permanent transfer of settings and values is only effected when quitting the menu after a plausibility check of all entries A...

Page 35: ...hout affecting the measuring and monitoring function Menu option values PEAK VALUE MIN PEAK VALUE MAX LAST ERROR TOTALIZER may be deleted simultaneously operating the UP and DOWN switches without affecting the measuring operations Over limits of the measuring range Theoretically established measuring values will be used when the measuring range of calorimetric monitoring heads is exceeded 0 68 m s...

Page 36: ...n The analogue bar has different meanings depending on its configuration see para 5 9 menu option bargraph The limit switches are identified according to their physical assignment i e by F for flow rate and T for medium temperature at the first or last place of the second line on the display If F and T are shown reversed the limit switch is in the switch on condition Limit switches lying within th...

Page 37: ...tch on condition 5 0 m s 13 5 C T F F T F T F T F 1332 4 m3 h 370 1 l s 22206 9 l min F T F 37004567 9 l 3704 6 m3 5 0 m s 13 5 C 5 0 m s 13 5 C 5 0 m s 13 5 C 5 0 m s 13 5 C 5 0 m s 13 5 C T F 37044 9 m3 5 0 m s 13 5 C Bargraph indication Flow volume indication Totalizer flow rate temperature T T F P P Flow volume indication Flow volume indication Totalizer Totalizer fig 24 ...

Page 38: ...flow rate MIN VALUE medium temperature MAX VALUE medium temperature fig 25 4 2 1 3 Low flow suppression menu option ZERO SUPP The setting range for the low flow suppression option is between 1 and 10 of the measuring range final value This means that flow volumes measured below that limit value are set at zero Selecting zero setting causes the current flow to be set at zero MIN FLOW xx 4 2 1 4 Las...

Page 39: ...alues delete minimum values delete errors stored T F F 12 5 m s 13 5 C HEATING UP T F F power on 12 5 m s 13 5 C LAST ERROR 20 HEATING UP PARAMETERS PEAK VALUE MIN 10 8 m s 19 5 C M M CONFIGURATION 12 5 m s 13 5 C M PARAMETERS 12 5 m s 13 5 C ZERO SUPP 12 5 m s 13 5 C M M PEAK VALUE MAX 14 8 m s 105 C HEATING UP LAST ERROR M submenu zero suppression M ...

Page 40: ...ing head Note q Monitoring head S No xxx is only available where a custom designed option has been ordered and integrated Caution Menu option SENSOR SELECT may influence data in the parameter selection menu see para 5 13 Quitting the configuration menu This menu option also allows to enter the C and T values ensuring the exchangeability of the monitoring heads Pipe diameter assignment as required ...

Page 41: ...Setting range 0 10 250 bar 1 47 3675 PSI absolute pressure Caution It is imperative to consider the approved pressure resistance of the sensors and adapters used 5 3 Volume flow measuring mode menu option OPERAT MODE Volume flow can be indicated either as STANDARD FLOW Standard volume flow equals operating volume flow at 1 013 mbar 14 89 PSI and 0 C or as OPERATING FLOW Operating volume flow is ca...

Page 42: ...or carbon dioxide CO2 and argon Ar characteristic curves determined in our lab have been stored which have been released for the adapters TP 01 TP 04 only This menu option allows the addition of other gases as required by customer 5 5 Limit switch combinations menu option LIMIT SWITCHES The FC01 CA comprises two limit switches LS1 and LS2 which are assigned to the physical quantity quantities to b...

Page 43: ...yed when BLANK no unit is selected When the flow rate unit is changed all configuration and parameter data relating flow rate will automatically be converted 5 7 Medium temperature unit menu option TEMP UNIT This submenu is used to select the medium temperature unit 1st line top right Options are GRAD CELSIUS C GRAD FAHRENHEIT F KELVIN K All other entries relating to the medium temperature limit v...

Page 44: ...3 SECOND F3 s POUND lb FEET3 MINUTE F3 min KILOGRAM SECOND kg s KILOGRAM MINUTE kg min KILOGRAM HOUR kg h POUND SECOND lb s POUND MINUTE lb min POUND HOUR lb h Where totalizer function has been selected the totalizer will start at zero counting in the unit selected litre m3 or gallons When the display changes from m3 to litre or gallons or from litre or gallons to m3 the value already counted will...

Page 45: ...e resolution The bargraph also comprises the representation of the limit switch es as far as they can be indicated in the bar range selected The representation of the limit switches in the bargraph depends on the switch on value of the limit switch For representation details see para 4 2 1 Operating data Example Limit switch assignment LS1 F and LS2 T Switch on value LS2 23 C Switch off value LS2 ...

Page 46: ...l error 60 on the display This error is included in priority group III If a combination of priority III errors occurs simultaneously they are indicated or stored in the error memory observing the following sequence Error No 20 30 60 40 41 Behaviour of the frequency output when the measurement is stopped When the measurement is stopped as caused by priority II error and calling the configuration or...

Page 47: ...0 2 10 V ZERO initial value 0 20 corresponds to a medium temperature of C F K FS final value 100 corresponds to a medium temperature of C F K When entering the initial or final value the user should observe a reasonable resolution 5 13 Quitting the configuration menu Upon configuration of the analogue outputs the menu may be quitted or re set to the start SENSOR SELECT To quit the configuration me...

Page 48: ...Selection Medium Selection and limit Switch Assignment the option PARAMETERS in the main menu will be flashing In this event it is imperative to branch into parameter selection menu to set the data in conformance with the desired application Example Changing the limit switch assignment from LS1 F LS2 T to LS1 F LS2 F Effects on parameter data LS2 ON 0 00 LS2 OFF end of measuring range depending on...

Page 49: ...u operating mode submenu pressure range submenu sensor select CONFIG OK PUSH M END OF CONFIG M yes or no CONFIGURATION ANA OUT TEMP CONFIGURATION CONFIGURATION SENSOR SELECT M PARAMETERS See A B C D E F G H CONFIGURATION ANA OUT FLOW CONFIGURATION DISPLAY SELECT CONFIGURATION TEMP UNIT CONFIGURATION FLOW UNIT CONFIGURATION OPERAT MODE CONFIGURATION PRESS RANGE or M or CONFIGURATION GAS SELECT CONF...

Page 50: ...SENSOR CODE T xxx BV SIZE SELECT DN25 1 in BV SIZE SELECT DN32 1 1 4 in BV SIZE SELECT DN40 1 1 2 in BV SIZE SELECT DN50 2 in TYPE SELECT TP05 1 1 2 in TYPE SELECT TP06 2 in Conf M TYPE SELECT TP01 1 2 in TYPE SELECT TP02 3 4 in TYPE SELECT TP03 1 in TYPE SELECT TP04 1 1 4 in M M xxx xx bar xxxx x PSI Conf M M M M M M M M M M SENSOR SELECT TYPE S No xxx M SENSOR CODE T xxx M SENSOR CODE C xxx M su...

Page 51: ...S1 T LS2 T LIMIT SWITCHES LS1 F LS2 F TEMP UNI T CELSIUS C TEMP UNI T FAHRTENHEIT F TEMP UNI T KELVIN K OPERAT SELECT STANDARD FLOW OPERAT SELECT OPERATING FLOW 1 01 bar 14 7 PSI 0 0 C 32 0 F Conf M Conf FLOW UNI T BLANK no unit FLOW UNI T FEET SEC FPS FLOW UNI T METRE SEC m s FLOW UNI T PERCENT Conf M C G D E F or M Conf or M Conf or M Conf or Conf M or M Conf or M Conf or M Conf or M Conf or M o...

Page 52: ...ILOGRAM SECOND DISPL AY SELECT FEET 3 SECOND DISPL AY SELECT METRE 3 HOUR DISPL AY SELECT LITRE MINUTE DISPL AY SELECT BARGRAPH H J DISPL AY SELECT KILOGRAM HOUR DISPLAY SELECT KILOGRAM MINUTE Conf DISPLAY SELECT FEET 3 MINUTE DISPL AY SELECT LITRE SECOND M BARGRAPH ZERO 10 0 M BARGRAPH FS 20 0 m s Conf M or Conf or or or or or M M M M M DISPL AY SELECT POUNDS HOUR or or ANA OUT TEMP OFFSET FS M M...

Page 53: ... value menu option LS1 ON Limit switch 1 switch off value menu option LS1 OFF Depending on the configuration see configuration menu limit value 1 may be set either for flow rate or medium temperature The limit value may be set over the entire measuring range and is always related to the display value Limit switch up date is by measuring rate independent of the set measuring time The hysteresis is ...

Page 54: ...flow rate and a flow volume time unit selected in menu DISPLAY SELECT and when setting the switch on and switch off value the pertinent flow volumes will also be indicated 6 3 Limit switch 2 switch on value menu option LS2 ON Limit switch 2 switch off value menu option LS2 OFF See limit switch 1 6 4 Scaling factor menu option FLOWSCALE The scaling factor influences flow rate indication The factor ...

Page 55: ...LS1 OUT OF RANGE switch on and or switch off value for limit switch 1 outside measuring range ERROR LS2 OUT OF RANGE switch on and or switch off value for limit switch 2 outside measuring range ERROR LS1 ON OFF switch on value for limit switch 1 equals switch off value for limit switch 1 ERROR LS2 ON OFF switch on value for limit switch 2 equals switch off value for limit switch 2 The menu can onl...

Page 56: ... or no PARAMETERS OK PUSH M no return to main menu yes or or PARAMETERS FLOWSCALE 1 12 PARAMETERS LS2 OFF 68 5 C PARAMETERS LS2 ON 73 0 C PARAMETERS PARAMETERS MEAS TIME 3 sec ERROR PARAMET Paramet plausible PARAMETERS LS1 ON 1 24 m s PARAMETERS LS1 OFF 1 50 m s LAST ERROR M M M M M M M M M ...

Page 57: ... value current flow is superimposed by convection flow around the heated monitoring head sensor Convection flow is very difficult to theoretically detect for all measuring systems monitoring head and FC01 CA it is determined by installation and current pressure and temperature etc Selecting 0 will therefore always result in zero adjustment To ensure correct zero adjustment the pipeline should be o...

Page 58: ...ressing any of the switches If even after several trials the switch on test cannot be conducted without error indication the system should be returned to the supplier for rectification indicating the error number Priority I errors cannot be rectified by the user 8 1 2 Priority group II These test functions are continuously carried out during operation The occurrence of errors No 10 and 21 will cau...

Page 59: ... group I Error Cause Rectification No 1 No system parameter available Return to supplier No 2 Incorrect test sum of parameter Return to supplier memory No 3 Incorrect test sum of program Return to supplier memory No 4 Incorrect test sum of data memory Return to supplier No 5 Internal controller error Return to supplier Priority group II Error Cause Rectification No 10 Sensor not connected or cable...

Page 60: ...low No 30 Over limits of flow rate No 60 Assignment of quantity per pulse too low No 40 Controller error oscillator watchdog Admissible EMC levels may have been exceeded No 41 Controller error watchdog timer Admissible EMC levels may have been exceeded Error No 60 can only occur with version FC01 CA U1T4 ...

Page 61: ...in XV shield 1 UV 2 UV 3 9 2 1 1 DC voltage supply Supply voltage UVN DC 24 V Input voltage range UV DC 19 V to DC 32 V ripple incl Admissible ripple max 20 UV Rated current consumption Ivnk 170 mA with zero flow Ivnk 200 mA with max flow end of measuring range Power consumption may be up to 300 mA 10 when analogue output C1 is fitted Inrush current Ip typ 3 A 20 µs Switch off current Ikipp typ 0 ...

Page 62: ... XAO NC 1 analogue output 1 flow rate 2 reference ground 1 3 shield 1 4 shield 2 5 analogue output 2 temperature 6 reference ground 2 7 NC 8 NC not used Analogue output 1 ANA OUT FLOW flow output Analogue output 2 ANA OUT TEMP temperature output Shield ungrounded apply on one side only The output is reverse polarity protected Insulation voltage analogue output analogue output DC 500 V analogue out...

Page 63: ... XAO between all terminals 9 3 2 Voltage output V2 10 V FS Signal voltage range US 0 V 2 V to 10 V 2 FS Max signal ripple dUS 5 FS Min admissible load resistance R l 2 kΩ Max admissible load capacity Cl 1 nF Max admissible load inductance Ll 100 nH Short circuit proof yes XAO between all terminals 9 3 3 Current output C1 20 mA FS Signal current range IS 0 mA 4 mA to 20 mA 2 FS Max signal ripple dI...

Page 64: ...mmon 7 Limit Switch 2 N C 8 Resistive load Max admissible switching capacity 50 W Max admissible switching current 1 A Max admissible continuous current 1 A Max admissible switching voltage 50 V Contact life at 1 A 3 x 105 cycles Inductive load with safety circuit AC voltage Max admissible switching capacity 125 VA Max admissible switching current 1 25 A Max admissible continuous current 1 25 A Ma...

Page 65: ...µA Reverse polarity protection yes Short circuit protection yes Resistive load Max admissible switching capacity 1 5 W Max admissible switching current 150 mA Max admissible switching voltage 36 V Inductive load L 100 mH DC voltage without external safety circuit Max admissible switching capacity 1 5 VA Max admissible switching current 40 mA Max admissible switching voltage 36 V Capacitive load C ...

Page 66: ...ins valid Medium air 9 5 1 1 Monitoring head CSP with sensor adapter type TP Flow measurement ranges Response delay 3 s Accuracy 1 3 MW 0 1 MBE Repeatability 1 MW 0 5 MBE 5 MBE to 100 MBE Temperature drift 0 05 K MBE MBE of final value MW measured value 1 Please enquire for higher accuracy Sensor adapter type Measuring range in Nm3 h Display range in Nm3 h TP01 0 50 70 TP02 0 77 109 TP03 0 120 170...

Page 67: ...r internal pipe diameter 10 0 mm 999 9 mm Velocity range 0 68 Nm s 100 Nm s Accuracy 1 5 MW 0 5 MBE Repeatability 1 MW 0 5 MBE 5 MBE to 100 MBE Temperature drift 0 05 K MBE Inner pipe diameter D in mm Measuring range in Nm3 h Display range in Nm3 h 20 76 113 30 173 254 40 307 452 50 480 706 60 692 1017 70 942 1385 80 1230 1809 90 1557 2290 100 1922 2827 150 4325 6361 200 7690 11309 250 12016 17671...

Page 68: ...uracy is reached 15 min MBE of final value MW measured value MB measuring range 9 6 Maintenance The sensor is maintenance free for fluids that do not adhere to the sensor tips If impurities or particles are present in the fluid and adhere to the sensor tips this can cause incorrect measured values In this case the sensor tips must be cleaned at suitable intervals When cleaning make sure that the s...

Page 69: ...nt Input resistance 1 GΩ Dielectric strength 17 V 30 V DC XSK4 R Tref LO Function terminal for negative RTD pole for medium temperature measurement Input resistance 1 GΩ Dielectric strength 17 V 30 V DC XSK5 AGND Function analogue ground Reference potential of exitation current source for RTD operation XSK6 IS Function output of exitation current source for RTD operation Exitation current 1 mA 1 A...

Page 70: ...A ST 3 Connecting cable for calorimetric monitoring head cable type LifYCY 4 x 2 x 0 2 mm2 Do Ka type 15 10 C 80 C highly flexible paired type 18 60 C 200 C non halogenuous highly flexible paired 4 Calorimetric monitoring heads CST CSP CSF 5 Sensor adapter screw in or welding type TP 6 Ball valve BV 7 Locking set 01 for monitoring head CSF 0Z122Z000204 ...

Page 71: ... Error No 40 Error No 41 Duty Error status LIMIT SWITCH 1 LIMIT SWITCH 2 NO ERROR NOT BUSY and FREQUENCY OUTPUT ANA OUT FLOW ANA OUT TEMP ON OFF OFF OFF OFF OFF OFF OFF X OFF OFF OFF X OFF X X X X MAX MIN MIN MIN MIN MIN MIN MIN X MIN MIN MIN X MIN X X X X X standard performance Y OFF pulse FA frequency output 10 Hz Note The occurence of error No 40 41 will always cause an internal reset Status of...

Page 72: ...VALUE MIN 12 5 m s 13 5 C END OF CONFIG Config plausibel ERROR CONFIG CONFIG OK no FLOW UNIT LIMIT SWITCHES TEMP UNIT DISPLAY SELECT ANA OUT FLOW ANA OUT TEMP OPERAT MODE DELETE totalized quantity yes LS1 ON MEASURING TIME END OF PARAM Param plausibel FLOWSCALE LS2 OFF LS2 ON LS 1 OFF DELETE LAST ERROR ZERO SUPP PARAMETERS ERROR PARAM PARAM OK no yes or or or M LAST ERROR MIN FLOW xx M M PRESS RAN...

Page 73: ... Aktion Auswahlmenüs Blättern vorwärts Blättern rückwärts Auswahl und zurück zu Config Menü Menü aufrufen oder Löschfunktion or M M M M M M M FS ZERO OFFSET FS ZERO OFFSET M M M CODE T xxx M CODE C xxx xx xx bar xxx x PSI xx xx bar meas Temp M M M M DN25 1 in CODE T xxx M CODE C xxx DN32 1 1 4 in DN40 1 1 2 in DN50 2 in M CODE T xxx M TP02 3 4 in TP03 1 in TP04 1 1 4 in TP05 1 1 2 in TP06 2 in TYP...

Page 74: ...Flow Meter FC01 CA 74 ...

Page 75: ...FC01 CA Flow Meter 75 ...

Page 76: ...FlowVision GmbH Im Erlet 6 90518 Altdorf Telefon 0049 9187 92293 0 Telefax 0049 9187 92293 29 info flowvision gmbh de www flowvision gmbh de ...

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