Flo CoRe+ Page 22 Installation Manual Download | Manualshive

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22

6.1.2.

Before Getting Started

Before getting started, follow the steps below:

CAUTION

: Before getting started, cut off the current to prevent an electric shock.

1.

Make sure to remove the security screw used to hold the counterweight during transport when
unpacking the cable management system.

2.

Install a cable management system on a new station OR install a cable management
system on an existing station by following the steps below:

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Summary of Contents for CoRe+

Page 1: ...1 x Pedestal and Cable Management System Installation Guide TM ...

Page 2: ...ations 9 3 3 Installation 12 3 3 1 Cascading Single Station Pedestals 12 3 3 2 Cascading Dual Side by Side Station Pedestals 12 3 3 3 Cascading Back to Back Station Pedestals Charging Stations on Front and Back 13 3 3 4 Cascading Back to Back Station Pedestals Charging Stations on the Sides 13 3 4 Cascading Kit 14 3 4 1 Cascading Kit Mounting Bracket 14 3 4 2 Cascading Kit Breaker Locks 16 4 Insta...

Page 3: ...System and Supports 36 7 Positioning the Cable Clamp 40 8 Poster Panel Installation 42 8 1 Required Material 42 8 2 Positioning the Poster Panel 43 9 Electrical Circuits on Different Configurations 46 9 1 One or Two Devices on Separate Electrical Circuits 46 9 2 Multiple Pedestals Multiple Devices on Separate Electrical Circuits 47 9 3 Multiple Pedestals Multiple Devices Sharing the Same Electrica...

Page 4: ...lation The dual back to back charging station installation The dual side by side charging station installation Refer to the appropriate section of this guide according to your desired type of installation In addition to instructions this guide also includes a list of parts for each type of installation as well as a list of specific tools and equipment required to complete the installation 2 Safety...

Page 5: ...manual screwdriver only DO NOT use an impact driver for the screws at any time otherwise the warranty will be voided 2 4 Site Preparation Considerations prior to Installation Prepare the site and the material to follow the requirements below Split phase 120 240 VAC supply or single phase 120 208 VAC Both lines must have 120 V between ground The voltage supply must be grounded 2 lines and 1 ground ...

Page 6: ...ocal authorities that the location where the pedestal will be installed is free from underground pipelines or electric equipment to avoid inflicting serious injuries 4 Contact a certified contractor a certified electrician or a trained installer to ensure compliance with local building codes regulations security standards and weather conditions 5 This pedestal was designed to meet the requirements...

Page 7: ...t included 3 1 1 Specifications The table below displays the pedestal specifications Product family CoRe MAX Model ACPE000022 Ingress protection rating 3R enclosure type suitable for outdoor use Shipping weight Approximately 25 lbs not including packaging Security standard compliance UL 50E CSA C22 2 No 94 2 Enclosures for Electric Equipment Environmental Considerations Specification information s...

Page 8: ...8 3 1 2 Dimensions The image below shows the dimensions of the pedestal ...

Page 9: ...ased on the environment and layout configuration 3 2 2 1 Dimensions The base s height H depth in the ground D and surface area A must be determined according to the soil type and the freeze thaw specifications of the installation area Use an appropriate electrical conduit with a maximum diameter of 2 5 08 cm to position the electrical cables in the center of the anchor The pedestal base opening ha...

Page 10: ... the Back to Back Stations on the Sides charging station installation see section 3 3 4 The conduit positioning should follow the guidelines below The conduits should be off centered toward the door with the outside of the conduits at a minimum distance of 1 25 32 mm from the center of the anchor pins The 2 conduits must be placed back to back and be centered between the anchor pins which are loca...

Page 11: ...11 Access door side 63 50 mm 2 5 63 50 mm 2 5 69 85 mm 2 75 63 50 mm 2 5 Ø 63 50 mm 2 5 90 00 mm 3 5 25 40 mm 1 D H A ...

Page 12: ...on To have the access door on the back side of the charging station the conduit configuration must be side by side as shown 3 3 2 Cascading Dual Side by Side Station Pedestals Cascading dual side by side station pedestals have the following characteristics When 2 charging station heads are mounted side by side on a pedestal they should always be facing the parking space they are serving When the h...

Page 13: ...rging stations facing one of the parking spaces To have the access door on the same side as a charging station the conduit configuration must be side by side as shown 3 3 4 Cascading Back to Back Station Pedestals Charging Stations on the Sides Cascading dual back to back station pedestals with charging stations on the sides have the following characteristics When the charging station heads are po...

Page 14: ...4 1 Cascading Kit Mounting Bracket The cascading kit comes pre assembled on a mounting bracket 3 4 1 1 Configurations The pedestals with cascading functionality are available in three configurations as per the table below Pedestal Rating Description ACPE001040 40 A One 3 pole terminal block that can accept up to AWG 4 0 90 C copper or aluminum conductor and 2x 40 A breakers ACPE001060 60 A One 3 p...

Page 15: ...um conductors for terminals evaluated for either copper or aluminum wiring 3 4 1 3 Wire Connection The stickers placed on the cascading kit provide connection information The table below shows information for the input wire Wire Range Torque 2 4 0 3 AWG 150 LB IN 17 N M 2 4 AWG 100 LB IN 11 3 N M 2 6 AWG 80 LB IN 9 N M The table below shows information for the breaker outputs Wire Range Torque 14 ...

Page 16: ...d for the 100 A circuit cascading kit configuration part number ACPE01100 Refer to the section above for more information Image Reference Number Breaker Lock Kit Included Material Quantity 1 Breaker lock pivot 2 2 Breaker lock pin 2 3 Breaker lock arm 2 4 18 8 stainless steel pan head Phillips machine screw 6 32 thread 5 8 length max torque 8 LB IN 0 9 NM 8 5 Breaker lock stopper 2 6 Breaker lock ...

Page 17: ...of cable protrude from the conduit 2 Place the cascading kit mounting bracket on the concrete base ensuring that the anchor s threaded rods pass through the 4 holes in the base of the bracket 3 Connect the power supply cables to the bottom of the terminal blocks See the Electrical Circuits on Different Configurations section for more information 4 Connect the ground cables from the circuit to the ...

Page 18: ...round cable from the non isolated ground terminal on the cascading station to the pedestal ground terminal 3 Unscrew and remove the back plate s from the top of the pedestal depending on the number and location of the charging stations to be installed 4 Pass the power supply wires 2 lines and 1 ground connector from each rectangular hole at the top of the pedestal down to the breakers NOTE that if...

Page 19: ...tch iii Fix the breaker lock pivot to the double circuit breaker using the 2 screws provided max torque 8 LB IN 0 9 NM making sure the pin stays between the notch and the breaker iv Place the breaker lock stopper against the upper stopper and fix them on the double circuit breaker using the 2 screws provided max torque 8 LB IN 0 9 NM v Repeat steps 1 4 for the second breaker lock 7 Install each ch...

Page 20: ...de by side charging station installation Depending on the configuration some provided parts might not be used 6 1 Wall Mounted Charging Station Installation The section below contains information and instructions on how to install a cable management system on a wall mounted electric vehicle EV charger installation 6 1 1 Required Material The table below describes the material included with the EV ...

Page 21: ...amp 1 2 Lower wall mount bracket 1 3 Upper wall mount bracket 1 4 Spacing shim 2 5 Self adhesive rubber band 1 6 20 x 2 screw 20 bolt and split lock washer max torque 80 LB IN 9 0 N M 1 each 6 1 1 1 Additional Material or Tools Required Wall attachment hardware diameter screw washers and wall anchors as required ...

Page 22: ...f the current to prevent an electric shock 1 Make sure to remove the security screw used to hold the counterweight during transport when unpacking the cable management system 2 Install a cable management system on a new station OR install a cable management system on an existing station by following the steps below ...

Page 23: ...ted in the Installing a Cable Management System section below 2 Determine where the wall mount column will be placed Leave 12 to 14 30 48 cm to 35 56 cm between the column and the charging station See the product measurements in the section below 3 Determine the required wall attachment hardware wall anchors screws and washers to securely attach the mount brackets to the wall Use diameter screws a...

Page 24: ...24 Measurements for the CoRe MAXon a Wall Mounted Installation ...

Page 25: ...th brackets are levelled horizontally 2 Sit the column in the lower wall mount bracket NOTE Make sure to position the cable management system s cable clamp on the correct side that is on the right or left depending on where the charging station is located 3 Secure the column by installing the screw and bolt in the lower wall mount bracket through the pre drilled holes with a ratchet wrench and an ...

Page 26: ...the plate and the assembly is level secure it with the appropriate screws according to the wall type 5 Verify the column s angle with a level 6 Position the cable clamp Refer to the Positioning the Cable Clamp section section 7 for more information 7 Pull on the cable management system s cable a few times to ensure that all the parts are moving freely 8 ...

Page 27: ... 6 2 Single Charging Station Installation The section below contains information and instructions on how to install a cable management system on a single electric vehicle EV charging station installation ...

Page 28: ... table to refer to the material in the image Image Reference Number Included Material Quantity 1 Cable management system columns and cable clamp 1 2 Empty column 1 3 Column mount bracket 2 4 Round spacing shims 2 5 Rectangular spacing shims 2 6 Self adhesive rubber band 1 7 20 screws 1 max torque 90 LB IN 10 0 N M 6 ...

Page 29: ... Cable Management System on a New Single Charging Station 1 First install the pedestal and the charging station Refer to the Installing the Pedestal and Charging Station section for more information and the CoRe MAX Installation Guide as needed 2 Then install the cable management system as indicated below Use the 20 screws provided in the package OR 6 2 2 2 Before Installing a Cable Management Sys...

Page 30: ...station make sure to place the output of the cable management system on the exterior side of the pedestal 2 Secure the cable management system column by placing the round spacing shim between the pedestal and the column and tightening the screws to firmly secure the column 3 Secure the top bracket by tightening the screws 4 Install the empty column on the opposite side of the charging station by f...

Page 31: ... back to back electric vehicle EV charging station installation 6 3 1 Required Material The table below describes the material included with the EV charger Use the number in the table to refer to the material in the image Image Reference Number Included Material Quantity 1 Cable management system columns and cable clamp 2 2 Top mounting brackets 2 3 Round spacing shims 2 4 Rectangular spacing shim...

Page 32: ...System on a New Back to Back Charging Station 1 First install the pedestal and charging station Refer to the Installing the Pedestal and Charging Station section section 5 of this guide for more information and the CoRe MAX Installation Guide as needed 2 Then prepare the installation material for the cable management systems and follow the instructions in the Installing the Back to Back Cable Mana...

Page 33: ...output of the cable management system on the outside of the column 2 Secure the cable management system column by placing the round spacing shim on the column and tightening the screws to firmly secure the column 3 Secure the top bracket 4 Install the empty column on the opposite side of the charging station by following steps 1 to 3 above 5 Proceed with the positioning of the cable clamp Refer to...

Page 34: ...er in the table to refer to the material in the image Image Reference Number Included Material Quantity 1 Cable management system columns and cable clamp 2 2 Round spacing shims 2 3 Self adhesive rubber band 2 4 20 screws 1 max torque 90 LB IN 10 0 N M 2 5 Charging station mount brackets V shaped mount and 20 screws max torque 90 LB IN 10 0 N M 2 6 Flexible tube 2 7 Column mount brackets 20 nuts a...

Page 35: ...llowing the steps below 6 4 2 1 Before Installing a Cable Management System on a New Side by Side Charging Station Installation 1 First install the pedestal and charging station Refer to the Installing the Pedestal and Charging Station section section 5 for more information and the CoRe MAX Installation Guide as needed 2 Then prepare the installation material for the side by side charging station ...

Page 36: ... flexible tube 2 Remove the plate allowing you to access the electrical wires at the bottom of the pedestal and leave 10 30 cm of extra wiring to connect the charging station once the flexible tube has been installed 3 Screw the end of the flexible tube to the charging station mounting bracketing on the pedestal side 4 Pass the wires through the flexible tube 5 Screw the first charging station mou...

Page 37: ...ent system by placing the round spacing shim between the pedestal and the column and firmly tightening the screws to secure the column 8 Insert the other end of the flexible tube into the hole provided for this purpose and screw the bushing on the exterior of the charging station mount bracket to hold the flexible tube in place NOTE that this will hold the column during the installation of the bot...

Page 38: ...t be placed on the front side of the bracket in other words on the side where the charging station will be installed Do not screw the bolts too tightly while placing the brackets so that you can move them easily and position them correctly Once everything is properly positioned tighten the bolts ...

Page 39: ...g steps 1 to 10 above 12 Install or reinstall the charging stations Refer to the Installing the Pedestal and Charging Station section section 5 and the CoRe MAX Installation Guide as needed 13 Position the cable clamp Refer to the Positioning the Cable Clamp section section 7 14 Install the poster panel Refer to the Poster Panel Installation section section 8 ...

Page 40: ...ortion between the clamp and the charging connector must not touch the ground when the cable management system is completely retracted 4 Apply the self adhesive rubber band around the cable for protection purposes and to ensure that the clamp can grip the cable 5 Set the clamp over the rubber band and reinsert the screws into it by adjusting the torque of your tool to 7 inches per pound 6 Let the ...

Page 41: ...41 7 Wind the cable overhang around the charging station cable holder 8 Position the cable clamp approximately 97 246 4 cm from the cable output under the charger ...

Page 42: ...tion below contains information and instructions on how to position the poster panel 8 1 Required Material The table below describes the material included with the EV charger Use the number in the table to refer to the material in the image ...

Page 43: ...nt plate and screws 2 3 Bolts washers and split lock washer max torque 30 LB IN 3 3 N M 4 each 8 2 Positioning the Poster Panel Follow the steps below to position the poster panel 1 The top of the column has embedded screws with rubber caps and washers attached to them Remove them and set them aside ...

Page 44: ...lace the plate inside the panel and secure the attachment plate to the base of one of the panels with the provided screws by inserting the screws inward 3 Place this panel on top of the columns by aligning the panel holes with the embedded screws and secure the assembly ...

Page 45: ...45 4 Install the second panel according to the instructions in the previous step and screw in the attachment plate to assemble both panels together 5 Screw the bolts and washers on the second panel ...

Page 46: ...46 9 Electrical Circuits on Different Configurations 9 1 One or Two Devices on Separate Electrical Circuits Grounding ...

Page 47: ...47 9 2 Multiple Pedestals Multiple Devices on Separate Electrical Circuits Grounding ...

Page 48: ...48 9 3 Multiple Pedestals Multiple Devices Sharing the Same Electrical Circuit Grounding connection from cascading kit to pedestal ...

Page 49: ...49 9 4 Multiple Pedestals Multiple Devices Sharing the Same Electrical Circuit but with a Circuit Breaker for each Device Grounding connection from cascading kit to pedestal ...

Page 50: ...ne the breaker lock arm should be locked in the up position if installed 7 The charging station can now be accessed for servicing To put the charging station back in operation follow the steps below 1 Remove the padlock on the breaker lock if installed 2 Put the breaker lock arm in the down position if installed 3 Put the breaker in the ON position 4 Ensure that the power on the charging station i...

Page 51: ...hancements in which case additional steps may be required AddÉnergie Technologies Inc and its subsidiaries AddÉnergie reserve the right to alter this document and any product offerings and specifications at any time without notice and AddÉnergie does not guarantee that this version of the document is current It is your responsibility to comply with all applicable laws including those related to ac...

Page 52: ... com Website Flo com Eastern office 2800 Louis Lumière Street office 100 Québec QC Canada G1P 0A4 Regional office Western Canada 501 4190 Lougheed Highway Burnaby BC Canada V5C 6A8 United States office 75 South Clinton Ave suite 510 Rochester NY USA 14604 ...

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