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Summary of Contents for 2506

Page 1: ...NICI E1 CADMIUM BATTERY OVERHAUL MANUAL WlTH ILLUSTRATED PARTS LIST 24 31 17 JUN 15 75 The document reference is online please check the correspondence between the online documentation and the printe...

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Page 3: ...17 RECORD OF REVISIONS Page 1 JUN 15 75 BY ISSUE DATE REV No DATE INSERTED BY REV No ISSUE DATE DATE lNSERTED The document reference is online please check the correspondence between the online docume...

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Page 5: ...15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 15 75 JUN 7 5 75 JUN 15 75 TP 1001 Page 1 JUN 15 75 INTRO 1...

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Page 7: ...G CHECKING REPAlRS ASSEMBLY AND STORAGE CLEARANCES AND TOLERANCES TOOLS AND SPECIAL EQUIPMENT 1LLUSTRATED PARTS LIST Page 1 3 7 7 8 14 15 N A 16 1O01 1 24 31 17 TABLE OF CONTENTS Page 1 JUN 15 75 The...

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Page 9: ...A INC Subsidiary of SAFT ADDRESS 156 Avenue de Metz 93230 ROMAINVILLE FRANCE Castle Works Station Road HAMPTON Middlesex Phone 01 979 7756 Telex 23572 Private bag 10 BRAMLEY TRANSVA Phone406651 Telex...

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Page 11: ...riptionand operation tests and faultfinding dismantling cleaning checking repairs assernbly and storage clearances and tolerances tools and special equipment illustratedparts list NOTE In no case may...

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Page 13: ...and 1001 1 The battery of 20 VP 250 KH cells 7 is contained in a stainless steel box Vertical retention is ensured by means of a piece moulded in silicone elastomer 5 cemented to the cover and carryin...

Page 14: ...s WARNlNG Ground chargingof the 2506 battery must be carried out with the cover removed to avoid accumulation of gas in the battery box Constant current charge Battery completely discharged single rat...

Page 15: ...y 23 Ah corresponds to the one hour discharge rate i e 23 amp for one hour The battery will always supply without harm very much higher currents but for shorter periods A part from regular current and...

Page 16: ...s of nuts 5A Recharge battery 1 B l b Check insulation 5Atl d Check condition of contacts and intercell connectors and tightness of terminal nuts 5 A 1 c See below 1 Strip and clean the battery see ch...

Page 17: ...operating temperature 1 B 11 a Check sealing of cells 5 B 3 a Make supplementary test 6 6 Replace if necessary with new cell Make sure that the battery test Mechanical damage to nickel plating Loose t...

Page 18: ...4 Check electrolyte level See 5 A 11 a FAULTS Cell with swotlen case Cell with zero open circuit voltage Low insulation POSSIBLE CAUSES Cell operated with low electrolyte level deterioration of separa...

Page 19: ...d By means of the special tool figure 6 unscrewthe end terrninals nuts 23 on the positive and negative end terminal 21 22 Unscrew the 5 screws 19 which fix the base plate 18 of the electrical connecto...

Page 20: ...the end of a metal tube havinga thread o f 8 m m x l Attach this tube to a supply of compressed air through an adjustable reducing valve Set the pressuret o O 5 bar 7 25 psi and submerge the valve in...

Page 21: ...f charge and whilst the battery is still being charged Levelling is correct when the distance measuredunder these conditions any addition of liquid made without respectingthe conditions would risk cau...

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Page 23: ...of charge and whilst the battery is still being charged Levellingis correct when the distance measured under these conditions any addition of liquid made without respectingthe conditionswould risk ca...

Page 24: ...ifferent more or less than the average quantity added to the other cells or if the individualcell voltages taken at the end of a 2 3 amp charge are less than 1 5 volt see Faultfinding give the battery...

Page 25: ...e less than 1 50 volt the quantity of distilled water added to one or more cells is very different from the average quantity added to the other cells NOTE The consumption of water by a celi is proport...

Page 26: ...cold water slowly into the latter stirring the water continuously until the water levels are the same in the two containers Note the temperature at which the thermostat contacts open temperaturedrop W...

Page 27: ...ibed inpara 5 C 2 a systernatic dismantlingand cleaningof al1 the component parts of the battery It must be carried out every year or at major service of the aircraft Proceeda s follows dismantlingof...

Page 28: ...CES INSULATING LINER Reject al1 imperfect components lnspect particularly the condition of insulating liner e CONNECTOR Ensure that the connectot is in good condition both inside and outside replace i...

Page 29: ...ing washers 14 upper nuts 15 Screw on the nuts with a torque of 1 m daN O 1 m daN approx 7lbs ft In the case of one of the cells attached to the electrical connector 24 first fit the positive and nega...

Page 30: ...ric corrosion Refit the cover and place the battery in the normal upright position 2 STORAGE LOCATION The location in which 2506 batteries are stored must be free from dust and damp 3 TEMPERATURE COND...

Page 31: ...R Ref 105100 I n O i n I z a u 24 31 17 Page 17 JUN 15 75 l l l l l l l l l l 1 1 1 1 J Figure 6 TOOL FOR END TERMINAL SCREWS Ref 13168 O _ 0 ml U Figure 4 SY RINGE WlTH NOZZLE Ref 105112 16544 The do...

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Page 33: ...F T OVERHAUL MANUAL 2506 ILLUSTRATED PARTS LIST 24 31 17 TP 1001 Page 1 JUN 15 75 The document reference is online please check the correspondence between the online documentation and the printed vers...

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Page 35: ...equence by Vendor Code and lists al1the names and addressesof the Vendors appearing in the Detailed Parts List 2 Part Number Indexes The Part Number Indexes list al1 the Part Numbersappearingin the De...

Page 36: ...ies are illustrated 2 Locate the part and its item number on the figure 3 From the item nurnber the corresponding nomenclature shows the Part Number its description and the Vendor Code when the part c...

Page 37: ...ode lndex shows the name and address of a Vendor D ABBREVIATIONS As a general rule the units of measure indicated in the nomenclaturesare those officially used in the country of the Vendor correspondi...

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Page 39: ...E ADDRESS LJF LE JOINT FRAN AIS SARL 10 RUE DE LA BAUME 75008 PARIS FRANCE SAFT SOClETE DES ACCUMULATEURS FIXES ET DE TRACTION 156 AVENUE DE METZ 93230 ROMAINVILLE FRANCE The document reference is onl...

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Page 41: ...S A F T OVERHAUL MANUAL 2506 NI ALPHA 1001 Page 1 JUN 15 75 The document reference is online please check the correspondence between the online documentation and the printed version...

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Page 43: ...SAFT OVERHAUL MANUAL The document reference is online please check the correspondence between the online documentation and the printed version...

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Page 45: ...SAFT OVERHAUL MANUAL 2606 24 31 17 Page 1001 1 JUN 15 75 The document reference is online please check the correspondence between the online documentation and the printed version...

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Page 47: ...ery socket including Protection cap a Protection cap Battery socket fastening nut lnter cell connector E 24 a Inter cell connector E 49 5 Inter cell connector Inter cell connector Inter cell connector...

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Page 49: ...4 volts Nominal capacity 23 Ah il hour rate Maximum instantaneous peak power i 25 C 770F 17 k W 1310A 13 V Recornmended constant charging voltage 28 5 volts The document reference is online please che...

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Page 51: ...5595 O Negative end terminal 1 23 11614 O Endterminal nut 2 24 100708 Battery socket including 1 25 102939 O Protection cap 6 26 113420 O Protectioncap 1 27 11615 O Battery socket fastening nut 2 28 1...

Page 52: ...ypical discharge curves Power curves v 16 _ 14 Dimensions KW V Ji a 10 20 30 40 50 60 70 80 90 100 110 120 State of discharge in rated CI 1 1 20 18 16 14 12 10 8 6 4 2 Weight 27 5 kg or 60 6 Ibs 26 24...

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