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Flexicon PF7, User Manual

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Flexicon PF7 User Manual Download Page 27

27

PF7/PF7+ Peristaltic Filler with QC14 Pumphead User Manual

i

Fitting tube with tube 
lock

(optional - twin infeed) 

(Note: Tube locks are  
consumable wearing 
parts)

If using a twin infeed, secure the tube with the correctly sized tube 
lock. Pumping performance can be affected.

Figure 9 - Loading the tube into the pumphead

Summary of Contents for PF7

Page 1: ...PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 1 EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN...

Page 2: ...14 pumphead 18 9 Pumphead mounting and removal 19 10 Installation position 20 11 Setting up the fluid path 21 11 1 Tube selection 21 11 2 Y connector selection 22 11 3 Fluid path layout 23 12 Changing...

Page 3: ...6 7 Setting a password 50 17 Switching the pump on after initial setup 52 18 Log in 53 18 1 Select a user 53 18 2 Enter the username if FDA 21CFR Part 11 compliance is enabled 54 18 3 Entering your pa...

Page 4: ...22 1 1 Calibration value entry 71 22 1 2 Calibration summary 72 22 2 Single fill calibration without a balance connected 73 22 2 1 Calibration summary 74 22 3 Multi fill calibration with a balance co...

Page 5: ...24 3 Delete batch report 103 24 4 Export reports to USB flash drive 103 25 Settings mode 104 25 1 Log out 104 25 2 Filling method 104 25 3 Units 105 25 4 Language 105 25 5 Change password 105 25 6 Op...

Page 6: ...onnection 124 26 1 2 Configure PC for direct connection 125 26 2 Connecting pump to a PC via Ethernet network Connection option 2 126 26 3 Initial pump set up 127 26 3 1 User account setup for PC to P...

Page 7: ...and ordering 158 28 Pump specifications 159 29 Materials of construction 161 29 1 Dimensions 162 30 Spares and accessories 163 31 Pump maintenance including cleaning 166 31 1 Service 166 31 2 Cleaning...

Page 8: ...ump 15 6 1 Before storage 15 6 2 After storage 16 7 Lifting and carrying 17 8 Key features of QC14 pumphead 18 9 Pumphead mounting and removal 19 10 Installation position 20 11 Setting up the fluid pa...

Page 9: ...document is believed to be correct but Watson Marlow Flexicon A S accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING This product mu...

Page 10: ...uirements for electrical equipment for measurement control and laboratory use Part 1 General Requirements BS EN 61326 1 2013 Electrical equipment for measurement control and laboratory use EMC require...

Page 11: ...t is also in compliance with the following directives Machinery Directive 2006 42 EC EMC Directive 2014 30 EU ROHS Directive EU 2016 863 5 We undertake to transmit in response to a reasoned request by...

Page 12: ...regulations 4 1 Definitions of symbols on the pump or pumphead An appropriate safety instruction should be followed or caution to a potential hazard exists Rotating Parts Complies with the applicable...

Page 13: ...is displayed The tube bridge must be closed for the warning screen to clear and the pump to start Additionally for the QC14 pumphead the access tray must be closed for the warning screen to clear and...

Page 14: ...e next roller passes over the tube As the rollers rotate a vacuum is formed in the tube pulling in more fluid for the next roller pass The complete closure of the tube when it is occluded squeezed bet...

Page 15: ...ow Table 1 Supplied components PF7 PF7 pump drive unit fitted with a QC14 pumphead QC14 pumphead tube lock set Power supply cable for country of use Safety information booklet 3 Inspect components for...

Page 16: ...previous page 2 Inspect components for damage 3 Make sure that all parts of the pump work correctly Tubing 1 Inspect for damage 2 Make sure tubing use by dates are not exceeded PF7 PF7 Peristaltic Fil...

Page 17: ...efore moving the pump Failure to do so could result in a trip hazard or damage to the pump cables connectors or tube Lift the pump according to standard Health and Safety guidelines using both lifting...

Page 18: ...free spring loaded track fingers Accommodate different Accusil tube sizes without adjustment 4 Rotor Rotates to produce smooth accurate flow 5 Access tray Removable tray for pumphead cleaning Note Ac...

Page 19: ...ccidental start up Only qualified personnel can lift transport install operate maintain and repair the pump The pumphead is held in position with two hex bolts located as shown below To remove the pum...

Page 20: ...r the top front and back of the pump of obstructions so the controls and wiring connections are easily accessible when the pump is in use The pump s power input plug is the disconnecting device for is...

Page 21: ...rovide optimal performance when used in combination with Flexicon Accusil and Asepticsu Use Accusil and Aspeticsu to ensure the highest level of accuracy Using tubing other than Accusil and Asepticsu...

Page 22: ...he pumphead the tubes must be assembled with a Y connector Figure 5 Y connector selection When the Y connector has been assembled mount the tubes in the pumphead as shown in Changing the tube on page...

Page 23: ...the fluid flow in the tube line Ensure that all fluid path components are suitably rated to handle the predicted fluid path pressure When using a single infeed tube ensure that the cross sectional are...

Page 24: ...Advanced Filling Kit that optimises the advanced features of the PF7 For fluid path layout with Advanced Filling Kit refer to Start Zero waste batch on page 91 PF7 PF7 Peristaltic Filler with QC14 Pu...

Page 25: ...ngle infeed and single outfeed Tube changes can be performed with one hand There are rotating parts inside the pumphead Isolate the pump from input power before opening the pumphead tube bridge or acc...

Page 26: ...Figure 8 Removing the tube from the pumphead PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 26 EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN...

Page 27: ...anual i Fitting tube with tube lock optional twin infeed Note Tube locks are consumable wearing parts If using a twin infeed secure the tube with the correctly sized tube lock Pumping performance can...

Page 28: ...avoid leaving tubes mounted in the pumphead with the tube bridge locked down when not in use for example overnight Lift the locking lever up in order to relieve the pressure in the tube PF7 PF7 Perist...

Page 29: ...lector Only connect the pump to the power supply using the supplied power cable EU RoW H05VVF3G1 0mm2 10A 250 VAC 105 C fitted with EN IEC 60320 C13 coupler and a regional plug US CAN Type SJT 3 x 18...

Page 30: ...uired to ensure a fully earthed connection 1 1 Power supply inlet IEC socket Image shows PF7 PF7 rear panel looks slightly different Power supply inlet is located in the same place Figure 12 Power sup...

Page 31: ...emoval or maintenance operation There are two user replaceable T2 5AH250V Ceramic 5x20 mm 2 5 A 250 VAC Time Delay fuses in the fuse holder above the power input connector at the back of the pump both...

Page 32: ...tors are located in the same place There are two M12 connectors on the rear of the PF7 PF7 for control wiring Plugs and cables for these connectors should be M12 female 8 Pin A coded shielded Both con...

Page 33: ...n filling Start delay filling end delay Inactive when filling Voltage output 24 VDC 2 Active Active Input pull up 5 24 VDC 3 5 6 k resistance 5 6 k resistance Input 5 24 VDC 4 Start Prime Relay output...

Page 34: ...ction Pin number Input Output Signal response Relay Normally Closed Relay Common Relay Normally Open Signal and Power Return PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 34 EN EN EN EN EN...

Page 35: ...e pump administrator 50 16 7 Setting a password 50 17 Switching the pump on after initial setup 52 18 Log in 53 18 1 Select a user 53 18 2 Enter the username if FDA 21CFR Part 11 compliance is enabled...

Page 36: ...ime fast 68 21 2 Continuous pumping 68 21 3 Fluid recovery 69 21 4 Priming the pump 69 22 Calibrate mode 70 22 1 Single fill calibration with a balance connected 71 22 2 Single fill calibration withou...

Page 37: ...19 Network 116 25 20 Backup and reset 116 26 WMFTG NetTools Network and user account setup 124 26 1 Connecting pump to a PC directly Connection option 1 124 26 2 Connecting pump to a PC via Ethernet n...

Page 38: ...38 PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 27 8 Saving a batch report without a network using USB flash drive 153 27 9 Export as PDF 155...

Page 39: ...egardless of what screen is currently displayed If the pump is stopped part way through a fill a message stating this will be displayed i Keyboard operation is recommended for PF7 Refer to USB devices...

Page 40: ...stop the pump regardless of what screen is currently displayed If the pump is stopped part way through a fill a message stating this will be displayed Use the letter keys number keys and symbols to in...

Page 41: ...nnect a compatible balance to PF7 to enable the following Start Zero waste batch on page 91 Auto recalibration on page 85 When balance is not attached these options will not be in the menu 15 3 1 Comp...

Page 42: ...rk or is not recognised 1 Turn the pump off using the power switch on the rear of the pump 2 Make sure the device is connected to the USB port 3 Turn the pump on using the power switch on the rear of...

Page 43: ...printer connected User is logged out Printer connected Unverified compatibility Keyboard connected Unverified compatibility USB memory stick connected Unverified compatibility Supported keyboard conne...

Page 44: ...44 PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual Screen info icons Recalibration reminder Fill activation by keypad...

Page 45: ...r PF7 Refer to USB devices on page 41 Keypad operation Scroll characters using keypad up down keys Wait 1 second to enter next character Use numeric keypad to enter numbers Press to delete 16 1 Poweri...

Page 46: ...ser Manual 16 2 Language selection Select the display language Available languages English French German Portuguese Italian Dutch Chinese Korean Japanese Danish Swedish Spanish i Batch reports and not...

Page 47: ...xpire after a set duration Password expiry duration on page 109 l Session timeout period cannot be disabled Session timeout period on page 109 l The users password must be re entered to sign the repor...

Page 48: ...e date is preset in the factory and is not adjustable The time is preset to GMT Adjust the hour value to match your local time zone using the up and down keys Minutes and seconds may also be adjusted...

Page 49: ...h fill Manual filling Press to start each fill External input to start each fill Remote controlled filling Refer to Control wiring on page 32 The Filling method icon displays on the Screen info bar Th...

Page 50: ...data from a USB flash drive for faster configuration of multiple pumps Refer to Backup and reset on page 116 16 7 Setting a password Keep a record of passwords When logging in there are 5 attempts to...

Page 51: ...sing the numeric keypad or keyboard The password contains any of the following lower case letters a z upper case letters A Z digits 0 9 special characters _ The password is 4 characters minimum 16 cha...

Page 52: ...l 17 Switching the pump on after initial setup Set the power switch on the rear of the pump to the I position The pump displays the start up screen with the Flexicon logo Follow the on screen instruct...

Page 53: ...ce is enabled on the next page i Log in will return the user to recipe mode In event of power failure if a batch was in progress the user is returned to complete the batch 18 1 Select a user Select th...

Page 54: ...Press to confirm 18 3 Entering your password Keep a record of passwords When logging in there are 5 attempts to enter the correct password before the user will be blocked Refer to Block user on page...

Page 55: ...s enabled a password is required Refer to Enable United States Food and Drug Administration FDA 21CFR Part 11 Compliance on page 47 Enter the password using the numeric keypad or keyboard PF7 PF7 Peri...

Page 56: ...MODE tabs 2 Screen info bar 3 Smart key icon bar Glossary of icons on page 42 4 MODE icon Smart key functions are indicated by the smart key icon bar Whenever the icon is displayed press to scroll thr...

Page 57: ...ctions have been set to protected recipes only If a modified recipe is used the recipe name is denoted with an asterisk in the batch report i To improve usability hide items that are not required from...

Page 58: ...yed in red to indicate the recipe has been modified 7 Save the recipe to confirm changes and the recipe name will be displayed in white Refer to Save recipe on page 66 i Besides the parameters include...

Page 59: ...eration Table 10 Maximum deceleration PF7 100 PF7 200 i Faster deceleration typically improves fill accuracy by maintaining consistency in the size of the liquid drop 20 9 Anti drip If dripping occurs...

Page 60: ...ay between pumphead stop and fill complete signal i Only available if filling method is keypad to start each fill or external input to start each fill 20 12 First fill delay Sets time delay between st...

Page 61: ...lerance Sets the tolerance of the nominal vial weight for a empty vial specified in Vial weight above Always set vial weight tolerance value less than Vial weight above to prevent accidental filling w...

Page 62: ...g the connected balance refer to Zero waste filling weigh checked fill on page 95 Set to 1 to weigh check every fill The fills in between the checked fills are non checked Refer to Zero waste filling...

Page 63: ...t 3 Acceptable measured fill weight 4 Lower fill tolerance Displayed arrow above or below the diagram indicates the limit is exceeded Figure 22 Unacceptable fill Red 3 4 2 1 1 Upper fill tolerance 2 T...

Page 64: ...ly during the initial fills of a zero waste batch Setting a smaller tolerance limit will not increase the accuracy of the fill it will only determine the limits that define an acceptable fill To defin...

Page 65: ...libration tolerance a manual recalibration can still be performed Refer to Calibration whilst dispensing on page 83 20 19 Recalibration reminder Sets the number of fills or time before a recalibration...

Page 66: ...ttings mode operator access restrictions or supervisor access restrictions Recipe set Protected recipe to Hidden Refer to Operator access restrictions on page 105 5 Log in as the operator or superviso...

Page 67: ...the key is held down Prime fast The pump will run forwards fast as long as the key is held down Continuous pumping The pump will run forwards at the set speed until the stop key is pressed Fluid recov...

Page 68: ...t When using prime slow or prime fast Press and hold the key to prime the pump The speed can be adjusted in the settings menu 21 2 Continuous pumping When using continuous pumping Adjust the pump spee...

Page 69: ...the tube with fluid and ensuring air is eliminated from the line Procedure 1 Run the pump continuously using prime slow or prime fast until fluid is observed leaving the nozzle Refer to Priming and co...

Page 70: ...he current recipe parameters during the calibration process These include volume density tube size speed acceleration deceleration and anti drip The units used in calibration can be volume or weight a...

Page 71: ...he balance 3 Tare the balance 4 Place the container under the filling nozzle 5 Press or use the external input to start the calibration fill 22 1 1 Calibration value entry 6 Place the filled vial s on...

Page 72: ...he recipe Check the fluid path is set up correctly Calibration with fill tolerance limits Refer to Fill tolerance on page 63 to enable fill tolerance limits 22 1 2 Calibration summary A calibration su...

Page 73: ...acceptable level If the calibration value entered is outside of 95 of the target value A warning screen is displayed Calibration cannot continue Check the value was entered correctly Check the tube si...

Page 74: ...summary will be displayed If the values are correct press to complete the calibration process The following are added to the report for each calibration since the last recipe change or since the pump...

Page 75: ...calibration 5 Enter the number of calibration fills 6 Start the calibration fills depending on the selected filling method Time delay between fills Press or use the external input to start the first...

Page 76: ...of all fills 8 Press Calibration outside an acceptable level If the calibration value entered is outside of 95 of the target value A warning screen is displayed Calibration cannot continue Check the v...

Page 77: ...process The following are added to the report for each calibration since the last recipe change or since the pump was powered on Data time of calibration Calibration volume Active username when calibr...

Page 78: ...number of calibration fills 4 Start the calibration fills depending on the selected filling method Time delay between fills Press or use the external input to start the first calibration fill Any furt...

Page 79: ...f 95 of the target value A warning screen is displayed Calibration cannot continue Check the value was entered correctly Check the tube size is as per the recipe Check the fluid path is set up correct...

Page 80: ...summary will be displayed If the values are correct press to complete the calibration process The following are added to the report for each calibration since the last recipe change or since the pump...

Page 81: ...bration in volume Balance not connected to pump Balance connected to pump Filling on balance with Advanced filling kit Start manual batch PF7 Yes Yes Yes No PF7 Yes Yes Yes No Start zero waste batch P...

Page 82: ...batch is dispensed ensure your recipe parameters are correct your pump has been primed calibrated and any additional settings are correct for your process Target volume Batch Progress Icon The left ha...

Page 83: ...nt the pump will stop immediately and a fill interrupt screen will be displayed 23 3 1 Calibration whilst dispensing 1 If using a balance tare the balance using the vial to be filled 2 Press to access...

Page 84: ...h Calibration values are included in the batch report if reporting is on Fill count is not increased Include in batch Calibration values are included in the batch report if reporting is on Fill count...

Page 85: ...is detected Refer to USB devices on page 41 i Option only displayed when Auto recalibration tolerance is set Refer to Auto recalibration tolerance on page 65 PF7 PF7 Peristaltic Filler with QC14 Pumph...

Page 86: ...the vial under the fill nozzle During Manual batch 7 Fill the vial 8 Place the vial on the balance 9 If the filled weight is within the Auto recalibration tolerance the pump will recalibrate and disp...

Page 87: ...n tolerance limit 2 5 g While the pump is dispensing a foreign object is placed on the balance The measured weight falls outside the auto recalibration tolerances The pump will continue dispensing 23...

Page 88: ...rate mode When batch is paused calibrate mode is used to l Enter the calibration value i No connected balance Use the numeric keypad Press to confirm ii Connected balance Place the filled vial on the...

Page 89: ...Wait 1 second to enter next character Use numeric keypad to enter numbers Press to delete 4 Press to confirm The note is saved in the batch report with the time and date it was created For informatio...

Page 90: ...ample information to the batch report Refer to Add note to report on the previous page 23 3 7 End batch 1 Pause the batch i If a Batch size has been entered the batch will pause automatically when the...

Page 91: ...ored in the report for that batch For information on viewing reports refer to Reports mode on page 100 23 4 Start Zero waste batch i The pump will prime and calibrate automatically and do ongoing weig...

Page 92: ...the pump will prime and calibrate via the automatic communication from the balance Following the initial fills fill speed will increase i After the first fill it may be necessary to remove trapped air...

Page 93: ...eight tolerance in the Recipe Refer to Vial weight tolerance on page 61 4 Set the height of the filling needle with enough clearance to be able to remove the vial if there is a drop of fluid hanging o...

Page 94: ...ero waste batch 1 In the dispense menu select Start Zero waste batch i Ensure the balance is empty before pressing 2 Press to confirm The balance is zeroed by the pump i The fill will be weigh checked...

Page 95: ...l is placed on the balance Press to start filling i The pump determines there to be an empty vial on the balance whenever a weight is displayed on the balance that is within the vial weight tolerance...

Page 96: ...se before the fill is completed The filled weight is the first stable weight received from the balance once filling is complete The measured weight of this fill will be included in the batch report if...

Page 97: ...elay between fills filling will commence automatically after an empty vial is placed on the balance If the filling method is set to keypad to start each fill the icon is displayed once an empty vial i...

Page 98: ...ress Once the current fill has been completed the batch will pause When a batch is paused the following options are available Resume Zero waste batch This can be hidden see Operator access restriction...

Page 99: ...ply user restrictions to disallow this function Refer to Operator access restrictions on page 105 23 6 Index filling machine For use only with a Flexicon FlexFeed system Will index one vial PF7 PF7 Pe...

Page 100: ...Manual 24 Reports mode Batch reports can be viewed printed deleted or exported to USB flash drive from the reports tab This information is related to reports For Audit trail logs refer to Saving an a...

Page 101: ...e l Calibration values l Whether calibration values fall within the defined limits l Speed l Recipe setting changes while dispensing These report values will be shown if FDA 21CFR Part 11 compliance w...

Page 102: ...Pumphead User Manual A Figure 29 Example PF7 batch report Printed from NetTools not a USB thermal printer A These report values will be shown if FDA 21CFR Part 11 compliance was enabled when the repor...

Page 103: ...to Operator access restrictions on page 105 24 4 Export reports to USB flash drive Save encrypted reports to a USB flash drive for import to NetTools Refer to Saving a batch report without a network...

Page 104: ...er refer to Session timeout period on page 109 25 2 Filling method The filling method defines how each fill will be started Time delay between fills Automated filling with a user defined interval betw...

Page 105: ...atch reports and notes are English only Keyboard input is English only 25 5 Change password Change the password for the current user To remove a password refer to Users on page 110 i As a best practic...

Page 106: ...en Active Volume Weight Active view only hidden Active Density Active view only hidden Active Tube size Active view only hidden Active Speed Active view only hidden Active Acceleration Active view onl...

Page 107: ...tive hidden Active Prime fast Active hidden Active Continuous pump Active hidden Active Fluid recovery Active hidden Active Table 18 Access restrictions Calibrate Calibrate tab item Description Defaul...

Page 108: ...l users The features and capabilities are the same as the operator restrictions Refer to Operator access restrictions on page 105 25 8 Printer and balance Supported devices are automatically recognise...

Page 109: ...g will stop the pump immediately The password is not required to stop the pump 25 11 Password expiry duration i FDA 21CFR Part 11 compliance only Refer to Enable United States Food and Drug Administra...

Page 110: ...trator No restrictions on access Supervisor Access restrictions set by the administrator Refer to Supervisor access restrictions on page 108 Operator Access restrictions set by the administrator Refer...

Page 111: ...administrator can unblock The above screen is displayed if l The number of incorrect password attempts has exceeded the maximum attempts l Operator and supervisor 5 incorrect attempts l Administrator...

Page 112: ...en changed Press to return to the settings menu 25 13 Prime speeds Sets the prime slow prime fast and fluid recovery speed levels Table 23 Prime speeds Mode Pump Min rpm Max rpm Prime slow Prime fast...

Page 113: ...when calibrating during manual batch Refer to Weigh check only on page 84 Off the option weigh check only will not be displayed Weigh checking Use Weigh check only to check the weight at any point du...

Page 114: ...saved batch reports are deleted when new batch starts Off all saved batch reports are retained i As a best practice for cGMP apply user restrictions to disallow this function Refer to Operator access...

Page 115: ...or disable FDA 21CFR Part 11 compliance is only available during initial setup To change FDA 21CFR Part 11 compliance between enabled or disabled factory reset the pump Refer to Backup and reset on th...

Page 116: ...administrator to ask if you can use the example settings or to obtain correct configuration details for IP Address Subnet Mask and Default Gateway The IP address must be unique for each device 25 20 B...

Page 117: ...rting a settings pf7 file will replace all pump setting including the FDA 21CFR Part 11 selection Importing a users pf7 file will replace all users currently saved on the pump Keep a record of the adm...

Page 118: ...flash drive 2 Insert the USB flash drive into the USB port on the rear of the pump i If importing a users pf7 file Create an administrator account with the same username and password as the one saved...

Page 119: ...ettings pf7 file will replace settings pf7 currently saved on the USB flash drive Exporting a users pf7 file will replace users pf7 currently saved on the USB flash drive Table 26 Required equipment E...

Page 120: ...l folder of USB flash drive i The exported pf7 files are encrypted to protect the information contained i Batch reports will not be exported refer to Export reports to USB flash drive on page 103 Audi...

Page 121: ...PF7 Audit trail data is NOT erased Audit trail data is stored to an internal backup SD card The unit must be returned to a WMFTG approved service centre for access to SD card i If using PF7 with NetTo...

Page 122: ...anual 1 Put the update folder in top level folder of USB flash drive Figure 32 Top level folder of USB flash drive 2 Insert the USB flash drive into the USB port on the rear of the pump 3 Select Start...

Page 123: ...to Export all data on page 119 Export reports to USB flash drive on page 103 Export as PDF on page 155 i PF7 Audit trail data is NOT erased Audit trail data is stored to an internal backup SD card The...

Page 124: ...Set up administrator account on the pump 4 Set up user accounts 5 Generate and install security and device certificate optional 26 1 Connecting pump to a PC directly Connection option 1 i Direct conne...

Page 125: ...for direct connection You may require permission from your systems administrator to alter the following settings on your PC 1 Type Network Connections into the start menu to find the View Network Conn...

Page 126: ...rst time setup has completed Table 29 Required equipment Connecting pump to a PC via Ethernet network PC with an available RJ45 Ethernet socket Ethernet cable Network Router Anybus Certificate Generat...

Page 127: ...configuring the connectivity between PC and pump 1 Enter the pump IP address into the PC web browser For example Microsoft Edge or Google Chrome i Configure your pump name and IP address in the PF7 Ne...

Page 128: ...er over the internet A similar principle is used to validate the identity of IoT Internet of Things devices such as the PF7 and the computer it is connecting to The connection between the PF7 and the...

Page 129: ...ate a Network Administrator 4 The administrator account is now configured Use this username and password to log in when prompted PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 129 EN EN EN...

Page 130: ...ll not affect NetTools accounts 1 Enter the pump IP address into the PC web browser For example Microsoft Edge or Google Chrome 2 Log in using the administrator username and password 3 Select the Secu...

Page 131: ...t browsers when accessing the PF7 web pages 1 Generate a CA certificate on the next page 2 Install CA certificate in Windows on page 133 3 Use the CA certificate to generate a Device Certificate which...

Page 132: ...id Technology Group Watson Marlow Limited and Watson Marlow Flexicon A S accepts no liability for any loss damage harm and any other consequence resulting directly or indirectly from or relating to yo...

Page 133: ...erate CA certificate dialogue using Generate CA certificate above as an example 7 Click Generate CA Certificate The certificate is generated and can now be used to issue device certificates for PF7 26...

Page 134: ...ere the CA certificate files are saved 3 Copy the file path to the clipboard Figure 36 Show in folder 4 Type Manage computer certificates into the start menu to run the Windows Certificate Manager 5 R...

Page 135: ...gure 38 Certificate Import Wizard 6 Click Next in the Certificate Import Wizard dialogue PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 135 EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN E...

Page 136: ...taltic Filler with QC14 Pumphead User Manual 7 Paste the file path from the clipboard or browse to the location of the CA certificate Figure 39 File to import 8 Select the certificate Figure 40 Select...

Page 137: ...Figure 41 Certificate store 9 Click Next PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 137 EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN...

Page 138: ...138 PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual Figure 42 Finish 10 Click Finish Figure 43 Import successful 11 Click OK...

Page 139: ...e displays PF7 discovered on the network 2 Click the icon to access settings 3 Click Edit certificate default settings Enter details common to all your Device Certificates Enter Example certificate se...

Page 140: ...elect the PF7 then the root certificate and click Assign Certificate Figure 46 Assign Certificate 5 Type the IP address of the PF7 in the Common Name CN and Alternative Name fields Figure 47 Configure...

Page 141: ...or account 9 Click Continue Figure 48 Create administrator account 10 Click OK Figure 49 Install successful 11 Restart the PF7 12 Click the rescan icon in the Anybus Certificate Generator PF7 PF7 Peri...

Page 142: ...ser Manual Figure 50 The Anybus Certificate Generator shows an https certificate has been assigned to the PF7 13 Close all Chrome browser windows 14 Click the icon Figure 51 You can now log in to the...

Page 143: ...rocessor Intel or AMD x86 x64 1 GHz or more 512 MB RAM 0 5 GB free hard drive space 1 Check the PF7 Software version Pump info on page 115 2 Download the software corresponding to your PF7 software ve...

Page 144: ...5 Figure 52 NetTools User Interface 1 Refresh button Refreshes the information in the pumps panel 2 Pumps panel Displays a list of connected pumps and the data stored on that pump 3 Save as PDF Saves...

Page 145: ...nel to save screen space 8 Pump info Displays if the info header is doucle clicked in the pumps panel 2 9 Edit Opens the edit pump info box where the Host name can be edited 27 3 Logging in to the pum...

Page 146: ...ith QC14 Pumphead User Manual 2 Double click pump name to open login window 3 Log into pump using credentials created in initial set up Refer to Initial pump set up on page 127 4 Double click to acces...

Page 147: ...can help identify individual pumps 1 Log in to the pump 2 Right click on the pump name and selecting configure networking 3 Enter pump name in the box Host name Spaces are not allowed PF7 PF7 Perista...

Page 148: ...148 PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 4 The entered name is now used to identify the pump rather than the IP address...

Page 149: ...aved on NetTools Recipes are created on the pump 1 Double click Recipes to retrieve saved recipe data i This may take several minutes PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 149 EN E...

Page 150: ...150 PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 2 Double click on a recipe to view 3 Click save as PDF 4 Select a location enter a name and click save...

Page 151: ...vated a second user approval is required before the report can be saved The username and password need to be a valid user profile that is used to log into the pump refer to Users on page 110 rather th...

Page 152: ...d User Manual 4 After a valid second approval the batch report can be saved 27 7 Saving an audit trail log Each audit trail log is created automatically when the log gets to a set size It is identifie...

Page 153: ...is not connected to the network The batch report must first be exported from the pump to a USB flash drive refer to Export reports to USB flash drive on page 103 1 In NetTools select File Open and the...

Page 154: ...CFR Part 11 compliance activated a second user approval is required before the report can be saved The username and password need to be a valid user profile that is used to log into the pump refer to...

Page 155: ...save as PDF button i If FDA 21CFR Part 11 compliance was enabled when a report was created you will requested to enter a password to complete the second approval Enter a username and password that is...

Page 156: ...156 PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual Figure 54 Save the file to the desired location when requested i PDF format including watermark cannot be changed...

Page 157: ...Tools not a USB thermal printer A These report values will be shown if FDA 21CFR Part 11 compliance was enabled when the report was created PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 15...

Page 158: ...maintenance including cleaning 166 31 1 Service 166 31 2 Cleaning 166 32 Troubleshooting 168 33 Warranty 169 33 1 Conditions 169 33 2 Exceptions 169 34 Returning pumps 171 35 Name and address of manuf...

Page 159: ...g linearly to 50 at 40 C 104 F Maximum altitude 2000 m 6560 ft Supply voltage 100 120 V 200 240 V 50 60 Hz 1 pH Maximum voltage fluctuation 10 of nominal voltage Power consumption 140 VA Full load cur...

Page 160: ...Speed 500 mA Ethernet PF7 RJ45 10 100 Mbps For export capability from pump only not control use Not designed for use with EtherNet IP Not designed for use with PROFINET PF7 PF7 Peristaltic Filler with...

Page 161: ...Anodised aluminium Feet Silicone rubber Rotor shaft Stainless steel ANSI 304 Table 34 Pumphead materials of construction Component Material Pumphead casing Anodised aluminium EN AW 5754 Rollers Stainl...

Page 162: ...C D Table 35 Pump dimensions A B C D mm inch mm inch mm inch mm inch 207 8 16 280 11 02 218 8 59 300 11 81 PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 162 EN EN EN EN EN EN EN EN EN EN E...

Page 163: ...de 0 5 1 50 1 6 1 16 10 32 8 84 103 005 150 492 1 84 104 005 0 8 1 32 1 6 1 16 10 32 8 84 103 008 150 492 1 84 104 008 1 2 3 64 1 6 1 16 10 32 8 84 103 012 150 492 1 84 104 012 1 6 1 16 1 6 1 16 10 32...

Page 164: ...les office Advanced Filling Kit up to 30R vials 88 208 00X Advanced Filling Kit 50R 100R vials 88 208 10X Wireless Cleanroom Keyboard 88 100 001 Field replaceable parts QC14 pumphead for PF7 PF7 87 06...

Page 165: ...4 Pumphead User Manual Table 38 Plug options U UK mains plug E EU mains plug A American mains plug K Australia mains plug R Argentina mains plug C Swiss mains plug D India South Africa mains plug B Br...

Page 166: ...or recover the pump without the administrator password Inform us if software or hardware changes or replacement would impact your validation Export any recipes or records Pumps returned after repair...

Page 167: ...User Manual Follow all the Safety Data Sheet SDS precautions when using cleaning agents Table 39 Compatible cleaning agents Ethyl Alcohol 70 Surface disinfectant containing Formaldehyde 6 concentratio...

Page 168: ...e 56 How to remove the fuse holder If the pump runs but there is little or no flow make the following checks Check that fluid is supplied to the pump Check for any kinks or blockages in the lines Chec...

Page 169: ...any loss damage or expense directly or indirectly related to or arising out of the use of its products including damage or injury caused to other products machinery buildings or property Watson Marlo...

Page 170: ...ies such as leak detectors are excluded o Failure caused by UV light or direct sunlight o Any attempt to disassemble a Watson Marlow product will invalidate the product warranty Watson Marlow reserves...

Page 171: ...tg com decon Further languages are available check your local support pages on the WMFTG website Unblock the service user If the service user is blocked there is no way to service or recover the pump...

Page 172: ...almouth Cornwall TR11 4RU UK Telephone 44 0 1326 370370 Fax 44 0 1326 376009 Email aftersales uk wmftg com www wmftg com Flexicon PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 172 EN EN EN...

Page 173: ...173 PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 36 Trademarks asepticsu and Accusil are registered trademarks...

Page 174: ...ory Table 40 Version history Document number Date Notes m pf7 pf7 en 00 06 2021 First release as Draft PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 174 EN EN EN EN EN EN EN EN EN EN EN EN...

Page 175: ...Section 4 List of figures and tables 38 List of figures 176 39 List of tables 178 PF7 PF7 Peristaltic Filler with QC14 Pumphead User Manual 175 EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN...

Page 176: ...ping 40 Figure 18 Successful connection of a Mettler Toledo ML T balance indicated by a white icon on the Screen info bar Successful connection of another compatible balance indicated by a grey icon o...

Page 177: ...twork 139 Figure 45 Example certificate settings 139 Figure 46 Assign Certificate 140 Figure 47 Configure Certificate 140 Figure 48 Create administrator account 141 Figure 49 Install successful 141 Fi...

Page 178: ...ble 16 Access restrictions Recipe 106 Table 17 Access restrictions Prime 107 Table 18 Access restrictions Calibrate 107 Table 19 Access restrictions Dispense 107 Table 20 Access restrictions Reports 1...

Page 179: ...Accusil platinum cured tube ordering codes 163 Table 37 Pump product codes 163 Table 38 Plug options 165 Table 39 Compatible cleaning agents 167 Table 40 Version history 174 PF7 PF7 Peristaltic Filler...

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