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FlavorShot AC-FS5, Service Manual

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AC-FS5 

Service Manual 

 

D-19-022

Summary of Contents for AC-FS5

Page 1: ...AC FS5 Service Manual D 19 022...

Page 2: ...nt Data 13 To Disable Button Panel 13 4 Low Level Indicator 14 5 Low Level Lockout 14 6 Red LED 14 7 LCD Displays 15 8 Cleaning Exterior of Dispenser 16 Button Panel 16 Dispenser Components 16 FlavorS...

Page 3: ...1 No power at the plug 48 2 Dispenser will not turn on 48 3 Dispenser will not dispense flavor 48 4 Dispenser is not dispensing the proper amounts of product 49 5 Dispensing tube block is sticky 50 6...

Page 4: ...ly delivers controlled portions of up to 5 flavors French Vanilla Hazelnut etc for addition to coffee iced coffee and other beverages These dispensers are not to be used for products needing refrigera...

Page 5: ...cepted without prior approval Obtain an authorized return number by contacting A C Dispensing Equipment Inc at 1 888 777 9990 or 1 902 865 9602 Reshipment Packaging for re shipment is done in the reve...

Page 6: ...to support the weight of the dispenser and full containers of product The empty dispenser weighs 45 pounds Place the dispenser at a serving height so that staff drawing product can operate the buttons...

Page 7: ...appear This indicates that all 5 tank pumps are operating If the symbol appears anywhere in this row of dots it indicates that pump has failed to register For example Wait indicates the pump for tank...

Page 8: ...he tank shelf forward The shelf holds 5 flavor tanks to your company s specifications 3 Install tanks a Before installing tank apply a small amount of food grade lubricant to the O ring on the outlet...

Page 9: ...al flavor button 3 press the PRIME button and hold for 2 seconds The PRIME button is located at the bottom right of the button panel You must let the Prime cycle complete without interference to ensur...

Page 10: ...Reset To Reset see page 11 TO REFILL 1 Open the dispenser door 2 Slide the tank shelf forward 3 Remove the tank cap and refill the tank with the appropriate flavor to the Full or Low line on the tank...

Page 11: ...fter refilling to ensure accurate countdown to the low level indication TO REMOVE AN EMPTY FLAVOR TANK 1 Place a container under the product dispensing block to catch any residual flavor and to preven...

Page 12: ...nel on the front door of the dispenser Press buttons as required Do not press hard a touch press is all that is required Modifier buttons are used for specialty drinks such as Iced Coffee Some of the...

Page 13: ...r of those drinks dispensed 6 To Exit a Press the Prime Button and hold for 2 seconds b Press the Clean Button and hold for 2 seconds To Reset Drink Count Data 1 Press Prime button and hold for 2 seco...

Page 14: ...k can be refilled with a 750 ml bottle of flavor 5 LOW LEVEL LOCKOUT After the Low Level Indicator begins to flash and when approximately 100 ml remain in the tank the Indicator Light with stay on sol...

Page 15: ...Fill Indicates tank level is resetting to Low Fill quantity Prime indicates tank priming Clean indicates tank cleaning underway Panel Disabled Indicates the Button Panel is disabled no product will b...

Page 16: ...ll the red LEDs on the panel buttons will flash 2 Clean While the red lights are flashing wipe down the button panel with warm soapy water and rinse with warm clear water NOTE The Panel Disabled mode...

Page 17: ...e tank including the cap with lukewarm water 3 WASH Place the tank and cap in a hot water wash at a minimum water temperature of 140 F or 60 C Add a good quality general cleaner to the hot water at th...

Page 18: ...into the appropriate location on the tank pump shelf Before installing the tank apply a small amount of food grade lubricant to the O ring on the outlet at the bottom of the tank 10 RINSE Fill the tan...

Page 19: ...ng cycle may be ended at any time e g during the cleaning cycle or if it is activated accidentally by pressing the Clean button a second time CLEANING Catch Tray Step Action 1 Remove the catch tray by...

Page 20: ...into the dispense tube This does not affect dispense amounts Periodically prime the pump to remove this air bubble CLEANING SCHEDULE Daily wipe the dispenser exterior with a clean sanitized towel clea...

Page 21: ...l flash and scroll This disables the button panel for the remainder of this procedure and no flavor may be dispensed The remainder of this re programming procedure must be done while the indicator lig...

Page 22: ...d 4 Once the reprogramming is complete the system reboots automatically and the LCD window returns to the display Select Flavor To Adjust Individual Dispense Amounts Alternative method 1 Enter Program...

Page 23: ...ntil snug 6 Place the dispenser on a level surface or level the dispenser by adjusting the legs by turning them slightly To ensure the dispenser is level place a bubble level on the top of the dispens...

Page 24: ...e door Note this is similar to a telephone cord 2 Lift the door up and off the hinges slide apart 3 Front Lower Panel Removal To remove the Front Lower Panel 1 Unscrew the 4 screws at the corners of t...

Page 25: ...ocker switch is at the top 7 Reconnect the wires restoring the wires to their previous positions To Remove and Replace the Circuit Breaker 1 Disconnect the AC power supply 2 Remove the lower front pan...

Page 26: ...vor button for the tank to be removed and then press and hold the Clean button for 2 seconds to empty the pump system of residual product The Clean button is located on bottom of the button panel on t...

Page 27: ...27 Tanks Removal...

Page 28: ...ved marrettes Do not use electrical tape 9 Power Supply removal See General Assembly View p 45 To Remove the Power Supply 1 Remove the back panel by removing its 8 screws 2 Disconnect the 2 connectors...

Page 29: ...oseness If damaged the tank will leak and the O ring must be replaced 6 Turn the dispenser around to gain access to the back 7 Remove the dispenser back by removing the 8 screws 8 Disconnect the door...

Page 30: ...ver Circuit Board or Card 1 Remove the rear cover of the dispenser by removing the 8 screws 2 Check to ensure the pump tray is positioned all the way back in the dispenser 3 Disconnect the upper 4 pin...

Page 31: ...e 2 blinks 1 second pause 3 blinks 1 second pause in sequence to cover all ten flavor tanks NOTE the pump plunger may move slightly releasing flavor Use catch container Count the blinks and release th...

Page 32: ...d Watch to ensure that pump lead screw moves and only the lead screw for that pump The pump position is re addressed Method 2 Manual Method NOTE flavor may be dispensed during this procedure so place...

Page 33: ...arbs noting their positions 4 Remove the block and replace it with a new block 5 Transfer the flavor dispensing tubes from the old block to the new block Use the same order of tubes to populate the ne...

Page 34: ...an rinse and sanitize 3 Remove the tube for the old flavor or the damaged tube If you are replacing the tube twist the tube off the barb Pull the other end of the tube off its product dispensing block...

Page 35: ...he O ring or the tank fitment 2 Replace damaged O rings To replace a remove the damaged O ring Do not use a sharp implement that would nick or damage the tank outlet spout b replace O ring with new ri...

Page 36: ...lect the Small size button 5 Weigh the amount dispensed 6 Compare the weight to the target weight The target weights will vary by size and product density Contact the A C Dispensing Equipment Inc Tech...

Page 37: ...he 6 pin connector on the right 3 Check AC Input On the 3 pin connector using a digital multimeter DVM set at 200 VAC power insert probes on the black and white wires on the connector Check for 110 12...

Page 38: ...ter 12 VDC If it does not register 12 VDC check to see if the other pumps do If they do check the cable assembly for proper connections Replace the cable if necessary 4 The green LED D1 also should be...

Page 39: ...n by rotation and pull to remove 2 Remove the check valve from the valve housing Do not remove the O rings from either side of the valve housing 3 Insert a new check valve in the proper orientation to...

Page 40: ...ith a wrench and unscrew to remove Remove the filter washer and inlet check valve Replace with a new inlet check valve Ensure correct placement of the valve inlet at the top facing the tank and outlet...

Page 41: ...41 IV DRAWINGS WIRING DIAGRAM...

Page 42: ...42 Shelf Assembly FlavorShot 5...

Page 43: ...43 Tubing Clear PVC Assembly FlavorShot 5...

Page 44: ...44 Outer Body Assembly FS 5...

Page 45: ...45 General Assembly FS 5...

Page 46: ...mbly FS 5 Drawing A 17 003 Tubing A C Part Number M 05 028 Manufacturer Part Number AA800017 ID 0 25 in OD 0 375 in Wall Thickness 0 0625 in TUBING CLEAR PVC 1 4ID X 3 8OD TUBE CUT LENGTH in 1 5 25 2...

Page 47: ...FS 4 1 E 18 002 A Power Supply VLT60 1001 5 1 M 01 052 A BACK PANEL FS 5 6 8 F 04 012 8 18 x 7 16 SS P TH HS 7 1 M 01 047 FRONT PANEL FS 8 1 F 12 002 WIRE GROMMET 5 8 9 2 F 04 002 8 18 X 3 8 SS P TH...

Page 48: ...e there is flavor product in the tanks 3 Make sure the dispensing tubes from the flavor tanks are clear of blockage with no twists or kinks and are not pinched off 4 Make sure the dispensing tube bloc...

Page 49: ...e product dispensing block correctly since kinks or blockages can affect delivery amounts 2 Check to ensure that the product dispensing block is clean 3 Product may have run dry before refilling Compl...

Page 50: ...nter at 1 888 777 9990 or 902 865 9602 Dispenser is leaking product from the tank 1 Make sure the flavor tank is securely positioned in the pump 2 Check the O ring seal on the tank outlet to ensure th...

Page 51: ...in the proper orientation to direct flow with the input end facing the flavor tank and the output end facing the dispense head See page 39 d reattach the check valve housing making sure both O rings...

Page 52: ...ion button for the tank that was filled c Press the Reset button on the upper front door of the dispenser The light should stop flashing or go out 4 If the red light continues call the A C Dispensing...

Page 53: ...hnical Assistance Center at 1 888 777 9990 or 1 902 865 9602 A C Dispensing Equipment Inc 100 Dispensing Way Lower Sackville Nova Scotia Canada B4C 4H2 Tel 902 865 9602 Toll Free 1 888 777 9990 Fax 90...

Page 54: ...or service performed by its Authorized Service Agencies The use of other than A C Dispensing Equipment Inc Authorized Service Agencies will void this warranty and A C Dispensing Equipment Inc will not...

Page 55: ...formed at overtime or premium labor rates Should service be required at times which normally involve overtime or premium labor rates the owner shall be charged for the difference between normal servic...

Page 56: ...________________________________________________________________ _____________________________________________________________________ _________________________________________________________________...

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