PANDA 55-4 PSC
120V/60Hz
Betriebsanleitung/Operation manual
...\Handbuch\Fahrzeug\Sonder\P55-4PSC\s00160.01.p65
04´02
Seite 7
Made by ICEMASTER GmbH - Germany
Table of Contents
Page
1. THE PANDA GENERATOR
1.1 Generator Main Components (Diagrams) .................................................................................
1.2 Remote Control Panel (Diagram) ..............................................................................................
2. GENERATOR OPERATING INSTRUCTIONS
2.1 Safety Instructions ......................................................................................................................
2.2 Summarized Operating Instructions ..........................................................................................
2.3 General Operating Instructions ..................................................................................................
2.3.1 Routine "Pre-Start" Checks (daily) ....................................................................................
2.3.2 Starting the Generator .......................................................................................................
2.3.3 Checks once the Generator is in Operation .....................................................................
2.3.4 Stopping the Generator .....................................................................................................
2.3.5 Safety Devices on the Panda Generators .........................................................................
2.4 Maintenance Requirements .......................................................................................................
2.4.1 Exchange of the V-belt for alternator ant internal cooling water pump .............................
3. GENERATOR FAULTS
3.1 Overloading the Generator .........................................................................................................
3.2 Generator Voltage Fluctuations and Monitoring ........................................................................
3.3 Low Generator Output Voltage ...................................................................................................
3.3.1 Checking the Generator Voltage .......................................................................................
3.3.2 Checking the Capacitors ...................................................................................................
3.3.3 Testing the Generator Stator Windings for "Shorts" to Ground ........................................
3.3.4 Rotor Magnetism Loss and "Re-magnetizing" .................................................................
3.4 Starting Problems .......................................................................................................................
3.4.1 Fuel Solenoid Valve ...........................................................................................................
3.4.2 Electric Throttle Shut-Off Solenoid ....................................................................................
3.4.3 Failure Bypass Switch .......................................................................................................
3.5 Troubleshooting Table ...............................................................................................................
4. INSTALLING THE PANDA SYSTEM
4.1 Installation Instructions for optimal Sound & Vibration Insulation ............................................
4.1.1 Mounting Location .............................................................................................................
4.1.2 Intake Air Ventilation Holes ...............................................................................................
4.2 Fuel System Installation .............................................................................................................
4.2.1 Air-bleeding of the Fuel System ........................................................................................
4.3 Generator 12V DC-System Installation ......................................................................................
4.3.1 Connection of the Remote Control Panel .........................................................................
4.3.2 Connection to 24V Starter Battery .....................................................................................
4.4 Generator AC-System Installation ..............................................................................................
4.4.1 AC-Main Supply Installation (AC-Control Box) ..................................................................
4.4.2 AC-Control box with VCS and ASB ....................................................................................
4.4.3 VCS-Voltage Control ..........................................................................................................
4.5 Cooling System ..........................................................................................................................
4.5.1 Ventilation of the internal cooling water circuit at the Panda Vehicle Generators ............
4.6 Oil Filter and Oil Supply System^ ...............................................................................................
4.6.1 Oil Circuit Maintenance .....................................................................................................
4.7 Exhaust System ..........................................................................................................................
4.8 Parallel Switching Box ................................................................................................................
5. TECHNICAL DATA
5.1 Technical Data of Engine ...........................................................................................................
5.2 Measurements ...........................................................................................................................
User Guide
Inst
allation Guide
10
20
21
23
24
24
25
26
26
28
31
32
33
34
35
36
37
39
42
44
44
45
46
47
52
52
53
54
55
56
59
63
63
66
67
68
71
71
74
75
76
77
83
84