Fischer Panda 10000x Manual Download Page 7

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10.6.16

Inhalt/Contens Seite/Page 7

Inhalt / Contens

7.8.2

After the oil level check and refilling the oil ..................................................................... .. 108

7.9

Replacement of engine oil and engine oil filter ............................................................................... .. 109
7.9.1

After the oil change ........................................................................................................ .. 111

7.10 Verifying the starter battery and (if necessary) the battery bank .................................................... .. 112

7.10.1

8 Generator Failure .................................................................................................................................... ... 115

8.1

Personal requirements.................................................................................................................... .. 115

8.2

Hazard notes for the troubleshooting.............................................................................................. .. 115

8.3

Tools and measuring instruments .................................................................................................. ... 117

8.4

Overloading the Generator ............................................................................................................. .. 117
8.4.1

Effects of Short Circuiting and Overloading on the Generator ....................................... .. 117

8.4.2

Overloading the Generator with Electric Motors ............................................................. .. 117

8.4.3

Generator Voltage Fluctuations and Monitoring ............................................................. .. 118

8.4.4

Automatic Voltage Monitoring and Auto-Shut Down ...................................................... .. 118

8.5

Low Generator-Output Voltage....................................................................................................... .. 118
8.5.1

Discharge the capacitors ................................................................................................ .. 118

8.5.2

Checking the Capacitors ................................................................................................ .. 119

8.6

Testing generator stator windings .................................................................................................. ... 121
8.6.1

Checking the generator voltage ...................................................................................... .. 121

8.6.2

Measuring the coil resistance ......................................................................................... .. 121

8.6.3

Checking the coil(s) to short-circuit ................................................................................ .. 121

8.6.4

Measuring the inductive resistance ................................................................................ .. 122

8.6.5

Testing generator stator winding for „shorts“ to ground .................................................. .. 122

8.6.6

Coil Resistance Measurements in Stator Windings ........................................................ .. 128
8.6.6.1

Checking windings. .......................................................................................... .. 128

8.7

Measuring the Coil Inductive Resistance........................................................................................ .. 129

8.8

Generator provides no Voltage....................................................................................................... .. 129
8.8.1

Rotor Magnetism Loss and „Re-magnetizing“ ................................................................ .. 129

8.8.2

Stop solenoid .................................................................................................................. .. 130

8.8.3

Damage to starter motor ................................................................................................. .. 131

8.9

Troubleshooting Table ................................................................................................................... ... 132
8.9.1

Generator faults .............................................................................................................. .. 132
8.9.1.1

Generator output to low. For 50 Hz versions: less than 200 V. For 60 Hz versions: less
than 100 V. 132

8.9.1.2

Generator voltage to high (more then 240 V-50 Hz / 135 V-60 Hz). If the generator is
providing excessively high voltage, the following potential causes should be investiga-
ted: 132

8.9.1.3

Generator voltage fluctuates. ........................................................................... .. 132

8.9.1.4

Generator is not able to start a electric motor. ................................................. .. 132

8.9.1.5

Diesel motor fails to start.................................................................................. .. 132

8.9.1.6

Starter motor is turning the engine, but generator fails to start. ....................... ... 133

8.9.1.7

Motor does not achieves enough speed during starting process..................... .. 133

8.9.1.8

Motor runs irregular.......................................................................................... .. 133

8.9.1.9

Motor speed drops. .......................................................................................... .. 133

8.9.1.10 Motor runs in off position.................................................................................. ..  134
8.9.1.11 Motor stops by itself. ........................................................................................ ..  134
8.9.1.12 Sooty black exhaust. ........................................................................................ ..  134

Summary of Contents for 10000x

Page 1: ...Panda_8000x 10000x_PVMV N_eng R01 1 10 6 16 Vehicles Generator Manual Panda 8000x PVMV N 8 kVA Panda 10000x PVMV N 10k VA 230 V 50 Hz 400 V 50 Hz Super silent technology...

Page 2: ...al is permitted only in consultation with the manufacturer Fischer Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liabilit...

Page 3: ...Protective conductor and potential equalisation 21 1 6 1 2 Protective conductor for Panda AC generators 21 1 6 1 3 Switch off all loads while working on the generator 21 1 6 1 4 Potential equalisation...

Page 4: ...system 42 4 3 4 Components of electrical system 43 4 3 5 Sensors and switches for operating surveillance 43 4 3 6 The oil circuit Schema 45 5 Installation Instructions 47 5 1 Personal requirements 47...

Page 5: ...11 4 Installation Radiator with Intercooler Schematic sample vertical Radiator 69 5 12 Exhaust installation 70 5 12 1 Exhaust connection for roof outlet 70 5 12 2 Exhaust connection for mounting belo...

Page 6: ...rs 94 5 26 Insulation test 95 5 27 Set into operation 95 6 Generator operation instruction 97 6 1 Personal requirements 97 6 2 Hazard notes for the operation 97 6 3 General operating instruction 97 6...

Page 7: ...e 121 8 6 3 Checking the coil s to short circuit 121 8 6 4 Measuring the inductive resistance 122 8 6 5 Testing generator stator winding for shorts to ground 122 8 6 6 Coil Resistance Measurements in...

Page 8: ...0 3 1Installation 154 11 0 4 Installation of the Electronic Control Unit ECU xControl GC S 154 11 0 5 Installation of the Connection Box xControl CB G 154 11 0 6 Installation of the xControl CP G 154...

Page 9: ...75 11 1 8 3 Set up the operation mode for the opt DC Power DP output of the CP G 176 11 1 8 4 Set up the follow up time for the opt DP output of the CP G 176 11 1 8 5 Switch the outputs of the CP G 17...

Page 10: ...Seite Page 10 Kapitel Chapter 2 10 6 16 Leere Seite Intentionally blank...

Page 11: ...rried out Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator...

Page 12: ...garettes hot surfaces sparks etc PROHIBITED No smoking In the environment described during the work specified smoking is prohibited PROHIBITED No fire or naked light Fire and naked light are ignition...

Page 13: ...ulled in when touching with body part loose fitting clothing scarf tie etc WARNING Explosion hazard Warning of substances that may cause an explosion under certain conditions e g presence of heat or i...

Page 14: ...UCTION Wear protective gloves PPE Wearing protective gloves provides the hands from hazards like friction graze punctures or deep cuts and protects them from contact with hot surfaces MANDATORY INSTRU...

Page 15: ...Regulations 10 6 16 Kapitel Chapter 1 General Instructions and Regulations Seite Page 15 Socket wrench set Hexagon socket wrench set Clamp on ammeter DC for synchronous generators AC for asynchronous...

Page 16: ...g these measures lies with those who undertake the installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of registering your product you will rec...

Page 17: ...ces and ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 1 5 3 Personal protective clothing PPE For maintenance and repair work on the equ...

Page 18: ...our health if they accumulate Ensure that the generator exhaust fumes are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator f...

Page 19: ...from the batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or a...

Page 20: ...Clean the signs with water and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 1 6 1 Speci...

Page 21: ...The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 1 6 1 3 Switch off all loads whil...

Page 22: ...clothing Do not touch your eyes while handling batteries If you have acid splashes on the skin or clothing wash them out with lots of water and soap If acid sprays into your eyes immediately flush th...

Page 23: ...by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you ca...

Page 24: ...ds you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted...

Page 25: ...manual and description of the definitions of the trained persons operators users This manual contains the working instructions and operating guidelines for the owner and user of Fischer Panda generato...

Page 26: ...and understood the manual and that all hazard notes and safety instructions are respected The user must be instructed by the operator owner regarding his activity at the generator especially concernin...

Page 27: ...apter 3 Basics Seite Page 27 Fig 3 3 3 AC Control box 3 AC Control Box representative picture Not present at all models Fig 3 3 4 FP Bus cable 15 mtr 4 FP Bus cable 15 mtr Fig 3 3 5 Termination resist...

Page 28: ...esentative picture 3 4 Range of operation Reliable power supply on vehicles 3 5 Panda transport box 3 5 1 Bolted Fischer Panda transport box 1 Remove the bolts for cover sidewalls 2 Remove the cover 3...

Page 29: ...e Fig 3 6 1 Sound insulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a flat head screwdriver Pull the sidewalls out by gri...

Page 30: ...ight for transport For transport the Fischer Panda transport box shall be used for the generator The generator shall be securely attached to the bottom of the box For loading unloading an adequate ind...

Page 31: ...ery Starter batteries Self discharge of batteries is a physical and chemical process and cannot be avoided even if the battery is disconnected For extended downtimes the battery shall be disconnected...

Page 32: ...00 level to full 3 8 3 Measures for medium term downtimes hibernation Medium term downtimes 3 to 6 months 3 8 3 1 Courses for preservation Check battery charge status and recharge regularly roughly ev...

Page 33: ...ery main switch Hold stop lever on generator motor in neutral position and crank starter for approx 10 seconds Then pause for 10 seconds Repeat this procedure 2 times Perform visual check of the gener...

Page 34: ...ed as necessary Attention Before recommissioning remove preservatives and protective measures 3 8 4 2 Measures for removing surface protection after extended downtimes recommissioning over 6 months Ch...

Page 35: ...The Panda Generator 10 6 16 Kapitel Chapter 4 The Panda Generator Seite Page 35 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate Fig 4 1 2 Discription type plate...

Page 36: ...st elbow 02 Compensator under heat isolation 03 Coolant pipe exhaust elbow silencer 04 DC alternator 05 Thermo sensor exhaust elbow 06 Oil pressure switch 07 Oil filter 08 Solenoid for starter motor 0...

Page 37: ...Water cooled silencer 02 Ventilation screw silencer 03 Air suction housing with air filter 04 Actuator for rpm regulation 05 Injection nozzle 06 Ventilation screw thermostat housing 07 Pulley for inte...

Page 38: ...valve 03 Oil dipstick 04 Cooling water intake pipe 05 Fuel filter 06 Sound cover base part 07 Connection fuel in 08 Connection fuel out 09 Oil drain hose 10 xControl connection panel 11 Cable AC Cont...

Page 39: ...apter 4 The Panda Generator Seite Page 39 4 2 4 Back View Fig 4 2 4 1 Back view 01 05 02 03 04 01 Water cooled silencer 02 Return flow external expansion tank 03 Connection exhaust hose 04 Air intake...

Page 40: ...unctions which increase functional reliability and operating safety of the generator Various parts of the generator are monitored with sensors which when triggered generate an error message and can sh...

Page 41: ...The Panda Generator 10 6 16 Kapitel Chapter 4 The Panda Generator Seite Page 41 4 3 2 The cooling system Fig 4 3 2 1 The cooling system...

Page 42: ...The Panda Generator Seite Page 42 Kaptitel Chapter 4 The Panda Generator 10 6 16 4 3 3 The fuel and combustion air system Fig 4 3 3 1 The fuel and combustion air system...

Page 43: ...mo sensor at the cylinder head serves the monitoring of the generator temperature Fig 4 3 5 2 Thermo switch at exhaust elbow Thermo sensor at water cooled exhaust elbow Fig 4 3 5 3 Coil thermo swotch...

Page 44: ...a Generator 10 6 16 Fig 4 3 5 4 Oil pressure switch Oil pressure switch In order to be able to monitore the lubricating oil system an oil pressure switch is built into the system The oil pressure swit...

Page 45: ...The Panda Generator 10 6 16 Kapitel Chapter 4 The Panda Generator Seite Page 45 4 3 6 The oil circuit Schema Fig 4 3 6 1 The oil circuit Schema...

Page 46: ...Seite Page 46 Kapitel Chapter 4 The Panda Generator 10 6 16 Leere Seite Intentionally blank The Panda Generator...

Page 47: ...a technical trained person or a Fischer Panda service point 5 1 1 Hazard notes for the installation Notice see Safety first on Page 12 Follow the general safety instruction at the front of this manual...

Page 48: ...above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out installation of t...

Page 49: ...5 Installation Instructions Seite Page 49 5 2 Environmental protection Environmental protection Engine liquids batteries are harmful for the environment Collect discharged engine liquids and dispose...

Page 50: ...lead foil which will change the mass and the vibration behaviour You should avoid fixing the generator on a slippery surface with little mass i e This acts as an amplifier of airborne sounds in the mo...

Page 51: ...tallation Instructions 10 6 16 Kapitel Chapter 5 Installation Instructions Seite Page 51 Fig 5 3 3 1 Shock mount 01 Shock mount representative picture 02 Captive shock mount representative picture 01...

Page 52: ...n of the connections can differ depending on the generator type The appropriate cables and connec tions are descriped at the generator The electrical connections MUST be carried out according to the r...

Page 53: ...s usually supplied an external electrical fuel pump DC The fuel pump must be installed close at the fuel tank The electrical connections is prepared at the generator Some generators f e with Deutz die...

Page 54: ...after the generator has been switched off if it is not possible to use the return flow pipe as a submerge pipe placed in the tank The instruc tions Bleeding Air from the Fuel System must be read after...

Page 55: ...can now start the machine The machine should start after a short period If this does not occur then a connecting nut fitted to the injection line must be loosened and starting procedure repeated Retig...

Page 56: ...fan e g 12 V 24 V or as an AC fan e g 230 V 50 Hz with respective input voltage 3 Cover optional 5 9 3 Radiator types In principle the following radiator types are differentiated 1 Flange mounted rad...

Page 57: ...inimum distance to vehicle roof 100 mm Minimum distance to next vertical wall 1 2 radiator width Min distance to gas exhaust heat and dirt source 500 mm The max permissible vehicle height must not be...

Page 58: ...Installation Instructions Seite Page 58 Kaptitel Chapter 5 Installation Instructions 10 6 16 Fig 5 9 3 2 1 Schematic radiator roof installation Fig 5 9 3 2 2 Schematic radiator roof installation...

Page 59: ...um distance to vehicle wall 100 mm Min distance to gas exhaust heat and dirt source 500 mm The max permissible vehicle length or width must not be exceeded During operation the exhaust flow must be un...

Page 60: ...a does not recommend underfloor installation The radiator can quickly become dirty Rock impacts can result in damage to the radiator The efficiency of the radiator will drop due to thermal short circu...

Page 61: ...s opened Fig 5 9 3 5 1 Incorrect installation in the cabin Incorrect installation in the cabin Air intake too narrow Generator air intake too close to the wall Hot air can be taken in next to the radi...

Page 62: ...ral air supply between generator and radiator can be designed on the side above or below Fig 5 9 3 6 1 Incorrect installation in a tunnel Incorrect installation in a tunnel Air intake too narrow Gener...

Page 63: ...ig 5 9 3 7 1 PVK UK installation location 5 9 4 Coolant hoses The diameter of the coolant hoses must be equal to or greater than the diameter of the generator connections A vacuum tight and temperatur...

Page 64: ...temperatures should be installed It is howe ver highly recommended to install two indicator instruments 1 coolant feed line cold side 2 coolant return line hot side The exact location of the measuring...

Page 65: ...drop below 30 5 9 12 Logging the temperature values during initial start up It is mandatory to measure the temperature values of the circulating coolant in the circuit after installing the genera tor...

Page 66: ...ce Note Each manual includes installation certificates which must be filled in after installation and returned to the manufacturer copy Returning the installation certificates and commissioning logs i...

Page 67: ...he coolant temperature at the exhaust manifold The external temp switch sensor in the hydraulic lines is not necessary at these generators 5 11 1 Installation for vertical radiator installation Fig 5...

Page 68: ...tructions 10 6 16 5 11 2 Installation for mounting the radiator under the vehicle Fig 5 11 2 1 Underfloor radiator schematic 1 2 3 4 5 6 01 Ventilation line 02 Coolant expansion tank 03 T fitting with...

Page 69: ...hematic 5 11 4 Installation Radiator with Intercooler Schematic sample vertical Radiator Fig 5 11 4 1 Installation Radiator with Intercooler Schematic sample vertical Radiator Note The installation sa...

Page 70: ...r mounting below the vehicle Fig 5 12 2 1 Exhaust installation scheme 3 2 1 4 5 6 7 8 1 Exhaust outlet 2 Generator 3 Roof through fitting 4 Vibration damper option 5 External pre silencer option 6 Exh...

Page 71: ...nstructions Seite Page 71 5 13 Connection of the Electrical Components Fig 5 13 1 Electrical Connections 1 Generator 2 External fuel pump 3 Remote control panel 4 AC control box 5 Radiator with fan 6...

Page 72: ...C Control box is necessary for the operation of Panda generators According to the generator capacity the AC Control box is variable dimensioned and equipped It is supplied with a lockable cap This cap...

Page 73: ...tel Chapter 5 Installation Instructions Seite Page 73 Fig 5 15 1 AC Control box single phase example 4 2 1 3 5 1 Terminal block for excitation 2 Solenoid for radiator fan 3 Boost solenoid 4 Capacitors...

Page 74: ...stallation Instructions 10 6 16 Fig 5 15 2 AC Control box three phase example 5 2 1 4 6 3 1 Terminal block for excitation 2 Boost solenoid 3 Solenoid for radiator fan 4 3 Phase Current Voltage measure...

Page 75: ...rd RCD etc Fig 5 15 1 1 Installation with looped in AC Control box 5 15 2 Installation AC Box Distribution panel connected separately Fig 5 15 2 1 Installation AC Box Distribution panel connected sepa...

Page 76: ...a power indication if applicable in the installation system The voltmeter and power indication if applicable has to be installed behind the selector switch so that the voltage for every possible volta...

Page 77: ...generator and then at the battery ATTENTION Right connection of the battery Battery connection Wrong connection of the battery bank can cause a short circuit and fire Install an appropriate fuse and...

Page 78: ...gative battery cable is connected to the engine foot Note The battery negative pole may not be connected with the boat ground or with the protective grounding of the 12 V installation Fig 5 16 1 3 DC...

Page 79: ...ter face It is optionally possible to connect emergency stop auto start load contactor and boost Fig 5 16 3 1 CP G 5 16 3 1 xControl ECU The xControl ECU is the main modul of the xControl installation...

Page 80: ...nerator will be stopped as soon as possible All DC out will be disconnected Line relay fuel pump optional dc out etc If not used the connection must be bridged 5 16 3 7 Fuel pump The fuel pump is cont...

Page 81: ...Installation Instructions Seite Page 81 5 18 Standard fan control for 1 phase and 3 phase generators In the standard kit the generators will be equipped with a one step fan control Fig 5 18 1 Fan con...

Page 82: ...Installation Instructions Seite Page 82 Kaptitel Chapter 5 Installation Instructions 10 6 16 Fig 5 18 2 Fan control 230 V...

Page 83: ...5 20 1 Function The speed regulation of the fan is made by pulse tracing modulation PWM of the operating voltage Pulse no pulse ratio becomes over an external temperature sensor NTC resistance to att...

Page 84: ...e adjusted by means of potentiometer present at the plate The PWM ratio starts with the exceeding of the starting temperature with approx 40 for 2 seconds so that the fan starts reliably According to...

Page 85: ...printed circuit board 5 20 5 12 V 24 V Operation For 12 V and or 24 V operation the pre resistor for the operating voltage of control electronics must be adapted This pre resistor consists of two res...

Page 86: ...ad current continuity 20 A maximum load current 3 sec 22 A nominal voltage fan 24 VDC Maximum ratings Transformer operation 12 V sieving in the power supply 10000 F 63 V depending on the load current...

Page 87: ...by outside switching operation caused glitches Attention Configuration at delivery for 24 V operation solder joint J101 closed solder joint J102 open main fuse 30 A installed output fuse 20 A install...

Page 88: ...trol for single phase fans PKE 2 5V_Ziehl Abegg The electronic fan control variety the fan rpm stepless 5 22 1 Preset for the use with Fischer Panda generators The Ziehl Abegg fan control is preset fo...

Page 89: ...sensor Ziehl Abegg KTY The sensor is connected to E GND A resistor 4 2kOhm must be connected parallel to the sensor Fig 5 22 2 1 Connection plan line 230V 50Hz T temperature sensor 1 2 R M fan PE M 4...

Page 90: ...ntrol for single phase fans PXET6Q_Ziehl Abegg The electronic fan control variety the fan rpm stepless 5 23 1 Preset for the use with Fischer Panda generators The Ziehl Abegg fan control is preset for...

Page 91: ...8 9 Datum Bearb Gepr Norm Urspr Ers d Ers f Blatt 1 Bl von 1 Zust nderung Datum Name Zeichnungsnummer D 33104 Paderborn Otto Hahn Str 32 34 www fischerpanda de 49 0 5254 9202 0 Projektnummer Fischer P...

Page 92: ...16 Leere Seite Intentionally blank Installation Instructions 5 24 Electronic fan control for 3 phase fans PKD T5 PKD M10 Ziehl Abegg The electronic fan control variety the fan rpm stepless Fig 5 24 0...

Page 93: ...16 Kapitel Chapter 5 Installation Instructions Seite Page 93 5 24 1 Configuration of the electronic fan control PKD T5 for Fischer Panda Generators Fig 5 24 1 1 Configuration of the fan control PKD T...

Page 94: ...uration of the electronic fan control PKD M10 for Fischer Panda Generators Fig 5 25 0 1 Configuration of the fan control PKD M10 for Fischer Panda Generators LHKO EHJJ IDQ FRQWURO SK 3 0 2Q 2II VHW 3E...

Page 95: ...st also be connected to this common ground usually ground contacts are attached to the devices metallic housings The electrical system installation must also comply with the hook up requirements of th...

Page 96: ...Installation Instructions Seite Page 96 Kaptitel Chapter 5 Installation Instructions 10 6 16...

Page 97: ...an unexpected starting of the generator the starter battery must be disconnected before start working at the generator Attention Danger to life Rotating parts inside of the generator Do not run the g...

Page 98: ...ons 6 3 2 1 The soot of the generator is due to the fact that The cylinder temperatures are too low to ensure complete burning of all the fuel delivered A further result is that of abnormal carbon bui...

Page 99: ...temperatures switches The combustion engine is further equipped with a oil pressure control switch which switches the motor off if the oil pressure sinks to a particu lar level 6 4 Instructions for ca...

Page 100: ...models direct on the generator Capacitors store an electrical charge It is possible that even after they have been disconnected stored energy is still held Therefore it is essential that the connector...

Page 101: ...ry Therefore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently started Do no...

Page 102: ...asons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Installation maintenan...

Page 103: ...s oil drain system v belt cable connections hose clips air filter fuel lines Once a week Lubrication of actuator trapezoid thread spindle 7 5 Maintenance interval For the maintenance intervals see the...

Page 104: ...6 1 De aerating screw Open de aerating screw at the cooling water pump representative picture Fig 7 6 2 De aerating screw Open de aerating screw at the thermostat housing representative picture Fig 7...

Page 105: ...r cap Open the cooling water filler neck again and also the de aerating screws at the same time Fill in again cooling water representative picture Repeat this procedure several times The generator can...

Page 106: ...ilter 1 Open the closure on the right hand side of the air intake housing 01 Closure Fig 7 7 2 Replace air filter 2 Open the closure on the left hand side of the air intake housing 01 Closure Fig 7 7...

Page 107: ...the oil pan Caution Burn hazard Generator and coolant can be hot during and after operating Wear personal protective equipment Gloves protective goggles protective clothing and safety shoes Assure gen...

Page 108: ...mark by less than 50h there might be a technical problem In that case we recommend going to a shop or a Fischer Panda service point if the oil is cloudy or even creamy coolant might have mixed with th...

Page 109: ...erator on a levelled surface with marine generators Change the oil when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil...

Page 110: ...e oil drain screw by means of the open ended wrench from the oil drain hose rotating direction left Use a second open ended wrench to lock Make sure to do this over the container Use spanner size 17 m...

Page 111: ...heck oil level after every 2 litres with the oil dipstick 9 Check proper filling level See section 7 8 Checking oil level on page 107 When the proper filling level is reached screw in the oil cap agai...

Page 112: ...cable connections Fig 7 10 1 1 1 Battery Keep battery clean and dry Remove dirty clamps Clean terminal posts and and clamps of the battery and grease with acid free and acid resistant grease When reas...

Page 113: ...battery s state of charge During measurement the temperature of the electrolyte should preferably be 20 C Attention The gases emitted by the battery are explosive Keep sparks and naked flames away fr...

Page 114: ...Seite Page 114 Kapitel Chapter 7 Maintenance Instructions 10 6 16 Leere Seite Intentionally blank Maintenance Instructions...

Page 115: ...at a running generator can result in severe personal injury Therefore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarante...

Page 116: ...ctrical voltages above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out...

Page 117: ...r many hours The genset can be run for several hours at partial load i e 2 3 of rated power however it is not advised that it is run for more than 2 3 hours at full load The Panda is designed so as no...

Page 118: ...uipment is used voltage control with circuit breaker 8 4 4 Automatic Voltage Monitoring and Auto Shut Down If air conditioning units compressors or other such valuable equipment are installed on board...

Page 119: ...capacitors can be lethal Do not contact the capacitors with bare fingers or non insulated metallic objects In order to test the capacitors the terminal lead wires have to be disconnected using pliers...

Page 120: ...e multimeter battery charges the capacitor and then the capacitor discharges quickly The discharge to the multimeter closes the circuit briefly and continuity is achieved for a brief instant causing t...

Page 121: ...ld together 0 00 ohms should be indicated If the poles are isolated the display should indicate an overflow Please implement this test in order to examine the equipment Measure of the resistance withi...

Page 122: ...ly the generator stator windings must be tested for shorts to ground as follows 1 Ensure that the generator is OFF and cannot be accidentally started Disconnect the battery 2 Remove AC output terminal...

Page 123: ...e removed if it is guaranteed that the generator cannot be inadvertently started representative picture Fig 8 6 5 2 Wiring diagram HP1 230 V 50 Hz Fig 8 6 5 3 Generator Power Terminal Box 400 V 50 Hz...

Page 124: ...Generator Failure Seite Page 124 Kaptitel Chapter 8 Generator Failure 10 6 16 Fig 8 6 5 4 Wiring diagram HP3 400 V 50 Hz...

Page 125: ...ox 120 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the generator The cover may only be removed...

Page 126: ...240 V 60 Hz 208 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the generator The cover may only b...

Page 127: ...240 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the generator The cover may only be removed if...

Page 128: ...n every case the relation between the values should be the same Some meters do not work fine when values are very small Measure the resistance between the different windings When you find a value in t...

Page 129: ...N L1 Z 8 8 Generator provides no Voltage 8 8 1 Rotor Magnetism Loss and Re magnetizing After having stood idle for a longer period of time or after having been shut down abruptly from operating under...

Page 130: ...sition and the generator stops B Energized to run This version is equipped with two solenoids an actuating and a stop solenoid After being fed with current the actuating solenoid attracts the adjustin...

Page 131: ...ns of the motor The free wheel will be heavily worn if the starter still operates thereby causing damage to the springs roller bearings or cog teeth This could lead to complete destruction of the star...

Page 132: ...Check if electrical load is fluctuating 2 Motor disturbances 2 Refer to section Motor runs irregular Cause Solution If the generator is unable supply enough power to start an electric motor 120V 60Hz...

Page 133: ...rator OFF at control panel 2 Remove the glow plug see engine manual 3 Rotate the motor by hand carefully 4 Check if there is water in the oil and change both oil and filter if necessary 5 Determine ca...

Page 134: ...essary top up Check motor s oil pressure and have repaired by motor manufacturer Service if necessary Over under voltage Is indicated on the remote control panel Switch off the remote control panel re...

Page 135: ...15W 40 etc 9 1 1 2 Quality of oil The quality of an engine oil is specified by the API standard American Petroleum Institutes The API designation is to be found on each engine oil bundle The first let...

Page 136: ...tter For Generators with common rail or particle filter use DIN590 2009 or better Do not use alternative fuel because its quality is unknown or it may be inferior in quality Kerosene which is very low...

Page 137: ...Mains 120V 60Hz Panda 8000 Panda 9000 Panda 12000 Panda 18 Panda 24 approx 2 8 approx 2 8 approx 3 5 approx 3 2 approx 0 3 approx 2 8 approx 2 8 approx 3 5 approx 3 2 approx 0 3 approx 2 8 approx 2 8...

Page 138: ...Volt 3 5 Volt 6 11 Volt 6 11 Volt 6 11 Volt 3 5 Volt 3 5 Volt 7 12 Volt 7 12 Volt 7 12 Volt 3 6 Volt Terminal Panda 8000 Panda 9000 Panda 12000 Panda 14000 Panda 18 Panda 24 Panda 30 L N 4 2 60Hz 2 3...

Page 139: ...0 8 8 Panda PVMH 14000 NE 25 40 8 8 Generatortyp Generator type K hlwasser Cooling water Abgas Exhaust Kraftstoff Fuel Zulauf Feed R cklauf Return Panda PVK U 4000i 5000i 20 40 8 8 Panda PVK U 4 5 ND...

Page 140: ...8 8 Panda PVK UK 14000 NE 25 40 8 8 Panda PVK UK 15000 NE 15000i 25 40 8 8 Panda PVK UK 9 4 25 40 8 8 Panda PVK UK 18 NE 25 40 8 8 Panda PVK UK 24 NE 25 40 8 8 Panda PVK UK 30 NE 25 40 8 8 Panda PVK...

Page 141: ...14000 230 V 50 Hz Panda 14000 400 V 50 Hz Panda 14000 120 V 60 Hz 48 0 A 15 2 A 112 7 A Panda 40 230 V 400 V 50 Hz 3 N PE Panda 47 230 V 400 V 50 Hz 3 N PE 52 A 52 A Voltage Required cable cross sect...

Page 142: ...4k Panda 5k Panda 5000 LPE Panda 6500 Panda 7 mini Panda 8000 Panda 8 mini Panda 9000 Panda 10000 Panda 9 mini Panda 12000 Type Z482 Z482 D722 Z602 D722 Governor MIni VCS VCS mechanic VCS VCS Automati...

Page 143: ...on ratio 23 1 24 1 22 1 22 1 23 1 Lubrication oil capacity 3 6 l 3 7 l 5 1 l 6 0 l 6 7 l Fuel consumption approx 1 1 2 8 l approx 1 3 3 6 l approx 1 7 4 5 l approx 2 2 5 9 l approx 2 7 7 2 l Oil consu...

Page 144: ...MB Panda 75 MB Panda 7 5 4 Panda 9 4 Panda 12 4 Panda 17 4 Panda 22 4 Type Kubota D905 Kubota D1105 Kubota V1505 Kubota V2203 Kubota V2403 Governor mechanic VCS VCS VCS VCS VCS Automatic start booster...

Page 145: ...118 Nm 68 Nm 68 Nm 68 Nm Compression ratio 20 5 1 22 6 1 22 6 1 19 0 1 17 6 1 Lubrication oil capacity 10 0 l 13 2 l 13 2 l 13 2 l 14 0 l Fuel consumption approx 3 15 8 4 l approx 3 15 8 4 l approx 3...

Page 146: ...equivalent 12 V 36 Ah equivalent 12 V 52 Ah equivalent 12 V 70 Ah equivalent Recommend cable cross size starter battery cable Length 4 meter max 25 mm 25 mm 25 mm 25 mm 25 mm Max exhaust back pressur...

Page 147: ...Appendix 10 6 16 Kapitel Chapter 9 Appendix Seite Page 147 0 35 l kW electrical power the randomized values between 30 and 80 of the rated speed...

Page 148: ...Seite Page 148 Kapitel Chapter 9 Appendix 10 6 16 Leere Seite Intentionally blank Appendix...

Page 149: ...Panda_xControl_eng R01 5 10 6 16 Panda xControl Manual...

Page 150: ...Fischer Panda GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for i...

Page 151: ...must not be put into operation with cover removed If the generator is mounted without sound cover the rotating parts pulley belt etc must be covered and protected so that an injury is excluded All se...

Page 152: ...Safety Instructions Panda xControl Seite Page 152 Kaptitel Chapter 10 Safety Instructions Panda xControl 10 6 16 Note Note also the safety of the other components of your system...

Page 153: ...he xControl CP G is the display and operating element for the xControl System Power is supplied via the bus cable Multiple remote control panels can be installed within the system 11 0 2 xControl GC S...

Page 154: ...with a xControl System The panel and the fuel pump are connected at this interface It is optionally possible to connect emergency stop auto start load contactor and boost Note Only a electrical traine...

Page 155: ...ermination resistor plugged into the second RJ45 socket It is mandatory to use the Fischer Panda bus cable to connect the modules Fig 11 0 1 xControl CP G Reverse Side Fig 11 0 2 Connection Schema Ope...

Page 156: ...omatic start option is set in the menu the generator may start by an external signal Fig 11 0 7 2 Welcome screen The CP G Panel shows the welcome screen for 2 seconds Fig 11 0 7 3 Address screen After...

Page 157: ...rnal signal To avoid an unexpected starting of the generator the starter battery must be disconnected before start working at the generator The Automatic Start will remain activated even if the xContr...

Page 158: ...with autostart Overview screen 1 english text with autostart enabled Fig 11 0 7 3 Overview screen 1 german text with autostart Overview screen 1 german text with autostart enabled If the generator is...

Page 159: ...Generator status 02 AC present 03 Temperature of the generator ok 04 Operating hours of the generator 05 Percentage of power Fig 11 0 9 2 Overview screen 2 symbolic The second screen shows 06 Voltage...

Page 160: ...1 english text Which screen the display shows symbolic or english text or german text can be set up in the menu The first screen shows 01 Generator status 02 AC present 03 Temperature of the generator...

Page 161: ...1 1 Overview screen 1 german text Which screen the display shows symbolic or english text or german text can be set up in the menu The first screen shows 01 Generator status 02 AC present 03 Temperatu...

Page 162: ...The third screen shows 10 Temperature of the cylinder head 11 Temperature of the generator coil 12 Temperature of the exhaust 13 Voltage of the starter battery Fig 11 0 11 4 Overview screen 4 german...

Page 163: ...and cleaned The impeller fatigue increases if residual affects the raw water intake 5 Visual inspection Control fixing bolts check hose connectors for leakages control electrical connections 6 Switch...

Page 164: ...l To avoid an unexpected starting of the generator the starter battery must be disconnected before start working at the generator Fig 11 1 3 1 Panel on 1 Switch the xControl CP G on Wait till the over...

Page 165: ...the cooling water pump is driven with the motor The cooling water is discharged to the exhaust outlet and since the motor has not run the exhaust pressure is not high enough to expel the sea water wh...

Page 166: ...tor has stopped if necessary close fuel valve The Menu Fig 11 1 2 Enter the menu screen symbolic The Last screen of the overview is the Enter the menu screen Switch the CP G on and scroll down with th...

Page 167: ...ween the submenus 1 Submenu Panel in the submenu Panel you can change all panel settings like Brightness Language etc 2 Submenu Generator in the submenu Generator you can change the generator relevant...

Page 168: ...st of the panel 3 Standby time out of the Panel 4 Standby brightness of the panel 5 Way of illustration symbolic or text of the overview screens 6 Language of the text screens 7 Temperature unit C or...

Page 169: ...Step down buttons to the menu point contrast and confirm with the Start Stop Enter button You enter the menu point contrast Fig 11 1 7 2 1 Submenu Contrast Increase decrease with the Step up Step dow...

Page 170: ...he menu point standby brightness and confirm with the Start Stop Enter button You enter the menu point standby brightness Fig 11 1 7 4 1 Submenu standby brightness Increase decrease with the Step up S...

Page 171: ...e the language of the text screens of the CP G Scroll with the Step up Step down buttons to the menu point language and confirm with the Start Stop Enter button You enter the menu point language Fig 1...

Page 172: ...choose back you return into the submenu panel without the cancel confirm screen 11 1 7 8 Reset all values of the panel submenu to standard Scroll with the Step up Step down buttons to the menu point...

Page 173: ...Fig 11 1 8 1 1 Submenu autostart Choose off or on with the Step up Step down buttons and confirm with the Start Stop Enter button Choose cancel or confirm with the Step up Step down buttons and confi...

Page 174: ...11 1 8 2 Overview screen 1 symbolic with autostart Overview screen 1 symbolic with autostart enabled Fig 11 1 8 3 Overview screen 1 english text with autostart Overview screen 1 english text with aut...

Page 175: ...ons to the menu point optional DC output and confirm with the Start Stop Enter button You enter the menu point optional DC output Fig 11 1 8 2 1 Submenu optional DC output Choose operation mode or fol...

Page 176: ...P G Fig 11 1 8 4 1 Submenu follow up time Increase decrease with the Step up Step down buttons the value and confirm with the Start Stop Enter button Choose cancel or confirm with the Step up Step dow...

Page 177: ...with the Start Stop Enter button 11 1 8 6 Check the event log of the CP G Scroll with the Step up Step down buttons to the menu point event log and confirm with the Start Stop Enter button You enter...

Page 178: ...Enter button 11 1 9 How to change the menu text from german to english 1 Turn the xControl Panel on 2 Wait till the first overview screen appear 3 Scroll down till the last overview screen appear 4 P...

Page 179: ...ple Sensor defect Fig 11 2 1 1 1 Sensor defect symbolic A soon as a defect sensor is detected the xControl shows it in the display Fig 11 2 1 1 2 Sensor defect english Fig 11 2 1 1 3 Sensor defect ger...

Page 180: ...ge Voltage to low yes yes n a 2 AC Frequency Frequency to low yes yes n a 5 Emergency Emergency button pushed Contact emergency open n a yes n a 7 Oil pressure Oil pressure to low Failure oil pressure...

Page 181: ...ort circuit yes n a 82 Stop solenoid Pull Failure stop solenoid pull coil short circuit yes n a 83 Optional DC out Failure optional DC out short circuit yes n a 89 Battery voltage Battery voltage to h...

Page 182: ...Panda xControl Seite Page 182 Kaptitel Chapter 11 Panda xControl 10 6 16 255 Reserved n a n a yes No Description Cause Explication Warning Gen Stop Info...

Page 183: ...da xControl Seite Page 183 11 2 3 Description of Symbols Fig 11 2 1 Symbols Warning Failure shut down Failure Sensor Failure Line open Broken Sensor Broken short circuit OK AC Voltage Current Generato...

Page 184: ...xControl Seite Page 184 Kaptitel Chapter 11 Panda xControl 10 6 16 Power Generator out Load Generator running Generator off Temperature Engine Exhaust Winding Coil Preglow Example Failure Engine Tempe...

Page 185: ...r Fig 11 2 2 FP Bus Kabel 15 m 34 02 02 131H FP Bus Kabel 15 m 34 02 02 131H Fig 11 2 3 Abschlu wiederstand 34 02 02 133H Abschlu wiederstand 34 02 02 133H Fig 11 2 4 Adapter Rhamen 31 03 20 263H Adap...

Page 186: ...Panda xControl Seite Page 186 Kaptitel Chapter 11 Panda xControl 10 6 16 11 2 3 1 Dimensionszeichnung Fig 11 2 3 1 1 CP G...

Page 187: ...Gewicht Ersatz f r Ersetzt durch Blatt 13 02 2015 jschaefers 1 1 A3 21 02 08 019P Fischer Panda GmbH Otto Hahn Str 40 D 33104 Paderborn Tel 05254 9202 0 Fax 05254 9202 550 info fischerpanda de www fis...

Page 188: ...zt durch Blatt 13 02 2015 jschaefers 1 1 A3 Fischer Panda GmbH Otto Hahn Str 40 D 33104 Paderborn Tel 05254 9202 0 Fax 05254 9202 550 info fischerpanda de www fischerpanda de Allgemeintoleranzen nach...

Page 189: ...Panda xControl 10 6 16 Kapitel Chapter 11 Panda xControl Seite Page 189...

Page 190: ...Seite Page 190 Kapitel Chapter 11 Panda xControl 10 6 16 Leere Seite Intentionally blank Panda xControl...

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