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SERVICING

CAUTION: Only trained and qualified Safety Control Technicians should attempt to 
service Flame Safeguard control installations.

Special care must be exercised in troubleshooting a burner control
system. Electrically live parts are exposed when covers of devices
are removed. Additionally, safety interlocks and limit switches (air
flow, fuel pressure, LWCO, etc.) should not be jumpered out during
troubleshooting, nor should any attempt be made to eliminate or
alter any portion of the programming sequence beyond use of the

Run-check

 switch during the pilot trial-for-ignition period of pilot

ignited burners.

Servicing Fireye D-Series units is facilitated by the use of plug-in
programmer and amplifier modules.

Trouble with installations equipped with Fireye D30 controls can
be readily isolated by following the procedure in the sequence
listed below. An AC-DC test meter is required. Test points are
located on the chassis board to assist with measuring line and load
voltages. Test jacks are located on the amplifier for measuring
flame signal strength. The LED indicators are a useful service tool. 

Voltage at terminals S1, S2 should read approximately 560 volts AC for 72DUV1, 72DUVS4, and
72DUVSIT amplifiers, 7 volts DC for 72DIRI amplifier, and 280 volts AC for 72DRT1 amplifier,
with power on and burner off.

Before troubleshooting check the following:

1.

Installation and wiring have been made in accordance with the installation instructions.

2.

Contact tabs on bottom of chassis are not bent out of position.

3.

Chassis is properly secured to the wiring base.

4.

The programmer is securely plugged in and the 

run-check

 switch is in the 

run

 position.

5.

The correct amplifier for the method of flame detection desired is securely plugged in.

6.

The flame detector is clean.

7.

The lockout switch is reset.

TROUBLESHOOTING

In the following tabulation, trouble symptoms appear in bold type and possible causes for that symp-
tom are listed below the bold type.

Note: For direct spark ignited oil burners, substitute the words main oil valve for pilot valve.

Zero volts at terminals L1-L2. All indicators off.

— Electrical disconnect switch off.
— Blown fuse or tripped circuit breaker.
— Bent tab on bottom of control.
— Broken wire, loose connection or wiring error.

Low volts at terminals L1-L2. All indicators off.

— Minimum operating voltage 102 volts.

Zero volts at terminals 13-L2. All indicators off.

— Burner on-off switch off.
— Open limit switch or operating control.
— Bent tab on bottom of control.
— Broken wire, loose connection or wiring error.

Summary of Contents for D30 Series

Page 1: ...ed during the prepurge and firing period The control system de energizes all fuel valves within four seconds following flame failure An alarm circuit actuates audible and visual alarms following a saf...

Page 2: ...F C UV1A UV2 UV8A UV90 Scanner 200qF 93qC 40qF C 45UV5 Scanner 200qF 93qC 40qF C 48PT2 Scanner 140qF 60qC 40qF C 69ND1 Flame Rod TIP 2460qF 1500qF 816qC 40qF C Humidity 85 RH MAX NON Condensing MAXIMU...

Page 3: ...cable UV8A 90q head 1 2 NPT mount 72 unshielded leads UV90 3 6 9 90 side opening 36 900mm 72 1800mm or 108 2700mm cable 45UV3 1050 3 4 mount cast aluminum housing 8 wire 72DUVS4 Ultraviolet Repetitive...

Page 4: ...application of a control could result in an unsafe condition hazardous to life and property Selection of a control for a particular application should be made by a compe tent professional such as a bo...

Page 5: ...semble or disassemble a control and its plug in modules place the unit on a work bench remove the two module retainer hold down screws and lift off the module retainer The module retainer cannot be re...

Page 6: ...r a short circuit is detected it must be eliminated before the control is plugged into the wiring base and power turned on Otherwise the control may be destroyed or improper operation may occur INSTAL...

Page 7: ...ield of view 5 CAUTION The scanner must not sight the ignition spark directly or any part of the burner that can reflect the spark back to the scanner The scanner must not see a pilot flame that is to...

Page 8: ...g UV Scanners To connect the scanner to the control the UV1 and UV8A scanners are supplied with 36 or 72 of flexible cable The UV2 comes with 36 of flexible cable to connect the scanner to the control...

Page 9: ...t flame too short or in the wrong position to ignite the main flame reliably must not be detected 4 Scanner must have unobstructed view of flame being monitored 5 Flame being monitored must completely...

Page 10: ...d at least 1 2 into the flame but not more than half way through 5 If the flame is partly luminous the electrode tip should extend only to the edge of the flame It is not necessary to maintain absolut...

Page 11: ...llows 7 Following a 10 second trial for ignition if the flame is detected the main fuel valve Terminal 7 is energized and the TFI indicator LED goes out 8 Ten seconds later Terminal 5 de energizes the...

Page 12: ...ch mounted on the main fuel valve and activated by the valve stem It is connected between Terminal 3 and 13 The valve proof of closure interlock prevents a burner start up if the valve stem is not in...

Page 13: ...eck all safety interlocks for proper shut down of the boiler To measure the Series D30 control s flame signal strength use a 1 000 ohm volt or greater DC volt meter or a Digital meter with input imped...

Page 14: ...the control will de energize the pilot assembly at the end of the trial for ignition interval and the control will lockout The check run switch must be in the run position for this test FIGURE 3 TYPI...

Page 15: ...lot test must be accomplished by a trained and qualified burner technician 1 Manually turn off the main fuel supply 2 Place the check run switch in the check position 3 Turn power on and initiate a no...

Page 16: ...and low fuel pressure or temperature switches low fire start switches fuel valve proof of closure interlock etc 4 Pilot flame failure response and lockout 5 Main flame failure response and lockout 6...

Page 17: ...y 560 volts AC for 72DUV1 72DUVS4 and 72DUVSIT amplifiers 7 volts DC for 72DIRI amplifier and 280 volts AC for 72DRT1 amplifier with power on and burner off Before troubleshooting check the following...

Page 18: ...ting actual flame Replace flame scanner or correct scanner wiring Replace 72D series amplifier module Replace 70D30 control Pilot not energized at the end of purge Air Flow indicator on TFI and FIREYE...

Page 19: ...Pilot flame does not shut off following main flame TFI Pilot connected to terminal 5 Air flow Fireye indicators on Pilot valve stuck open Wiring error Replace 70D30 control Flame signal drops off whi...

Page 20: ...canners include a replaceable 4 263 1 Firetron cell Type 45UV5 1009 scanners include a replaceable 4 314 1 UV tube Type 69ND1 Flame Rod The flame rod and its insulator should be kept clean by washing...

Page 21: ...direct connection of limit and operating controls Fuel valve interlock low fire start interlock running interlocks such as air flow fuel pressure and temperature and Burner Motor Ignition Main fuel v...

Page 22: ...IPE THREAD 1 DIA 25 4 UV1A UV SCANNER 36 FLEXIBLE CABLE UV 1A 3 72 FLEXIBLE CABLE UV 1A 6 72 LEAD 2 7 8 73 2 50 8 1 5 8 41 3 1 4 82 UV SCANNER Type 45UV3 Model 1050 2 3 8 60 3 2 3 8 60 3 1 2 12 7 L 1...

Page 23: ...23...

Page 24: ...s found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND F...

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