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14

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4.

Observe the pilot flame signal on the test meter. If the average voltage is below normal, re-adjust
the pilot flame or re-align the detector.

5.

During the pilot flame test and adjustment period, if flame is not detected, the control will lock-
out. To re-establish the pilot flame trial-for-ignition (TFI) manually reset the lockout switch, and
re-purge the boiler.

6.

When UV flame detection is used, a test is required to verify that

UV radiation from the ignition spark is not being detected. To
accomplish this, manually shut off both pilot and main fuels.
Initiate a normal start-up and when the TFI light comes on,
observe the test meter which should read no more than 1 volt.
If more than 1 volt is observed, realign the UV scanner, and/or
shield the spark from the scanner’s view. Programmers 71D80,
71D81, 71D90 provide ignition spark cutoff prior to pilot
flame proving (when the ignition transformer is connected to
Terminal X), to assist with installations where UV radiation
from spark ignition is difficult to eliminate from the view of the
UV scanner.

7.

With all methods of flame detection, check pilot flame failure
response by manually shutting off the pilot fuel and then ini-
tiate a normal start-up. With no pilot flame present, the control
will de-energize the pilot assembly at the end of the trial-for-
ignition interval, and the control will lockout. The check-run
switch must be in the “run” position for this test.

FIGURE 3.

TYPICAL WIRING ARRANGEMENT FOR PILOT IGNITED BURNER

INTERMITTENT

PILOT

VALVE(S) †

Disconnect
Means And

Overload

Protection

Required

Not Used

Burner Motor

Control Circuit

Ignition And Fuel Valve Control Circuit

Lockout

Alarm Circuit

Plug In

Flame Amplifier

Flame 

Rod*

FIREYE

WIRING BASE

TERMINALS

IMPORTANT; A Good

Earth Ground is

Essential

120 VOLT

50/60 Hz

H

Note: When A Flame Rod Is 

Used, Jumper S2 To The Ter-

minal Board Screw directly 

above green grounding screw 

on the wiring base

NOT USED 

FLAME

SCANNER

IR or UV

LOW FIRE
START
INT.

RUNNING
INTERLOCK

FUEL VALVE
PROOF OF 
CLOSURE

LIMIT OPERATING
SWITCHES

Burner
Switch

RED

BLACK

45UV5-1009

Caution: All safety limit switches should be approved as 
limit controls and should be wired directly in the circuit of 
the Flame Safeguard control. The use of electronic switch-
es to close interlock circuits may cause erratic operation.

S2

S1

A

8

7

6

5

13

12

X

P

D

M

3

L2

L1

11

10

L1

L2

S1

S2

S2

S1

L2

L1

BURNER/

BLOWER

MOTOR

S1

S2

Not Used

WIRING ARRANGEMENT FOR SPARK IGNITED OIL BURNER

IGNITION

TRANSFORMER

IGNITION

TRANSFORMER

PRIMARY

MAIN OIL VALVE

SECONDARY

MAIL OIL VALVE

7

6

X

N

*

INTERRUPTED

PILOT

VALVE(S)

MAIN
FUEL

VALVE(S)

LOCKOUT

ALARM

† Intermittent pilot not permitted on oil burners

Summary of Contents for D30 Series

Page 1: ...ed during the prepurge and firing period The control system de energizes all fuel valves within four seconds following flame failure An alarm circuit actuates audible and visual alarms following a saf...

Page 2: ...F C UV1A UV2 UV8A UV90 Scanner 200qF 93qC 40qF C 45UV5 Scanner 200qF 93qC 40qF C 48PT2 Scanner 140qF 60qC 40qF C 69ND1 Flame Rod TIP 2460qF 1500qF 816qC 40qF C Humidity 85 RH MAX NON Condensing MAXIMU...

Page 3: ...cable UV8A 90q head 1 2 NPT mount 72 unshielded leads UV90 3 6 9 90 side opening 36 900mm 72 1800mm or 108 2700mm cable 45UV3 1050 3 4 mount cast aluminum housing 8 wire 72DUVS4 Ultraviolet Repetitive...

Page 4: ...application of a control could result in an unsafe condition hazardous to life and property Selection of a control for a particular application should be made by a compe tent professional such as a bo...

Page 5: ...semble or disassemble a control and its plug in modules place the unit on a work bench remove the two module retainer hold down screws and lift off the module retainer The module retainer cannot be re...

Page 6: ...r a short circuit is detected it must be eliminated before the control is plugged into the wiring base and power turned on Otherwise the control may be destroyed or improper operation may occur INSTAL...

Page 7: ...ield of view 5 CAUTION The scanner must not sight the ignition spark directly or any part of the burner that can reflect the spark back to the scanner The scanner must not see a pilot flame that is to...

Page 8: ...g UV Scanners To connect the scanner to the control the UV1 and UV8A scanners are supplied with 36 or 72 of flexible cable The UV2 comes with 36 of flexible cable to connect the scanner to the control...

Page 9: ...t flame too short or in the wrong position to ignite the main flame reliably must not be detected 4 Scanner must have unobstructed view of flame being monitored 5 Flame being monitored must completely...

Page 10: ...d at least 1 2 into the flame but not more than half way through 5 If the flame is partly luminous the electrode tip should extend only to the edge of the flame It is not necessary to maintain absolut...

Page 11: ...llows 7 Following a 10 second trial for ignition if the flame is detected the main fuel valve Terminal 7 is energized and the TFI indicator LED goes out 8 Ten seconds later Terminal 5 de energizes the...

Page 12: ...ch mounted on the main fuel valve and activated by the valve stem It is connected between Terminal 3 and 13 The valve proof of closure interlock prevents a burner start up if the valve stem is not in...

Page 13: ...eck all safety interlocks for proper shut down of the boiler To measure the Series D30 control s flame signal strength use a 1 000 ohm volt or greater DC volt meter or a Digital meter with input imped...

Page 14: ...the control will de energize the pilot assembly at the end of the trial for ignition interval and the control will lockout The check run switch must be in the run position for this test FIGURE 3 TYPI...

Page 15: ...lot test must be accomplished by a trained and qualified burner technician 1 Manually turn off the main fuel supply 2 Place the check run switch in the check position 3 Turn power on and initiate a no...

Page 16: ...and low fuel pressure or temperature switches low fire start switches fuel valve proof of closure interlock etc 4 Pilot flame failure response and lockout 5 Main flame failure response and lockout 6...

Page 17: ...y 560 volts AC for 72DUV1 72DUVS4 and 72DUVSIT amplifiers 7 volts DC for 72DIRI amplifier and 280 volts AC for 72DRT1 amplifier with power on and burner off Before troubleshooting check the following...

Page 18: ...ting actual flame Replace flame scanner or correct scanner wiring Replace 72D series amplifier module Replace 70D30 control Pilot not energized at the end of purge Air Flow indicator on TFI and FIREYE...

Page 19: ...Pilot flame does not shut off following main flame TFI Pilot connected to terminal 5 Air flow Fireye indicators on Pilot valve stuck open Wiring error Replace 70D30 control Flame signal drops off whi...

Page 20: ...canners include a replaceable 4 263 1 Firetron cell Type 45UV5 1009 scanners include a replaceable 4 314 1 UV tube Type 69ND1 Flame Rod The flame rod and its insulator should be kept clean by washing...

Page 21: ...direct connection of limit and operating controls Fuel valve interlock low fire start interlock running interlocks such as air flow fuel pressure and temperature and Burner Motor Ignition Main fuel v...

Page 22: ...IPE THREAD 1 DIA 25 4 UV1A UV SCANNER 36 FLEXIBLE CABLE UV 1A 3 72 FLEXIBLE CABLE UV 1A 6 72 LEAD 2 7 8 73 2 50 8 1 5 8 41 3 1 4 82 UV SCANNER Type 45UV3 Model 1050 2 3 8 60 3 2 3 8 60 3 1 2 12 7 L 1...

Page 23: ...23...

Page 24: ...s found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND F...

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