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Assembly and installation

18

Festo – GDCP-EXPT-KM-KOMP-EN – 1204a – English

Slot nut mounting across the mounting frame with additional angle brackets

Note

The additional angle brackets are required in the following examples in order to

increase the torsional rigidity and the bearing surface.

Example 1

Holes for slot nut mounting

Holes for additional angle brackets

Example 2

Holes for slot nut mounting

Holes for additional angle brackets

Fig. 3.8

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Summary of Contents for EXPT 120

Page 1: ...Description Mechanical assembly 8003784 1204a Tripod kinematics EXPT...

Page 2: ...m Warning Hazards that can cause death or serious injuries Caution Hazards that can cause minor injuries or serious material damage Other symbols Note Material damage or loss of function Recommendatio...

Page 3: ...nd installation 11 3 1 Transport 11 3 2 Storage conditions 11 3 3 Unpacking 12 3 4 Checking tripod kinematics and scope of delivery 13 3 5 Preparations for assembly 14 3 5 1 Dimensions 14 3 5 2 Requir...

Page 4: ...motors 35 6 1 3 Dismounting the front unit 36 6 1 4 Dismantling the protective conduit 38 6 1 5 Dismounting a pair of rods 39 6 2 Repair 40 6 3 Accessories 40 6 4 Disposal 40 A Technical appendix 41...

Page 5: ...s and are to be used as follows in excellent technical condition in original status without unauthorised modifications within the limits of the product defined by the technical data Appendix A 1 in an...

Page 6: ...ents All warnings and instructions in this documentation for the correct and safe use of the product must be observed at all times Comply with the connection and environmental conditions of the produc...

Page 7: ...with rotary drive size 11 T4 Front unit with rotary drive size 11 and pneumatic rotary through feed Motor attachment position Fig 3 12 HHH Motor axis A1 A2 A3 rear HHV Motor axis A1 rear Motor axis A2...

Page 8: ...controller Without control system C1 Control system with multi axis controller CMXR C1 C2 Control system with multi axis controller CMXR C2 and integrated PLC Operator terminal Without operator unit...

Page 9: ...identical to the other variants The only difference being that the axes are rotated by 180 and the toothed belt faces upwards This prevents abrasion in the working space The optional control system in...

Page 10: ...mple and corresponds to the variant T1 to T4 with rotary drive and motors in attachment position HHH the position of the electrical and pneumatic connections The interface housing is located opposite...

Page 11: ...s 45 47 5 61 5 66 Total weight1 165 170 220 225 1 With max accessories Tab 3 1 Note For transport observe the marking on the upper side of the transport box 1 Transport the packed tripod kinematics to...

Page 12: ...ing for later use or dispose of it in the proper manner Removing transport packaging 1 Remove the four screws of the lid and lift the lid up and off the transport box 2 Remove all screws from the side...

Page 13: ...ontents 3 Remove the mounting screw in the box and remove the box from the pallet 4 Check that the delivery is complete Designation Number for EXPT T0 Number for EXPT T1 to T4 Description of tripod ki...

Page 14: ...he mounting holes www festo com catalogue The following conditions must be met otherwise the range of functions may be restricted enough room for the tripod kinematics to move including room outside t...

Page 15: ...e corner bracket of the mounting frame There must be a torsionally rigid flat bearing surface in the area of the corner bracket In order for the tripod kinematics to attain the positioning accuracy st...

Page 16: ...oved Screws M8 to DIN 912 Direct mounting with at least 4 screws per corner bracket directly on the frame dimensions catalogue specifications These 4 screws should be placed far enough apart to ensure...

Page 17: ...t mounting parallel to mounting frame Example 1 The holes in the corner brackets are arranged so that a 80x80 profile 1 with 40 mm between slots can be fastened in a number of different posi tions 1 P...

Page 18: ...dditional angle brackets Note The additional angle brackets are required in the following examples in order to increase the torsional rigidity and the bearing surface Example 1 Holes for slot nut moun...

Page 19: ...down or tip over The front unit must not strike against anything or be placed against the floor Grip the EXPT only in the area of the motors and axes or on the mounting frame Set down the tripod kine...

Page 20: ...matics are fastened to the base pallet with 6 triple square socket screws 2 Grip the tripod kinematics together with a second person and only in the area of the motors axes and mounting frame corners...

Page 21: ...hed belt axis 3 Motor 4 Mounting frame Fig 3 11 Warning Crushing of body parts If improperly fastened the tripod kinematics can come undone and fall down Fasten the tripod kinematics on the frame in a...

Page 22: ...ng position on the frame where they can be screwed in place by a fourth person 7 The tightening torque is 10 Nm 20 in the case of slot nut mounting Note When installing on the frame be mindful of the...

Page 23: ...the markings EXPT T0 EXPT T1 to T4 1 2 3 1 3 4 5 6 7 1 Ball 2 Central hole 4 mm 3 Ball stud with pneumatic port 4 Air port variant T2 and T4 5 Connection for encoder cable 6 Connection for motor cable...

Page 24: ...ion the alignment of the motors The illustrated variant is an example and corres ponds to the standard alignment HHH the interface housing is located opposite motor 1 on the mounting frame 1 2 3 4 5 6...

Page 25: ...t the factory The built in pressure switch SDE5 4 sets an output signal when at least one pair of rods is detached Connect the air port 5 or pneumatic rotary through feed to the front unit variant T2...

Page 26: ...only by a specialist trained as an electrotechnician SDE 5 connection Port identification signal Pin Plug pattern Circuit diagram 24 V DC Operating voltage 1 Switching output A out A 2 4 0 V 3 Fig 3 1...

Page 27: ...otective earth conductor PE 4 Fig 3 18 Connection of ENC encoder for rotary drive Port identification signal Pin Plug pattern Signal trace A 1 Signal trace A 2 Signal trace B 3 Signal trace B 4 Signal...

Page 28: ...st The following knowledge is required specialist with knowledge of robotics and CoDeSys knowledge of the handling of the Festo components CMMP and CMXR knowledge of the handling and operation of the...

Page 29: ...s so that they cannot move unexpectedly or bring them into a secure end position Note Maintenance work should only be conducted by properly trained personnel in accord ance with these instructions 5 1...

Page 30: ...GDCP EXPT KM KOMP EN 1204a English Size 95 120 Toothed belt axis EGC 80 TB KF Maintenance task Greasing the bearing guide 1 Lubrication interval in operating hours h 6000 Lubricant grease Lub KC1 fro...

Page 31: ...rication interval in operating hours h 6000 Lubricant grease Lub KC1 from Festo Lubricating point Tab 5 3 5 2 Troubleshooting Malfunction Possible cause Remedy Audible leakage of compressed air Rod lo...

Page 32: ...e to their size and weight the tripod kinematics should be held and turned over by a total of three persons Tab 3 1 An additional person is required to release the mounting Caution Crushing of body pa...

Page 33: ...oosening the mounting screws 2 Have three people holding the tripod kinematics while a fourth person unscrews them 3 Carefully remove the tripod kinematics from the mounting frame and bring them to th...

Page 34: ...g frame Fig 6 2 6 Acting together lower the tripod kinematics until they are resting on the mounting frame Make sure that the corner 3 on which the tripod kinematics are standing is securely in place...

Page 35: ...or bring them into a secure end position Note Removing a motor causes the referencing of the corresponding axis to be lost When commissioning the axis must be referenced again Removal of the motor is...

Page 36: ...all joint 3 Push in T fitting Fig 6 4 Caution Danger of crushing exists when disconnecting the ball cups from the balls Be sure that you do not let your fingers be pinched between the balls and the ba...

Page 37: ...nt T2 and T4 5 Connection for encoder cable 6 Connection for motor cable 7 Connection for sensor cable Fig 6 5 3 Disconnect the rods of the first rod pair from the balls as follows Hold the front unit...

Page 38: ...he protective conduit proceed as follows 1 Vent the supply ports 2 Pull the rod loss detection hoses coming from the protective conduit 1 out of their push in T fit tings 3 For T1 to T4 remove the enc...

Page 39: ...ics 1 Use a cloth to clean the balls and ball cups of the detached rods 2 Check the balls and ball cups for damage 3 Likewise check the springs pins washers and supports for damage If there is any dam...

Page 40: ...ccessories Please select the appropriate accessories from our catalogue www festo com catalogue 6 4 Disposal When dismantling parts observe the instructions Chapter 6 1 Observe the local regulations f...

Page 41: ...A 1 2 Mechanical Size 45 70 95 120 Working space Nominal diameter mm 450 700 950 1200 Nominal height mm 100 Rod loss detection Pneumatic connection Hose with a nominal diameter of 4 mm Operating press...

Page 42: ...force in Z direction N 1000 750 750 750 Max frame strength horizontal N 145 150 200 215 Max frame strength vertical N 250 290 325 475 1 When used in conjunction with motor controller CMMP AS C5 3A an...

Page 43: ...T3 T4 Rotation angle Infinite Gear ratio mm 30 1 Repetition accuracy 0 01 Max output speed rpm 200 Max continuous speed rpm 117 Nominal torque Nm 0 75 0 75 1 8 1 8 Peak torque Nm 1 8 1 8 4 5 4 5 Max a...

Page 44: ...is prohibited Offenders will be liable for damages All rights re served in the event that a patent utility model or design patent is registered Copyright Festo AG Co KG Postfach D 73726 Esslingen Pho...

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