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End plate pairs with internal auxiliary pilot air and
tubing via pneumatic multiple connector plate

Description

CPV..-EPL-PG

CPV..-EPR-PG

– Connections on the

pneumatic multiple
connector plate

– Division into pressure

zones only permitted with
isolating plate Ident.
code T

– Valves to left of isolating

plate suitable for vacuum

– Right end plate with

internal auxiliary pilot air
is marked with INT

End plate pairs with external auxiliary pilot air and
tubing via pneumatic multiple connector plate

Description

CPV..-EPL-PE

CPV..-EPR-PE

– Connections on the

pneumatic multiple
connector plate

– Division into pressure

zones only permitted with
isolating plate Ident.
code T

– Suitable for vacuum

5. Maintenance and conversion

CPV... 9811d

5-17

Summary of Contents for CPV -VI Series

Page 1: ...Compact Performance CPV valve terminal Pneumatics Typ CPV VI...

Page 2: ......

Page 3: ...e copying distribution and utilization of this docu ment as well as the communication of its contents to others without expressed authorization is prohibited Of fenders will be held liable for the pay...

Page 4: ...Part no 165 200 Title MANUAL Designation P BE CPV GB II CPV 9811d...

Page 5: ...1 2 1 4 Fitting the CPV valve terminal onto the SIMATIC ET 200X 2 13 2 2 CPV valve terminal with pneumatic multiple connector plate 2 16 2 2 1 Fitting the pneumatic multiple connector plate 2 17 2 2 2...

Page 6: ...the valve locations 5 7 5 2 Conversion from automatic reset manual override to locking manual override 5 13 5 3 Conversion from internal to external pilot air 5 14 5 4 Conversion from individual to ce...

Page 7: ...original condition without unauthorized modifications in faultless technical condition The specified limit values for pressures temperatures electrical data torques etc must be observed Please comply...

Page 8: ...are framed and also signalled by pictograms Danger categories A distinction is made between the following WARNING This means that personal injury or damage to property may occur if these instructions...

Page 9: ...High voltages or undefined switching states of the elec tronic components which may influence connected cir cuits Electrostatically vulnerable components These will be damaged if you touch the contac...

Page 10: ...With IC connection Information on the electric electronic components In this manual With MP connection Information on the electric electronic components See product packing With CP connection Informat...

Page 11: ...peration fitting installation and commissioning of CP systems Manual CP field bus node programming and diagnosis CVP valve terminal pneumatics CP modules electronics Content Special information on com...

Page 12: ...ns depending on electrical connection IC connection MP CP connection AS i connection CPV valve terminal CP valve boards with auxiliary pilot air and the following micro or mini valves a 5 2 way single...

Page 13: ...ith serial connections enabling the CPV valve terminal to be connected to the AS i bus CPV valve terminal with CP connection CPV valve terminal variant with plug and socket enabling the CPV valve term...

Page 14: ...Plate for dividing the valve terminal into two pressure zones Pneumatic multiple connector plate Board for central wiring of the valve terminal connections for supply air exhaust and work air Relay p...

Page 15: ...Chapter 1 System overview 1 System overview CPV 9811d 1 1...

Page 16: ...Contents 1 System overview 1 1 Summary of variants 1 3 1 2 Description of components 1 8 1 System overview 1 2 CPV 9811d...

Page 17: ...in your machine or system Due to its compact structure the CPV valve terminal can be mounted near to the actuators which it is to control This means that shorter compressed air tubing can be used Los...

Page 18: ...on on this type of terminal is made separately by means of a socket on each sole noid coil CPV valve terminal with IC connection This CPV valve terminal is available with 4 6 or 8 valve plates The ele...

Page 19: ...y connection without additional supply connection and 4 inputs not CPV18 The CPV valve terminals with AS i connection can be fitted with the following valve plates two or four valve plates with 5 2 wa...

Page 20: ...terminal into two press ure zones with the aid of the isolating plate The isolat ing plate is available in two variants Isolating plate Isolating plate with blocked compressed air channels 1 and 11 O...

Page 21: ...or plate which fits flush with the end plates of the CPV valve terminal The holes for fastening to the wall or for foot mounting are on the connection side of the pneumatic multiple connector plate Ex...

Page 22: ...annels 1 and 11 Valve plates fitted with single or double solenoid valves Identifying plate and cover of manual override for inscription clips optional not in connection with relay plate Pneumatic mul...

Page 23: ...single solenoid Valve plate 5 3 way mid position blocked Valve plate two 3 2 way one open in basic position one closed in basic position Valve plate 5 2 way double solenoid Blanking plate Valve plate...

Page 24: ...ction is implemented on the CPV10 14 terminals with two 3 2 way valves blocked in basic position in combination with externally fitted switchable non return valves PLEASE NOTE If you are using the 3 2...

Page 25: ...may only be used with intermediate plugs for current reduction With AS i connection F valve plates may only be operated in valve terminals of type CPV10 GE ASI 4E4A With direct connection F valve plat...

Page 26: ...hand end plate Supply connections 1 11 12 14 exhaust connections 3 5 82 84 with individual tubing on left and or right hand end plate with central tubing on pneumatic multiple connector plate Work co...

Page 27: ...ecting lugs for pilot solenoid coil 14 Earth ground connection per end plate Connecting lugs for pilot solenoid coil 12 Yellow LEDs signal status displays of pilot solenoids per cable socket Ready to...

Page 28: ...g 9 pin for terminals with 4 valves 25 pin for terminals with 6 or 8 valves Label clip Yellow LEDs signal status displays of the pilot solenoids Type plate Earth ground connection per end plate Fig 1...

Page 29: ...el clip Yellow LEDs signal status display of relays Yellow LEDs signal status display of the pilot solenoids Relay connections with cable Type plate Earth ground connection per end plate Green LED Sta...

Page 30: ...cable only CPV GE ASI Z AS i bus socket with yellow bus cable Sensor cable with plug only CPV GE ASI 4E4A AS i cable cap only CPV GE ASI Z Label clip Yellow LED status displays of the pilot solenoids...

Page 31: ...Chapter 2 Fitting 2 Fitting CPV 9811d 2 1...

Page 32: ...eet 2 11 2 1 4 Fitting the CPV valve terminal onto the SIMATIC ET 200X 2 13 2 2 CPV valve terminal with pneumatic multiple connector plate 2 16 2 2 1 Fitting the pneumatic multiple connector plate 2 1...

Page 33: ...ts 2 1 CPV valve terminal with individual tubing The CPV valve terminal with individual tubing has been designed for use on a system or machine which is fitted in one of the following ways Fitting var...

Page 34: ...10 14 valve terminals with direct connection for Interbus Loop type CPV GE IBL or for AS i connection with inputs outputs type CPV GE ASI E A Fitting variant Rear Front only CPV10 14 with IC connectio...

Page 35: ...rews supplied for this purpose see table When fitting the valve terminal from the rear make sure that the fix ing bolts of the profile sections grip into the groove in the end plates Valve terminal Fi...

Page 36: ...Fig 2 2 Fitting the CPV valve terminal onto a wall Make sure that there is enough room to connect the power cables and the pneumatic tubing In the case of front fitting a suitable spacer or cutout sec...

Page 37: ...plates 20 mm 120 mm 5 18 mm 4 26 mm 30 mm 4 6 7 Cut out wall section if spacer is not used Spacer The following applies with CPV10 14 valve terminals Dimension 1 for CPV valve terminal with MP CP or...

Page 38: ...erminal onto the wall with four M4 or M5 screws of suitable length 2 1 2 Fitting onto a hat rail PLEASE NOTE In order to fit the CPV valve terminal onto a hat rail you require the following fitting ki...

Page 39: ...mm height 15 mm Make sure that there is enough room to connect the power cables and the pneumatic tubing Fasten the hat rail to the surface approximately every 100 mm Screw the 2 brackets onto the end...

Page 40: ...PV18 Hat rail Hat rail clamping unit Fixing bolts only CPV10 14 Fig 2 4 Fitting the valve terminal onto a hat rail Hang the CPV valve terminal onto the hat rail and fasten it on both sides with the ha...

Page 41: ...CPV18 Proceed as follows First you must prepare your fastening surface and make a suitable bracket where necessary The posi tion and distances between the fastening holes of the CPV valve terminals a...

Page 42: ...into the holes intended for this purpose on the left and right hand end plates see diagram CPV10 CPV14 CPV18 Socket head screws M4 x 45 M4 x 50 M6 x 65 1 2 3 M4 x 45 or M4 x 50 or M6 x 65 socket head...

Page 43: ...fitted onto a pneumatic interface module of type EM 148 P DO 16 x P CPV for the decentral periphery device ET200X When the device is fitted the switching status of the valve solenoid coil can be recog...

Page 44: ...V VI BG ET200X Connecting lug with centring bolt 109 5 mm 132 mm Fig 2 7 Dimensions for fitting onto the SIMATIC ET200X 3 Place the valve terminal carefully and without tilting onto the pneumatic inte...

Page 45: ...terminal onto the Siemens SIMATIC ET200X PLEASE NOTE In order to remove the CPV valve terminal lift it up carefully and without tilting If the valve terminal is operated in a dirty environment the se...

Page 46: ...plate In this case replace the end plates with multiple connector end plates The pneumatic multiple connector plate is available in two variants Standard design of the pneumatic multiple connector pl...

Page 47: ...r extended design by the connection side to a mounting surface proceed as follows Cut out a section of the mounting surface dimen sions see Figs 2 9 and 2 10 Drill four holes in the mounting surface T...

Page 48: ...mm 6 60 mm 55 mm R4 11 25 mm 10 mm x number of plates 31 5 mm Diameter 4 3 mm 39 5 mm 6 76 6 mm 68 6 mm R4 12 75 mm 14 mm x number of plates 38 3 mm Diameter 4 3 mm 59 0 mm 6 98 mm 25 5 mm 18 mm x nu...

Page 49: ...21 mm 10 mm x number of plates 21 5 mm 18 5 mm Diameter 6 5 mm 40 mm 9 89 mm R14 9 0 mm 4 7 mm 5 55 mm R8 26 mm 14 mm x number of plates 29 5 mm 29 5 mm Diameter 6 5 mm 60 mm 118 mm R22 15 mm 35 5 mm...

Page 50: ...ng surface for M6 screws The position of and distance between these holes can be seen in Fig 2 11 Dimension 1 Number of valve locations CPV10 CPV14 CPV18 2 62 mm 80 mm 107 mm 4 82 mm 108 mm 143 mm 6 1...

Page 51: ...the fastening holes under the electrical connector plate Place the 3 seal or 4 seal strips for sealing the sup ply channels into the grooves in the left or right hand end plate In order to seal the wo...

Page 52: ...d on the front above the ma nual override PLEASE NOTE The designation support cannot be fitted onto CPV valve terminals which are equipped with relay plates Proceed as follows Clip the designation sup...

Page 53: ...Chapter 3 Installation 3 Installation CPV 9811d 3 1...

Page 54: ...General connecting principles 3 3 3 2 Connecting the CPV valve terminal 3 5 3 2 1 Auxiliary pilot air 3 6 3 2 2 Connecting the supply and work tubing 3 8 3 2 3 Connecting the electrical cables 3 11 3...

Page 55: ...po nents Please observe the following The components on the valve terminal contain electros tatically vulnerable components Do not touch the con tact surfaces of the plug connnectors These compo nents...

Page 56: ...tion and tighten clamping screw B 3 Group the tubing together for reasons of clarity with tubing connectors or multiple hose holders Disconnecting 1 Loosen the locking screw or locking ring of the scr...

Page 57: ...t the work lines from left to right room for wrench In order to guarantee optimum efficiency of your CPV valve terminal we recommend that the compressed air and if necessary the exhaust lines be conne...

Page 58: ...internally branched auxiliary pilot air the above mentioned instruction also applies to the supply air connection 1 11 The CPV valve terminal is intended for internal or exter nal pilot air depending...

Page 59: ...to 8 bar This will ensure reliable faultless and operation of the CPV valve terminal Ensure that the regulated external pilot air is supplied or taken at only one point by means of common tubing for...

Page 60: ...1 4 G 3 8 Screw connector in end plates or pneumatic multiple connector plate 2 or 4 Work air vacuum M7 G 1 8 G 1 4 Screw connector 3 5 Exhaust right left hand end plate Pneum multiple connector plate...

Page 61: ...of back pressures 1 2 3 4 5 6 CPV valve terminal 1 Common 3 5 Central 82 84 Central 3 5 CPV valve terminal 2 Common 82 84 Fig 3 4 Common tubing with non return valves PLEASE NOTE The exhaust channels...

Page 62: ...of CPV valve terminals with ducted sup ply air connections 11 and 12 14 must be sealed with blind plugs Vacuum low pressure operation The CPV valve terminal can be operated with vacuum or low pressure...

Page 63: ...N 60950 VDE 0805 Remark By using PELV power units protection against electric shock protection against direct and indirect contact in accordance with EN 60204 1 IEC 204 is guaranteed on Festo valve te...

Page 64: ...ram 1 Earth ground connections Fig 3 5 Earth ground connection of CPV valve terminal PLEASE NOTE Earth the CPV valve terminal Connect the earth connection on the left or right hand end plate see Fig 2...

Page 65: ...nnect the current consuming devices to the relay outputs as follows Carefully insert the socket first onto the connecting lug of the lower relay output see diagram Screw the socket tight with the cent...

Page 66: ...status of the valve solenoid coil KMYZ 4 24 This socket offers a low cost alternative There is no LED in the plug but it complies with protection class IP40 Address assignment of the valves The addre...

Page 67: ...the connecting lugs of the ap propriate pilot solenoid or of the intermediate lug see diagram The socket can be turned 180 Make sure that the centring bolt grips into the hole in the socket between t...

Page 68: ...ing the CP cable PLEASE NOTE Detailed instructions on the electrical installation of the CPV valve terminal with CP connection can be found in the manual CP system General installa tion and commission...

Page 69: ...Chapter 4 Commissioning 4 Commissioning CPV 9811d 4 1...

Page 70: ...Contents 4 Commissioning 4 1 General instructions 4 3 4 2 Testing the valves 4 4 4 2 Locating faults 4 10 4 Commissioning 4 2 CPV 9811d...

Page 71: ...h the CPV valve terminal at an end plate Commission only a completely fitted and wired valve terminal Make sure that there is a sufficient supply of air cooling for the following operating conditions...

Page 72: ...nts Activity Preliminary test of the pneumatic tubing Test the valve cylinder combination with the manual override Complete commissioning of the complete system Install and connect the complete system...

Page 73: ...ating voltage make sure that all manual overrides are set again at their basic positions You then avoid undefined switching states of the valves You should use the manual override principally when com...

Page 74: ...til it is reset by hand The following types of manual override can be used with the CPV valve terminal Locking manual override Manual override with automatic reset Slide of locking manual override to...

Page 75: ...ave no effect with cylinders actuated as follows by means of single solenoid valves by means of double solenoid valves which are switched to flow through during the pressureless phase The effects of s...

Page 76: ...inder combination with the manual override as shown in the diagrams below When the test is finished switch off the compressed air supply again Actuate the manual override with automatic reset pushing...

Page 77: ...ith locking Reaction of valve Push the slide of the manual override down as far as possible The valve switches Leave slide in lower position remains switched Push the slide of the manual override up a...

Page 78: ...mmon tubing connections of work tubing connections between the modules basic position switch position basic position Check the seal or tubing fitting When switching on again regulate separate auxiliar...

Page 79: ...s when several systems with central ducted exhaust are used Two pressure zones Pressure zones are limited by isolating plate Can be fitted later Vacuum operation low pressure operation Separately regu...

Page 80: ...eady to operate PLEASE NOTE Observe the assignment of the LED to the appropriate manual override With IC connection LED in front plug to upper manual override 14 LED in rear plug to lower manual overr...

Page 81: ...anual override is shown in the diagram below 1 2 LEDs and manual override for pilot solenoid 14 LEDs and manual override for pilot solenoid 12 Fig 4 2 Relationship of the LEDs to the manual override 2...

Page 82: ...e Meaning Yellow out Basic position Logic 0 signal not applied Yellow alight Switch position or basic position Logic 1 signal applied Logic 1 but operating voltage of outputs is below permitted tolera...

Page 83: ...Chapter 5 Maintenance and conversion 5 Maintenance and conversion CPV 9811d 5 1...

Page 84: ...ions 5 7 5 2 Conversion from automatic reset manual override to locking manual override 5 13 5 3 Conversion from internal to external pilot air 5 14 5 4 Conversion from individual to central tubing 5...

Page 85: ...lowing the compressed air supply the power supply to the valve solenoid coils You thereby avoid Uncontrolled movements of loose tubing Sudden and undesired movements of the connected actuators Undefin...

Page 86: ...ugs on the relay outputs of CPV valve terminals with CP connection To do this loosen first the locking screws of the upper plugs Carefully pull the plug away from the connecting lugs Then loosen the l...

Page 87: ...e fastening screws of the pneumatic multiple connector plate in the left and right hand end plates one turn in diagonally opposite sequence Then remove the screws completely Now remove the CPV valve t...

Page 88: ...ods until the heads of the screws are flush with the outer surface of the end plate do not remove the tie rod Pull the valve terminal apart so that the distance be tween the component to be replaced a...

Page 89: ...the component so that it snaps out of the front tie bolt 5 1 2 Fitting components into the valve locations Proceed as follows 1 Fitting components Check that the seals are fitted correctly between the...

Page 90: ...tes with pneu matic springs or double solenoid valves are fitted The seating is not symmetrical see diagram Pneumatic spring valve Ident code M Designation L on the seal must point forwards Double sol...

Page 91: ...d Swing the components carefully backwards Make sure there is sufficient space for the flat seals Push the upper tie rod as far as possible into the CPV valve terminal and screw it in a few turns Alig...

Page 92: ...CPV valve terminal The flat seals are seated at the bottom of the electri cal connector plate see digram Remove the self adhesive flat seal from the recess To do this carefully loosen a corner of the...

Page 93: ...over on the connecting lugs of the valve block Carefully press down the end cover Tighten the screws of the electrical connector plate in diagonally opposite sequence with 0 6 Nm CPV10 14 or with 3 Nm...

Page 94: ...plates with 0 3 Nm Then tighten the screws in diagonally opposite sequence with 2 Nm CPV10 14 or with 4 Nm CPV18 CP terminal with foot fastening Insert the fastening screws in the right hand end plat...

Page 95: ...Use a screwdriver to press in the centre of the safety clip as shown in 1 The safety clip will then bend and can be removed from the fastening If you wish to use the safety clip again Use a thin objec...

Page 96: ...s are fitted on your CPV valve terminal by means of the part numbers po sition see below In the case of CPV valve terminals with AS i CP or MP connections the electrical connec tor plate must be disma...

Page 97: ...individual tubing Description CPV EPL G CPV EPR Connections only in left hand end plate Division into pressure zones not permitted Not suitable for vacuum Unused connections must be sealed CPV EPL CP...

Page 98: ...nes not permitted Suitable for vacuum CPV EPL CPV EPR E Connections only in right hand end plate Division into pressure zones not permitted Suitable for vacuum CPV EPL E CPV EPR E Connections in left...

Page 99: ...code T Valves to left of isolating plate suitable for vacuum Right end plate with internal auxiliary pilot air is marked with INT End plate pairs with external auxiliary pilot air and tubing via pneum...

Page 100: ...MP connections remove the appropriate cover see section Removing components from valve locations Place the CPV valve terminal on the left hand end plate Loosen the outer tie bolts max 1 turn see Fig...

Page 101: ...ghten it with 0 3 Nm Then tighten first the centre and then the outer tie rod with 2 Nm CPV10 14 or with 4 Nm CPV18 In the case of CPV valve terminals with CP AS i or MP connections fit the appropriat...

Page 102: ...he pneumatic multiple connector plate special end plates for the CPV valve terminal Proceed as follows Replace the end plates of the CPV valve terminal as described in the section Conversion from inte...

Page 103: ...to be ordered separately Fit the isolating plate as described in the section Fitting components into the valve locations PLEASE NOTE When installing the CPV valve terminal you must supply compressed...

Page 104: ...components in the chapter System summary that only a CPV valve terminal with a CP connection may be fitted with relay plates Proceed as follows CPV valve terminals with IC connection Loosen the locki...

Page 105: ...asten the connector plate with the 4 socket head screws Tighten the screws in a diagonally opposite se quence IC connections In the case of F valve plates Ident code F insert the intermediate plugs fo...

Page 106: ...5 Maintenance and conversion 5 24 CPV 9811d...

Page 107: ...Appendix A Technical appendix A Technical appendix CPV 9811d A 1...

Page 108: ...Contents Technical appendix A 1 Accessories A 3 A 2 Technical specifications A 4 A 3 Index A 9 A Technical appendix A 2 CPV 9811d...

Page 109: ...bus cable yellow AS i additional supply cable black Sensor cable AS i cable cap AS i cable sleeve ASI CNT 115 230 V AC ASI 1 5 Y 100 ASI 1 5 Z 100 KM8 M8 GSGD ASI FK KK ASI KT FK CPV valve terminal w...

Page 110: ...at rail Screws for fastening CPV valve termi nal to pneumatic multipin Electrical connector plate Earth connection Tie rod 0 15 Nm 0 15 Nm 1 5 Nm 2 0 Nm 0 7 Nm 1 0 Nm 1st stage 0 3 Nm 2nd stage 2 0 Nm...

Page 111: ...ate with MP connection on CPV valve terminals with 4 valve locations on CPV valve terminals with 6 valve locations on CPV valve terminals with 8 valve locations 0 110 0 140 0 165 0 170 0 230 0 275 0 4...

Page 112: ...atics Catalogue In the case of CPV valve terminals with internally branched auxiliary pilot air the above mentioned instruction also applies to the supply air connection 1 11 Pneumatic components Medi...

Page 113: ...2 2 way valve closed Ident code D 3 2 way valve open or closed Ident code C H N 5 2 way single solenoid valve Ident code M 5 2 way single solenoid valve Ident code F 5 2 way double solenoid valve Ide...

Page 114: ...24 V DC 20 4 26 4 V 18 0 26 4 V Power consumption at 21 V Values in brackets for 24 V CPV10 CPV14 CPV18 CPV valve terminal all connection variants per solenoid coilvalve CPV valve terminal with CP con...

Page 115: ...minal with AS i connection 1 16 electrical valve terminal with CP connection 1 15 electrical valve terminal with IC connection 1 13 electrical valve terminal with MP connection 1 14 pneumatic 1 12 Con...

Page 116: ...on 1 14 E Earthing the CPV valve terminal 3 12 Electromagnetic compatibility EMC A 8 EMERGENCY STOP 4 11 End plate identification 3 6 End plate pairs 5 14 F Fastening accessories fastening profile sec...

Page 117: ...13 designs 4 6 Micro valves 1 6 Midi valves 1 6 Mini valves 1 6 O Operating status 4 11 Operating voltage A 8 P Pictograms VII Pneumatic multipin 2 21 Pneumatic operating status 4 11 Position of LEDs...

Page 118: ...xiliary pilot air 3 6 Support rail 2 8 Switch on pressurization 4 7 Switching status display 4 14 T Target group V Text markings VII Tightening torques A 4 Tubing variants 3 4 U User instructions VI V...

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