Festo Checkbox Identbox Manual Download

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C. Index

C-7

Festo P.BE-Checkbox-EN en 0103c

Target group

VIII, XIII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TEACH

4-3, 4-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Teach data

Addressing

5-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Load

6-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Save

5-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Teach procedure

1-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Addressing teach data

5-6

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparation

5-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Saving teach data

5-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scanning sample parts

5-7

. . . . . . . . . . . . . . . . . . . . . . . . . .

Test mode

6-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test part deviation

6-12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test procedure

1-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Enable the orientations

6-7

. . . . . . . . . . . . . . . . . . . . . . . . . .

Load the teach data

6-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparation

6-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Set counter function

6-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Set the tolerance

6-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test mode

6-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tolerance

6-6, A-16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tolerance factor

6-14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOOL

A-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5, 2-16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5, 2-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5, 2-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5, 2-6, 2-9, 3-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5, 2-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for Checkbox Identbox

Page 1: ...Manual Checkbox Identbox Countbox Sortbox Manual 526 373 649 320 en 0103c The Checkbox family...

Page 2: ......

Page 3: ...kbox EN Order no 526 373 E Festo AG Co D 73726 Esslingen Federal Republic of Germany 2001 Internet http www festo com E Mail service_international festo com The copying distribution and utilization of...

Page 4: ...Contents and general instructions II Festo P BE Checkbox EN en 0103c...

Page 5: ...x 1 4 1 3 Scope of functions of the Checkbox 1 5 1 4 Components of the Checkbox 1 6 1 5 Method of operation of the Checkbox 1 7 1 6 Buffer zone 1 10 2 Fitting and Installation 2 1 2 1 Fitting the modu...

Page 6: ...ox 4 3 4 2 Switching on and off 4 4 4 3 Operating modes of the Checkbox 4 6 4 4 Error diagnosis 4 7 5 Teaching parts with the Checkbox 5 1 5 1 Preparing the teach procedure 5 3 5 1 1 Features and char...

Page 7: ...de 6 16 6 3 3 Counter function Countbox Sortbox 6 16 6 3 4 Modifying operating parameters 6 18 7 Maintenance 7 1 7 1 General 7 3 7 2 Cleaning 7 3 A Technical appendix A 1 A 1 Operating faults A 3 A 1...

Page 8: ...Contents and general instructions VI Festo P BE Checkbox EN en 0103c...

Page 9: ...eckbox only as follows in accordance with designated use in faultless technical condition without any modifications by the user No guarantee claims can be accepted if the device is opened The specifie...

Page 10: ...tre if you have any technical problems Scope of delivery Checkbox Conveyor unit with conveyor belt or tunnel variant and inte grated line camera control unit with operating panel and I O interfaces Do...

Page 11: ...ation without buffer zone sensors i e sensor inputs 1 2 wired with reference voltage 37 pin sub D plug for connecting the controller Wired at the factory Internal power supply of the I O module Operat...

Page 12: ...een the following danger warnings Warning This means that failure to observe this instruction may result in serious personal injury or damage to property Caution This means that failure to observe thi...

Page 13: ...f information Accessories Information about suitable accessories Environment Sections dealing with environmetal aspects Identbox Countbox Sortbox Information which only applies to a certain design of...

Page 14: ...CE Supplementary details are shown in square brackets Example TYPE SELECT 1 indicates the luminous button 1 of the button group TYPE SELECT Inputs and outputs of the plug connectors are specified with...

Page 15: ...y The options and parameters available depend on the operat ing system the type of Checkbox connected and the pre set tings made at the factory Special customer specific designs may differ in technica...

Page 16: ...iation Meaning Bad part A test part on which at least one feature lies outside the tolerances C value The C value indicates the extent of the scatter of the features of the sample parts Checkbox Any d...

Page 17: ...le parts on the conveyor belt are shown to the Checkbox This is also referred to as Teaching parts Test data The test data are the data used for the test These correspond to the teach data plus the sp...

Page 18: ...Contents and general instructions XVI Festo P BE Checkbox EN en 0103c...

Page 19: ...System summary 1 1 Festo P BE Checkbox EN en 0103c Chapter 1...

Page 20: ...103c Contents 1 System summary 1 1 1 1 The Checkbox family 1 3 1 2 Software packages for the Checkbox 1 4 1 3 Scope of functions of the Checkbox 1 5 1 4 Components of the Checkbox 1 6 1 5 Method of op...

Page 21: ...ts of the Checkbox are available for this purpose de pending on requirements Device Manual Identbox Basic device with separate rejection of incorrectly orien tated parts and bad parts Countbox Functio...

Page 22: ...meters Loading a new operating system into the Checkbox Checkbox optimizer CheckOpti Modifying the teach data independently of the Checkbox offline Monitored checking of parts display of the registere...

Page 23: ...is full If supplied parts block all buffer zones for a long period the small parts conveyor will switch off Checks of the position and of the buffer zone can be made at the same time x x x Production...

Page 24: ...figurable test functions Conveyor unit with high quality line camera LED light strip and conveyor belt suitable for industrial use An encoder can be fitted onto the conveyor unit The variants of the c...

Page 25: ...tput of good parts via a buffer zone 4 Conveyor belt of the Chekbox 5 Small parts conveyor 1 2 3 4 5 Fig 1 2 Conveyor path example Recognizing A small parts conveyor e g vibrator conveyor centrifugal...

Page 26: ...ample parts in further orientations 3 Saving At the end of the teaching process you save the features of the parts type as the teach data under the memory address set Checking Each conveyed part regis...

Page 27: ...or 6 compressed air nozzles depending on type for rejecting blowing down parts 1 Blow down position for incorrectly orientated parts superfluous parts or if parts are jammed 2 Blow down position for...

Page 28: ...ly system and prevents the system from becoming jammed e g in the event of a cable fracture Signal delay The buffer zone inputs are processed by the Checkbox with a debounce time The sensor signal is...

Page 29: ...ones with 2 sensors Section AB determines the switching delay hys teresis of the small parts conveyor for regulating the supply of parts The longer the section is the less is the switching frequency x...

Page 30: ...1 Conveyor belt of the Checkbox 2 Buffer zone 3 Sensor 1 4 Buffer zone section A 5 Section B 1 2 3 4 5 Fig 1 3 Buffer zone sections 1 sensor Signal level 24 V DC active low Meaning Result LOW at senso...

Page 31: ...tion B 1 2 3 4 5 6 7 Fig 1 4 Buffer zone sections 2 sensors Signal level 24 V DC active low Meaning Result LOW at sensor 2 Buffer zone is full LCD TOLERANCE switches to FULL Good parts are blown down...

Page 32: ...ult LOW at individual sensor outputs Individual buffer zones are full LCD TOLERANCE shows FULL for the relevant parts type Following good parts of the parts type are blown down Bad or foreign parts ar...

Page 33: ...Fitting and Installation 2 1 Festo P BE Checkbox EN en 0103c Chapter 2...

Page 34: ...e controller 2 6 2 2 1 Electrical connection 2 6 2 2 2 Pneumatic connection 2 7 2 3 Operation without buffer zone sensors 2 9 2 4 Operation with buffer zone sensors 2 11 2 4 1 Buffer zone sensors at t...

Page 35: ...ollowing ambient conditions The checkbox must be placed in a location free of vibration The ambient air must be clean free of oil no varnish spray no grinding dust Screening from external light and ex...

Page 36: ...ns e g ITEM HERON ROBOTUNITS ITEM profile section 80 x 80 mm HERON profile section 50 x 50 mm 1 Item profile section 80 x 80 mm 2 Item automatic connector 3 4 x slotted head screw M6x40 DIN 912 1 Hero...

Page 37: ...vies You can obtain mounting plates as accessories for fastening mechanical supply or delivery guides to the conveyor unit Connecting the controller There are plug connectors on the side of the contro...

Page 38: ...witched off The power supply for the Checkbox must comply with the following requirements Voltage range 85 V to 264 V Frequency 50 Hz 60 Hz The power unit of the Checkbox automatically recognizes the...

Page 39: ...2 on the bottom of the con veyor unit Please note Insert the hybrid cable very carefully Make sure that the plug is fully inserted before you close the locking lever This will prevent the contacts fr...

Page 40: ...the Checkbox only with the compressed air tubing from Festo included in delivery part no 152 587 8 mm 3 m long quick coupling plug Connect the Checkbox conveyor unit to the compressed air supply as fo...

Page 41: ...ill be blown down The small parts conveyor will be switched off after 30 s stan dard setting Use the blanking plugs wired at the factory to connect the sensor inputs with the 24 V DC reference voltage...

Page 42: ...bridges the sensor inputs I 2 and I 4 with 24 V DC The inputs I 25 and I 26 at the con nection Controller are then connected internally with the reference voltage Operation without buffer zone sensors...

Page 43: ...onfiguration is only permitted for operation with buffer zone sensors If you connect the Checkbox to other devices e g a PLC via the connection Controller you must connect the I O module to an externa...

Page 44: ...applied the small parts conveyor will be switched on As an option direct connection with a Festo DUO cable is also pos sible Cable designation signal x I 1 signal x 1 I 2 If only one buffer zone senso...

Page 45: ...lug Controller provided if you wish to con nect more than two buffer zone sensors to the Sortbox 1 Loosen both screws and locking rings on the Sub D plug 2 Remove the bridges fitted at the factory bet...

Page 46: ...24 Buffer zone sensor 3 I 5 Buffer zone sensor 4 I 23 Buffer zone sensor 5 I 4 Buffer zone sensor 6 Please note The inputs Sensor 1 and Sensor 2 are provided both at connection Sensors as well as at...

Page 47: ...ts conveyor on the Checkbox If an external switching contact can be connected to the small parts conveyor connect it according to the following pin as signment Connector plug Small parts conveyor on t...

Page 48: ...gnostic cable to the following connections the diagnostic interface X1 on the Checkbox a serial interface COM1 or COM2 of the PC S Remove the diagnostic cable as soon as you have finished working with...

Page 49: ...The I O module on the Checkbox 3 1 Festo P BE Checkbox EN en 0103c Chapter 3...

Page 50: ...x 3 1 3 1 I O functions 3 3 3 2 Internal power supply of the I O module 3 5 3 3 Connecting a higher order controller 3 8 3 4 Start stop mode 3 10 3 5 Counter reading check Countbox Sortbox 3 13 3 6 Di...

Page 51: ...hapters 2 3 Operation without buffer zone sen sors and 2 4 Operation with buffer zone sensors O 37 Conveyor unit A 24 V power output is provided at pin 37 for con trolling the small parts conveyor see...

Page 52: ...l 250 mA Max sum current of all outputs 1 5 A PNP switching Inputs Input current 5 mA constant Logical 1 VON 15 V Logical 1 VON 15 V Logical 0 VON 7 V PNP switching Please note If you use high resista...

Page 53: ...Checkbox have direct electrical coupling with the power supply for the Checkbox processor The circuit type Internal supply is therefore only per mitted for connecting buffer zone sensors The circuit t...

Page 54: ...he I O module of he Checkbox to an external power supply if you are using the Checkbox in conjunction with other devices To do this modify the factory setting of the Sub D plug Controller provided In...

Page 55: ...7 Insert the configured plug into the connection Controller Reference voltages The voltage applied to pins I 15 and I 34 is available as refer ence voltage at pins O 7 and O 26 In the stop status thi...

Page 56: ...o the Checkbox electronics For remote control of the Checkbox connect the following control and signal lines of the I O module Pin Title Function I 33 O 2 O 14 Remote start Operating mode 0 Operating...

Page 57: ...O 13 Start new counting cycle Preselected counter read ing reached Counter reading check I 10 I 28 I 9 I 27 I 8 Parts type bit 0 Parts type bit 1 Parts type bit 2 Parts type bit 3 Parts type bit 4 Ex...

Page 58: ...y LOW for second 2 Apply HIGH permanently Deleting the error The following applies with alternating control either by man ual operation or via the I O module After a manual start If the Checkbox is sw...

Page 59: ...ording to operating mode and status as represented in the pulse time diagrams Operating mode Pulse time diagram Operating status after a manual stop AUTO Pin I 33 Remote start Pin O 14 Checkbox mode 1...

Page 60: ...nual stop SELECT Pin I 33 Remote start Pin O 14 Checkbox mode 1 Pin O 2 Checkbox mode 0 0 1 0 1 0 1 t off 3 s Manual stop Operating mode Pulse time diagram Operating status External stop signal from t...

Page 61: ...to start the counting cycle again you must switch output I 32 from LOW HIGH The Checkbox then resets out put O 13 from HIGH LOW and begins the new counting cycle Pin Signal level Meaning I 32 HIGH St...

Page 62: ...us good part bad or foreign part If the Checkbox recognizes a test part as a good part pin O 30 actuator 3 will be set from rest potential 0 V to 24 V DC Signal level Actuators 1 3 Connection Controll...

Page 63: ...though previously tested parts have not yet been blown down This delay arises due to the long distance between the return valve and the reject valve Standard transfer positions of the Identbox Countbo...

Page 64: ...ts The duration of the signal corre sponds to the time the part requires to pass the nozzle O 31 Actuators 2 6 The 24 V DC signals are present when test parts pass the reject nozzle for good parts of...

Page 65: ...tus The signals at the inputs are then set according to the binary coding of the desired parts type or sorting pro gram see following tables The signals must be present permanently Pin I 33 HIGH The C...

Page 66: ...2 LOW HIGH LOW LOW LOW 3 HIGH HIGH LOW LOW LOW 4 LOW LOW HIGH LOW LOW 5 HIGH LOW HIGH LOW LOW 6 LOW HIGH HIGH LOW LOW 7 HIGH HIGH HIGH LOW LOW 8 LOW LOW LOW HIGH LOW 9 HIGH LOW LOW HIGH LOW 10 LOW HIG...

Page 67: ...27 2 3 No preselection LOW LOW LOW LOW 1 HIGH LOW LOW LOW 2 LOW HIGH LOW LOW 3 HIGH HIGH LOW LOW 4 LOW LOW HIGH LOW 5 HIGH LOW HIGH LOW 6 LOW HIGH HIGH LOW 7 HIGH HIGH HIGH LOW 8 LOW LOW LOW HIGH 9 HI...

Page 68: ...time diagram Parts type change 1 10 Pin I 10 Pin I 28 Pin I 9 Pin I 27 Pin I 8 Pin I 33 Remote start 0 1 0 1 0 1 0 1 0 1 0 1 min 1 s Sortbox Pulse time diagram Sorting program change 2 1 Pin I 10 Bit...

Page 69: ...t Signal level Error message O 22 O 3 There is a fault HIGH LOW There is a warning LOW HIGH The classification of the warning or of the fault is made via pin O 21 as shown in the two following tables...

Page 70: ...bsequent conver sion with the aid of the CheckKon configurator software error E 05 can be redefined as a warning Warnings Warnings indicate a status of the Checkbox which requires the intervention of...

Page 71: ...Commissioning 4 1 Festo P BE Checkbox EN en 0103c Chapter 4...

Page 72: ...issioning 4 2 Festo P BE Checkbox EN en 0103c Contents 4 Commissioning 4 1 4 1 Control panel of the Checkbox 4 3 4 2 Switching on and off 4 4 4 3 Operating modes of the Checkbox 4 6 4 4 Error diagnosi...

Page 73: ...for setting the counter LCD COUNTER Display of current counter status or nominal number Illuminated buttons Acceptance of the good parts OFF in nominal orientation ON in all orientations Push buttons...

Page 74: ...s described in chapters 2 and 3 1 Fitting the modules 2 Connecting the compressed air supply 3 Connecting the power supply 4 Configuration of the connectings Sensors and Con troller Insert blanking pl...

Page 75: ...ign I dent C ount or S ort and version status of the operating system Example Identbox version 3 0 Number of memory groups or sorting programs Sortbox and also letter E with system setting with encode...

Page 76: ...3 Saving teach data SELECT mode You can set the SELECT mode in order to S save the teach data S check the test procedure S set the test parameters When you switch from TEACH mode to SELECT mode all t...

Page 77: ...mer desires depending therefore on the design of the Checkbox or software configur ation the error E 05 can be redefined as a warning the error messages E 01 E 02 E 04 E 05 E 06 can be deactivated The...

Page 78: ...ckbox EN en 0103c A detailed list of the codes and instructions on eliminating faults can be found in Appendix A 1 After eliminating faults S Quit the error message with the STATUS button S Press the...

Page 79: ...Teaching parts with the Checkbox 5 1 Festo P BE Checkbox EN en 0103c Chapter 5...

Page 80: ...gs learn with the Checkbox 5 1 5 1 Preparing the teach procedure 5 3 5 1 1 Features and characteristics of the conveyed parts 5 3 5 1 2 Set operating mode TEACH 5 5 5 2 The teach procedure 5 6 5 2 1 A...

Page 81: ...lack white profile pictures parts contour Features for dis tinguishing different good parts are derived from the parts contour Discolouring and surface faults do not influence the test result during t...

Page 82: ...correctly on the con veyor belt The length diameter and height of a conveyed part must be suited to the conveyor unit type see chapter 1 4 The conveyed part must be supplied in a stable orientation it...

Page 83: ...s follows 1 Mount the Checkbox ready for operation 2 Switch the Checkbox on mains switch on the rear of the controller 3 Set operating mode TEACH with the key switch 4 Press the green START button The...

Page 84: ...imum 6 different parts types can be addressed in a mem ory group Maximum 8 orientations can be assigned to each parts type A total of 48 parts types can be addressed depending on the number and assign...

Page 85: ...been addressed the Checkbox starts the conveyor belt automatically and you can start scan ning the sample parts If when the parts type is selected in the LCD TOLERANCE the information tool is shown t...

Page 86: ...r the other They should be positioned exactly like the parts to be tested later Avoid particular care at first in placing the parts S In cases where particularly different variations of the as certain...

Page 87: ...ly of parts Very high values indicate that the taught sample parts differ greatly in their characteristics from each other If the good parts are allowed to differ greatly from each other the teach pro...

Page 88: ...nning the sample parts in the new orientation In order to do this repeat the steps described in section 5 2 2 For the test to be reliable the features ascertained from the individual orientations must...

Page 89: ...rror displays on the LCD TOLERANCE Code Explanation The nominal orientation cannot be distinguished from other orientations Possible causes The nominal orientation was taught several times by mistake...

Page 90: ...ved on another TYPE SELECT memory location S Repeat the complete teach procedure S Optimize the sorting procedure with the CheckOpti software Please consult your technical advisor in this respect Afte...

Page 91: ...Testing parts with the Checkbox 6 1 Festo P BE Checkbox EN en 0103c Chapter 6...

Page 92: ...he orientations Countbox Sortbox 6 7 6 1 5 Set counter function Countbox Sortbox 6 7 6 2 Test mode 6 10 6 2 1 Proceed as follows 6 10 6 2 2 Visual check 6 12 6 2 3 Checking the features 6 12 6 2 4 Che...

Page 93: ...e test procedure IB Identbox CB Countbox SB Sortbox IB CB SB Load the teach data x x x Set the tolerance x x x Enable the orientations x x Select and set the counting function for automatic mode x x 6...

Page 94: ...RANCE shows the current memory group 2 Select the desired memory group S Increase value by 1 Press TOLERANCE briefly S Reduce value by 1 Press TOLERANCE briefly The illuminous button TYPE SELECT is sw...

Page 95: ...s type selection is deleted when the memory group is changed 1 Select the new parts type with the illuminous button TYPE SELECT The conveyor belt starts again The LCD TOLERANCE shows the selected memo...

Page 96: ...ring the teach procedure will be accepted as good parts The toler ance is preset at the factory with 5 standard setting Set at least 1 tolerance You can then be sure that good parts are correctly clas...

Page 97: ...e blown down 6 1 5 Set counter function Countbox Sortbox In order to select the counter function the counter display and the counter setting use the buttons COUNTER and Setting Display Counter functio...

Page 98: ...r at least 3 s until the display on the LCD COUNTER switches to Good parts counting with preselected number of items Setting the nominal number The nominal number of good parts is set separately for e...

Page 99: ...n Countbox S Set nominal value to 1 Hold COUNTER and pressed down simultaneously until the display is deleted min 3 s Sortbox If with the Sortbox the nominal number of a parts type is set to 0 the par...

Page 100: ...oup and the tolerance in per cent Test procedure Please note the following procedure S Use test parts which correspond approximately in their composition to the parts to be tested later in AUTO mode i...

Page 101: ...thods or criteria will assist you in evaluating the teach data and the test results Visual check chapter 6 2 2 Checking the features chapter 6 2 3 Checking the orientation chapter 6 2 4 Influence of t...

Page 102: ...rd to their grading If you have also checked faulty parts check whether these have actually been recognized as bad Use as many test parts as possible to make sure that they are correctly output at the...

Page 103: ...er A 3 3 6 2 4 Checking the orientation During the test procedure the Checkbox ascertains whether the orientation of the test part just scanned can be assigned to the orientations of the sample part T...

Page 104: ...A 3 1 Make sure that the LCD TOLERANCE shows the current mem ory group e g 1 and the current tolerance e g 5 Set the tolerance as follows 1 With the TOLERANCE button you can increase the value displa...

Page 105: ...ocess This is to ensure that there are no parts on the conveyor belt The Checkbox then switches on the small parts conveyor The LCD TOLERANCE shows in faultless operation the current memory group and...

Page 106: ...l adjustmnt is only poss ible via the illuminous button STOP Program processing is then stopped the conveyor belt switches off The current operating parameters are retained in the STOP status The auto...

Page 107: ...minal number of a parts type is reached all further good parts of that parts type will be blown down at the delivery position for superfluous good parts until the small parts conveyor is switched off...

Page 108: ...s the Checkbox requires the signal Start new counting cycle from the higher order controller Information on the I O dialogue can be found in chapter 3 5 Manual resetting of the counter status is only...

Page 109: ...Maintenance 7 1 Festo P BE Checkbox EN en 0103c Chapter 7...

Page 110: ...7 Maintenance 7 2 Festo P BE Checkbox EN en 0103c Contents 7 Maintenance 7 1 7 1 General 7 3 7 2 Cleaning 7 3...

Page 111: ...sed air supply the power supplies 7 2 Cleaning Cleaning the Checkbox Remove dirt on the housing operating elements and con veyor belt with a soft moist cloth Please note With plastic parts do not use...

Page 112: ...ts You will then avoid dam age which could lead to malfunctioning of the Checkbox First remove the camera cover 1 Switch off the compressed air and the power supplies 2 Loosen the four fastening screw...

Page 113: ...7 Maintenance 7 5 Festo P BE Checkbox EN en 0103c 2 3 4 5 1 1 Camera cover 2 Protective screen Camera 3 Protective screen Lighting 4 Lighting 5 Plugs Fig 7 1 Protective screens...

Page 114: ...handle carefully upwards out of the screen slot 3 Clean the glass surface as described above Refit the protective screen again after cleaning it 1 Place the protective screen by its handle carefully...

Page 115: ...Technical appendix A 1 Festo P BE Checkbox EN en 0103c Appendix A...

Page 116: ...A 1 1 General cause of faults A 3 A 1 2 Error messages A 5 A 2 Status displays on the control panel A 10 A 3 Calculation examples A 16 A 3 1 Bandwidth and tolerance A 16 A 3 2 Scatter of characteristi...

Page 117: ...tton Good test parts are sorted out as bad parts Tolerance set too low Incorrect sample part selected via TYPE SELECT Increase tolerance Repeat teach procedure with more sample parts Select correct sa...

Page 118: ...pen com pressed air restrictor reduce the blow down duration with CheckKon or increase the dis tance between conveyed parts When a new sample part has been learnt good test parts are sorted out as bad...

Page 119: ...optics dirty Camera optics misted due to considerable difference in temperature of Checkbox environment Blockage in front of the optical unit Camera registers lower range of conveyor belt Max parts le...

Page 120: ...s the STOP button 2 Remove test parts which have become trapped Check units added to the conveyor unit remove obstructions on the conveyor belt 3 Check that the encoder functions correctly 4 Press the...

Page 121: ...ze the teach data with the CheckOpti software Countbox Sortbox If it is not necessary to distinguish the nominal orienta tion 1 Turn the key switch to TEACH 2 Switch on the illuminated button on the L...

Page 122: ...he illuminous buttons light up briefly one after the other from left to right running light With CheckKon Load system parameters again Or contact the Festo after sales service E 42 Controller has lost...

Page 123: ...ne sensors Insert blanking plug and check bridges Operation with buffer zone sensors Check control cable and pin assignment E 02 although length of con veyed part is shorter than max permitted length...

Page 124: ...era TYPE SELECT 1 to 6 STATUS STOP Error message An error code also appears in the LCD TOLERANCE see Appendix A 1 2 Checkbox with encoder In order to display the belt speed press the STATUS button in...

Page 125: ...m setting of the camera resolution Example 1024 pixels Teach mode Display TOLERANCE Display Meaning Values Selection of the memory group of the parts type sorting program Example Memory group 1 Corres...

Page 126: ...er Tolerance in 1st number corresponding to the Check box configura tion 2nd number 0 20 Test part deviation The smaller the value the more exact the test part corresponds to saved sample parts 100 Go...

Page 127: ...Range Counter functionwith switchingoff Option Current counter Counter function with switching off Option Nominal value of good parts 0 9999 103 Teach mode Display TOLERANCE Display Meaning Range Tole...

Page 128: ...3c Display COUNTER Display Meaning Range Corresponding to the selected option of the counter function Without switching off Production counter With switching off Nominal value of good parts or Current...

Page 129: ...value 9999 the 4 position LCD shows numerical values with additional decimal points multipliers The values shown must be multiplied by the power of 10 for each deci mal point Numerical value Multiplic...

Page 130: ...ance T specifies the per cent increase in the bandwidth of each feature related to the average value of the feature Cmax tol Cmax A T 100 Cmin tol Cmin A T 100 B Cmax tol Cmintol Cmax Cmin 2 T A 100 T...

Page 131: ...ocedure 60 60 61 65 60 Therefore A 61 2 mm Cmax 65 mm Cmin 60 mm T 5 Average value of the length Length maximum Length minimum Tolerance B Cmax Cmin 2 T A 100 B 65 60 2 5 61 2 100 B 11 12 1 2 68 06 65...

Page 132: ...e value of the feature Feature maximum Feature minimum Characteristic scatter Example Ascertaining the characteristic scatter for the feature Length of a conveyed part The following values are taken f...

Page 133: ...feature Current feature measurement Lower limit of bandwidth incl tolerance Feature deviation Example Ascertaining the deviation for the current feature Length of a conveyed part Cactual 61 C A The fo...

Page 134: ...ent feature measurement Upper limit of bandwidth incl tolerance Feature deviation Example Ascertaining the deviation for the current feature Length of a conveyed part Cactual 64 C A The following valu...

Page 135: ...nect I 9 Ext Type preselect bit 2 Ext Type preselect bit 2 Ext Sorting program preselect bit 2 I 10 Ext Type preselect bit 0 Ext Type preselect bit 0 Ext Sorting program preselect bit 0 O 11 Actuator...

Page 136: ...t 1 O 29 Actuator 5 Actuator 5 Actuator 5 O 30 Actuator 3 Actuator 3 Actuator 3 O 31 Actuator 1 Actuator 1 Actuator 1 I 32 Do not connect Start new counting cycle Start new counting cycle I 33 Remote...

Page 137: ...ensor 1 The sensor inputs are negative switching normally closed If 24 V DC is applied the small parts conveyor will be switched on As an option direct connection with a Festo DUO cable is also pos si...

Page 138: ...ondensing Electromagnetic compatibility EMC EN 61000 2 3 Protection against electric shock hazard Protective earthing Degree of protection IP54 Pneumatics Compressed air quality Non lubricated Dried F...

Page 139: ...00 300 mm s 100 400 300 mm s 100 400 Examples of conveyor rate Belt speed 300 mm s M3x25 screws in correct position for mounting 4 5 items s Axes 18x25 mm for quality check 8 items s Bolts 5x50 mm tes...

Page 140: ...or unit with 4 blow down positions Height mm 154 142 254 Width mm 410 730 730 Depth mm 295 291 432 Weight kg 5 8 5 16 Conveyor unit with 6 blow down positions Height mm 154 142 254 Width mm 520 880 93...

Page 141: ...able Duo cable order no 18 685 Extension cable 2 5 m order no 18 684 Extension cable 2 5 m order no 18 684 Extension cable 5 m order no 18 686 Hybrid cable for connecting the control unit with the con...

Page 142: ...A Technical appendix A 28 Festo P BE Checkbox EN en 0103c...

Page 143: ...Brief instructions B 1 Festo P BE Checkbox EN en 0103c Appendix B...

Page 144: ...B Brief instructions B 2 Festo P BE Checkbox EN en 0103c Contents B Brief instructions B 1...

Page 145: ...I O modules and for connecting buffer zone sensors or for wiring unused sensor in puts with the reference voltage Switching on Switch on the Checkbox as follows 1 Actuate the mains switch on the conne...

Page 146: ...e I O modules into the connection Controller Operation with 1 buffer zone sensor at the connection Sensors S Use the plug Sensors without the bridge fitted at the factory with the sensor connected at...

Page 147: ...ne sensors at the connection Sensors S Use the plug Sensors without the bridge fitted at the factory with sensors connected at both sensor inputs Screw the plug into the connection Sensors S Also inse...

Page 148: ...the parts type with one of the TYPE SELECT keys 1 6 1 Scanning sample parts Show at least six sample parts in the current orientation 1 Scan sample parts in orienta tion 1 2 Observe characteristic sca...

Page 149: ...or S Set the tolerance with TOLERANCE or standard setting 5 min 1 S Set the tolerance with TOLERANCE or standard setting 5 min 1 S Enable the orientations all orientations or block only the nominal or...

Page 150: ...ode S Switch to the operating mode AUTO with the key switch The LCD TOLE RANCE shows the current memory group and the tolerance in per cent The LCD TOLERANCE shows the current memory group and the tol...

Page 151: ...Index C 1 Festo P BE Checkbox EN en 0103c Appendix C...

Page 152: ...C Index C 2 Festo P BE Checkbox EN en 0103c Contents C Index C 1...

Page 153: ...g Parts type 3 18 Sorting program 3 19 Buffer zone 1 10 Section 1 11 Sensor 1 10 Buffer zone sensors 2 11 3 3 At the connection Controller 2 13 At the connection Sensors 2 11 C Camera resolution A 25...

Page 154: ...mponents 2 7 PC 2 16 Small parts conveyor 2 15 3 3 Control panel 4 3 Controller 1 6 3 3 3 8 Conveyor part Characteristics 5 3 Dimensions A 26 Conveyor rate A 25 Conveyor unit 1 6 Counter display 6 7 C...

Page 155: ...6 7 6 17 Setting the nominal number 6 8 I I O module Functions 3 3 Power supply 2 11 3 5 Reference voltage 3 7 L LCD COUNTER 4 3 A 10 TOLERANCE 4 3 A 10 N Nominal number 6 17 Nominal orientation 5 8 6...

Page 156: ...agram Changing the parts type 3 20 Changing the sorting program 3 20 Counter reading check 3 13 Start stop mode 3 11 S Sample parts 5 3 5 7 Scatter of characteristics 5 8 A 18 SELECT 4 3 4 6 6 3 Servi...

Page 157: ...Preparation 5 3 Saving teach data 5 11 Scanning sample parts 5 7 Test mode 6 10 Test part deviation 6 12 Test procedure 1 8 Enable the orientations 6 7 Load the teach data 6 4 Preparation 6 3 Set cou...

Page 158: ...C Index C 8 Festo P BE Checkbox EN en 0103c...

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