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KIC551

K I C 5 5 1 U s e r M a n u a l

Fig. 1.7

– Main components of KIC551RC front panel

(

as shown by

KIC551RC-01)

The appearance of the module versions may slightly differ from the one shown in figure.

A and B handles are designed for installation/removal of KIC551RC (see subparagraphs 3.7.4
Procedure for installation of KIC551RC and 3.7.5 KIC551RC removal procedure).

Summary of Contents for KIC551

Page 1: ...KIC551 Interface Module in 3U CompactPCI Serial format User Manual Rev 003 September 2021 The product described in this manual is compliant with all related CE standards...

Page 2: ...IC551RC August 2017 002 Initial version KIC551 KIC551RC November 2018 003 Compliance assessment KIC551 KIC551RC September 2021 Contact Information Fastwel Co Ltd Fastwel Corporation US Address 108 Pro...

Page 3: ...of KIC551 KIC551RC module s units 25 2 4 Cooling system of KIC551 37 2 5 Cooling system of KIC551RC 38 3 Intended Use 39 3 1 Power consumption of KIC551 KIC551RC 39 3 2 Compliance with safety require...

Page 4: ...ic and mechanical effects KIC551RC 41 Table 3 5 Dissipated power and limit temperatures of microchips 42 Table 3 6 Temperature range in the reference point of the heat removal plate of KIC551RC 42 Tab...

Page 5: ...equences as well as liability arising from the use or application of any product or example described in this document Fastwel Co Ltd reserves the right to change modify and improve this document or t...

Page 6: ...551 KIC551RC and contains description principle of operation technical specs of KIC551 KIC551RC as well as establishes rules of its operation You should read this User Manual before using the product...

Page 7: ...sequences as well as liability arising from the use or application of any diagram product or example given in this document Fastwel Group reserves the right to change and improve both this document an...

Page 8: ...gh voltage Attention Static Sensitive Device This sign and text indicate that the electronic boards and their components are sensitive to static electricity so proper care should be taken when handlin...

Page 9: ...ric shock during installation repairs and maintenance of the device so always unplug the power supply cord while carrying out of works The same also applies to the other power supply cables Board Hand...

Page 10: ...anty claim If it is necessary to transport or store the board pack it the same way as it was packed at the time of receipt Proceed with extra caution when handling and unpacking the device Follow the...

Page 11: ...incorrect operation transportation storage installation mounting or accident Procedure for returning products for repairs Sequence of actions when returning products for repairs contact the Product M...

Page 12: ...tions and transportation the packaged modules should not be subjected to sudden shocks drops impacts and precipitation The packaged modules should be placed on the vehicle in such a way as to preclude...

Page 13: ...20 R 1 0 Thereafter the modules are named either as KIC551 KIC551RC or the module In the text where it is necessary to indicate individual characteristics of the modules it will be noted that we are...

Page 14: ...tch configuration and booting Support of firmware update via the Ethernet channels Indication of KIC551 KIC551RC performance Supported standards PICMG CPCI S 0 R1 0 March 2 2011 PCI Express 3 0 specif...

Page 15: ...ing subsystem a 1 Gbit Ethernet switch is installed on the KIC551 KIC551RC module which makes it possible to control individual system modules as well as data exchange within the single star topology...

Page 16: ...coating you need to add a Coated option to the above e g KIC551RC 01 Coated Photo of KIC551RC is shown in Fig 1 6 Name Number Ordering name Note KIC551RC Interface Module IMES 467449 003 KIC551RC 01...

Page 17: ...e not reflected in the diagrams and photographs 1 7 1 Overall view of KIC551 Fig 1 1 show the external view of KIC551 01 with the installed finned heatsink 4HP The front panel of KIC551 02 has no conn...

Page 18: ...Location of main components of KIC551 Fig 1 2 shows the top side of the KIC551 01 module heatsink is not shown Fig 1 2 Location of main components of KIC551 top view as exemplified by KIC551 01 The a...

Page 19: ...The appearance of the module versions may slightly differ from the one shown in figure The ejector s button located on ejector s button see Fig 1 5 performs mechanical function it is intended for inst...

Page 20: ...I C 5 5 1 U s e r M a n u a l 18 2 0 2 1 F a s t w e l V e r 0 0 3 1 7 4 Overall dimensions of KIC551 Fig 1 5 demonstrates KIC551 01 with indication of overall dimensions Fig 1 5 Overall dimensions o...

Page 21: ...differ by type of cooling Differences between the front panel of KIC551RC 01 and KIC551RC 02 versions are explained in subparagraph 1 8 2 Fig 1 6 KIC551RC 01 The appearance of the module versions may...

Page 22: ...of KIC551RC front panel as shown by KIC551RC 01 The appearance of the module versions may slightly differ from the one shown in figure A and B handles are designed for installation removal of KIC551RC...

Page 23: ...0 0 3 1 8 3 Overall dimensions of KIC551RC Fig 1 8 shows KIC551RC 01 with indication of overall dimensions Fig 1 8 Overall dimensions of KIC551RC 1 9 Delivery checklist of KIC551 KIC551RC The deliver...

Page 24: ...aced in an antistatic bag is supplied in the box with overall dimensions of 350 x 260 x 70 mm Table 1 3 Packed weight of KIC551 and KIC551RC Name Packed module weight no more than g KIC551 1000 KIC551...

Page 25: ...M a n u a l 23 2 0 2 1 F a s t w e l V e r 0 0 3 2 Description and operation of subsystems of KIC551 KIC551RC 2 1 Block diagram The block diagram for KIC551 KIC551RC is shown in Fig 2 1 Fig 2 1 Block...

Page 26: ...n of nonvolatile real time clock To ensure the Ethernet communications link the ported code of TCP IP lwIP stack is used Configuration of PHY 88E1111 and 88E1340S chips is carried out over the MDIO in...

Page 27: ...10 Gbit Ethernet network controller unit PCI Express optical interface unit Control unit LED unit Synchronization unit Power supply unit The units interact with each other according to the diagram be...

Page 28: ...KIC551 K I C 5 5 1 U s e r M a n u a l 26 2 0 2 1 F a s t w e l V e r 0 0 3 Fig 2 2 Diagram of the main units of KIC551 KIC551RC...

Page 29: ...the PEX8764 PCI Express switch 10 Gbit Ethernet JL82599EN optical modules Control of secondary power supplies with alarm indication and start lockout Ability to transfer the startup control to ARM MC...

Page 30: ...e s units Adjustable real time clock Ensuring protected access from a local network to data warehouse Implementation of script sequences for module and system control set from the local network NAND f...

Page 31: ...then the multiplexers will be controlled by the FPGA otherwise the configuration EEPROMs will be permanently connected to their configurable devices Forwarding interfaces from the configuration EEPRO...

Page 32: ...OMs can be modified both locally from NAND flash drive and remotely via the Gigabit Ethernet interface the MCU operates at the rate of up to 100 Mb Real Time Clock In order to record events as well as...

Page 33: ...accordance with the designation on the backplane SFP Green Yellow Status of the 10 G Ethernet interface SYS Red Blue System LED Module status diagnostics of integrated DC DC converters malfunctions F...

Page 34: ...ers of the Ethernet connection in each peripheral slot The data to be displayed is generated by hardware by the integrated features of the Gigabit Ethernet switch The information displayed by ET1 ET8...

Page 35: ...Not illuminated The system PCU is missing or damaged settings set by microswitches are used OVH LED The OVH LED Fig 2 5 is designed for displaying the overheating state of the module The temperature w...

Page 36: ...ronization unit is made of three parts driving quartz crystal oscillator uncrontrolled bffer for integrated nodes and controlled 8 channel buffer for peripheral modules The clock generator works with...

Page 37: ...HY Marvell 88E1340S tranceivers and galvanic isolation and negotiation node based on four HX5200NL Dual Transformer Modules To connect an external Gigabit Ethernet network on the front panel of KIC551...

Page 38: ...the RJ45 connector Galvanic isolation of the Gigabit Ethernet port routed to the front panel is 500 volts 2 3 6 10G Ethernet network controller unit The 10 Gbit Ethernet network controller unit is de...

Page 39: ...bparagraph 3 9 1 Hardware configuration of the KIC551 KIC551RC module The advanced settings of the PCI Express port of optical interface are available through the system PCU and are described in Parag...

Page 40: ...network controller Gigabit Ethernet and PCI Express switches Table 2 11 Transfer Rate and Current Consumption Temperature Relationship KIC551 Ambient temperature T chmb C Backplane PCIe Mb sec Receiv...

Page 41: ...planes for each voltage Connections of the power line and backplane should guarantee minimum losses and ensure consistent performance Long power supply lines light gauge wires and high resistance conn...

Page 42: ...ard 30805 22 2013 3 4 Operating conditions of KIC551 The device remains functional in case of climatic and mechanical effects specified in Table 3 3 Table 3 3 Paramters of climatic and mechanical effe...

Page 43: ...ted limit temperature GOST RV 20 57 306 98 High hunidity 98 at 35 C Atmospheric precipitation 15 mm min Static dust 5 g m3 at the air speed of 1 m sec Dynamic dust 5 g m3 at the air speed of 15 m sec...

Page 44: ...to the cooling system of the KIC551RC module KIC551RC should function within the specified temperature ranges subparagraph 1 2 Technical Feaures of KIC551 KIC551RC Table 3 4 Conduction type coller for...

Page 45: ...r to properly install the module avoid any damages to it its system components and prevent personal injuries Fastwel Group is not responsible for any damages resulting from non complience with these r...

Page 46: ...in system malfunctions 2 Prior to installation make sure that all the necessary module settings are made in accordance with the subparagraph 3 9 Attention The subsequent operations should be performed...

Page 47: ...Do not touch the heatsink during module s removal In addition the module should not be placed on any surface or in any container until both the module and the heatsink have cooled down to the room tem...

Page 48: ...position Fix the module using two locking screws on the front panel of KIC551RC see Fig 1 7 Secure the wedge splitter screws forcefully for better thermal contact of the plate with the enclosure s hea...

Page 49: ...a replacement Fig 2 4 Suitable models include RENATA CR1632 or other compatible models Important note Observe the polarity during battery replacement The battery should be replaced with a similar one...

Page 50: ...ration of the KIC551module depending on the version with conduction cooling of KIC551RC or finned heatsink of KIC551 Setting the box of SA1 microswitches Functions of the SA1 box are individual for ea...

Page 51: ...system These modules have special purpose clock systems and additional initialization lines for operation in the peripheral slot of the backplane Attention The processor modules used as the slave dev...

Page 52: ...ings specified for the hardware component the software component settings allow you to individually configure each PCI Express station of the switch to use the KIC551 KIC551RC module in customized bac...

Page 53: ...if necessary Attention All software modifications should be performed strictly in accordance with this User Manual The user can modify the following components of the operating software the control p...

Page 54: ...see Annex B Cmd jbl The Telnet session window will be closed automatically Further you should start any Internet browser program In the opened window of the program in the address bar specify the KIC5...

Page 55: ...designed for storing alternative system configurations as well as for backup storing configuration software for all peripheral devices of the module If necessary the purpose of the information stored...

Page 56: ...start the formatting you should input the command see Annex B Cmd format LLEB Attention The formatting mode with erasing all the packs will take some time You should wait for the message that the pro...

Page 57: ...possible by software to redirect the interface of any EEPROM on the microcontroller line The multiplexer is controlled using the register with address 01 Purpose of bits with the register with the add...

Page 58: ...copy can either be selected by a command via Gigabit Ethernet interface or autonomously by an algorithm loaded in the working software of the microcontroller This will enable to flexibly reconfigure t...

Page 59: ...the newly written configuration to become active you should perform the global reset 4 2 3 Loading the PCU of the Gigabit Ethernet switch The PCU of the Gigabit Ethernet switch contains the parameter...

Page 60: ...C551 KIC551RC module 4 2 4 Booting the Program Configuration Unit of the 10 Gbit Ethernet controller The Program Configuration Unit of the 10 Gbit Ethernet controller contains the settings of VLSI par...

Page 61: ...addition to the main configuration EEPROM has an additional reserved EEPROM If the contents of the main EEPROM are destroyed FPGA loads data from the reserved EEPROM which is automatically connected...

Page 62: ...Unit has the version 1 0 Attention Working Program Configuration Unit s FPGA of the KIC551 KIC551RC module is provided by the manufacturer or its authorized representatives Loading the Program Configu...

Page 63: ...uration EEPROM FPGA The process can take several minutes 4 Disconnecting the microcontroller from the main configuration EEPROM FPGA In order for the changes to take effect for the newly written confi...

Page 64: ...ontains settings of the PCI Express VLSI strap signals of the PEX8764 switch which define interaction over PCI Express lines between the KIC551 KIC551RC module and peripherals installed in the system...

Page 65: ...he end of reconfiguration bit 0 must be reset reading the control register System Control value V 08h If the Program Configuration Unit is booted successfully FO LED on the front panel of KIC551 modul...

Page 66: ...ting mode Managing each of the 8 x front panel PE LEDs including the choice of illumination color If necessary the set of management functions can be expanded Alongside with the management functions t...

Page 67: ...for the read value V 03h CMD wfr 0302 Power supply source is disabled To enable the power supply source you should set the bit 0 of register 03 CMD rfr 03 Reading the current state of the Power Contr...

Page 68: ...CMD rfr 05 Reading the current state of the System Control register In the read value check the bit 0 If bit 0 is reset the reboot process is complete An example of a complete reboot cycle for a confi...

Page 69: ...specified mode you should set bit 2 of System Control register with the address 05 Table 4 6 Table 4 6 Register 05 bit 2 State Function 0 Standard operation mode Hardware monitor is enabled by defaul...

Page 70: ...hernet controller CMD rfr 05 Reading the current status of the System Control register Then bit 3 should be reset in the read value E g for the read value V 08h To disable the 10 Gbit Ethernet control...

Page 71: ...y default 1 LED self testing mode Control of the Front Panel PE LEDs The function enables to control the front panel PE1 PE8 in the manual mode To control the LEDs two registers are used the register...

Page 72: ...2 PE3 Bit 1 PE2 Bit 0 PE1 If bit in the LED Data register is set then the relevant PE LED is enabled 4 2 9 Control functions Control of the main parameters of the KIC551 module using the LM87 Hardware...

Page 73: ...of VLSI output buffers of PCI Express switch 1 8 V 5 AIN2 Power supply voltage of the VLSI core of 10Gb Ethernet switch 1 2 V 5 Table 4 13 Monitored temperature values Notation Description Maximum te...

Page 74: ...hernet switch 0 failure 1 operation 4 Power supply source 3 3 V 0 failure 1 operation 3 Power supply source 2 5 V 0 failure 1 operation 2 Power supply source 1 8 V 0 failure 1 operation 1 Power supply...

Page 75: ...be recognized both standard ones with the lines PCIE_PRSNT set to logical zero and the special purpose ones specified in the system Program Configuration Unit in this case the lines PCIE_PRSNT of thes...

Page 76: ...r lights up green In those cases when this byte is not equal to 55h or if the switch SA1 3 is set to ON the PCU boot is interrupted and for the settings of the system parameters the default settings a...

Page 77: ...ORTSEL 2 Z 4 4 0 1 xx 3 NT0 UPSTRM PORTSEL 1 Z 2 0 1 1 NT0 UPSTRM PORTSEL 0 Z 0 0 1 7 VS0 UPSTRM PORTSEL 2 Z 6 0 1 5 VS0 UPSTRM PORTSEL 1 Z 5 4 0 1 xx 3 VS0 UPSTRM PORTSEL 0 Z 2 0 1 1 VS MODE 1 Z 0 0...

Page 78: ...n 0 1 1 0 1 0 0 1 7 0 1 9 6 LED PE2 Definition 0 1 xx 5 0 1 4 0 1 LED PE3 Definition 3 0 1 2 0 1 1 0 1 0 0 1 7 0 1 10 6 LED PE4 Definition 0 1 xx 5 0 1 4 0 1 3 0 1 2 LED PE5 Definition 0 1 1 0 1 0 0 1...

Page 79: ...er byte 7 of system Program Configuration Unit Byte number 7 Start Up Timer 6 5 4 3 2 1 0 Enable Byte function Timer On Off 27 3s 13 6s 6 8s 3 4s 1 7s 852ms 426ms The delay is set in accordance with T...

Page 80: ...it0 EEPROM Select Bit0 R W 0 Bit7 Main System Power Supply Control 0 prohibited 1 accessable HD 1 Bit6 Reserved RO 0 Bit5 Gigabit Ethernet Switch DC DC 0 malfunction 1 work HD 1 3 02 POWER Bit4 3 3V D...

Page 81: ...dules Reset 0 Work 1 Reset R W 0 Bit0 Update Configuration 0 Work 1 Update R WS 0 Bit7 Reserved RO 0 Bit6 Reserved RO 0 Bit5 Reserved RO 0 7 06 LED CONTROL Bit4 Reserved RO 0 Bit3 Reserved RO 0 Bit2 R...

Page 82: ...e writing reX fname reading SPI EEPROM to the file named fname X f for AT25256B X 2 for AT93C66B or X 3 for AT45DB321D If the file name is not specified file name eeprd bin will be used by default SPI...

Page 83: ...KIC551 K I C 5 5 1 U s e r M a n u a l 81 2 0 2 1 F a s t w e l V e r 0 0 3 Annex C Characteristics of the peripherals clock signals...

Page 84: ...KIC551 K I C 5 5 1 U s e r M a n u a l 82 2 0 2 1 F a s t w e l V e r 0 0 3 Annex D Characteristics of the Gigabit Ethernet unit switch Gigabit Ethernet unit switch has the following features...

Page 85: ...a n u a l 83 2 0 2 1 F a s t w e l V e r 0 0 3 Annex E Characteristics of the output stage of AFBR 810 Avago Transmitter and input stage of AFBR 820 Avago Receiver Characteristics of the output stage...

Page 86: ...KIC551 K I C 5 5 1 U s e r M a n u a l 84 2 0 2 1 F a s t w e l V e r 0 0 3 Characteristics of AFBR 820 Avago optical receiver s input stage...

Page 87: ...r Avago AFBR 709ISMZ 850 nm 1 Gbit Ethernet optical transceiver Network Logic NC5512 03 I 1 Gbit Ethernet optical transceiver Network Logic NC3112 03 I Twelve channel Transmitter and Receiver AFBR 820...

Page 88: ...64 AA_AB_Data_Book_v1 0_05Jun13 pdf 2 Documentation for 88E6185 microchip 88E6185_Datasheet pdf 3 Documentation for 88E1340 microchip MV S104603 00_88E1340_88E1322_Datasheet pdf 4 Documentation for VL...

Page 89: ...ull Other terms and conditions of cooperation should be made in writing 3 3 Any delivery of Fastwel electronics is submitted with the right package in accordance with the current rules and standards i...

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