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19

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Revisione - 03 

   Date 06-2022

KJ 45/S-A

TOPPING UP THE OIL-DYNAMIC CIRCUIT 

(fig. 

f17-f18

)

The oil-dynamic circuit should be topped up after a long period 

of work or when there is a power loss of the riveting tool. 

Put the riveting tool (not fed) in a vertical position rotating 

the knob (

M

) towards the sign “

+

” up to the end of stroke, 

and remove the plug (

I

) by means of a 

4 mm 

Allen wrench 

(equipped). During this operation check the oil level in order 

to avoid any overflowing. Then pour the oil 

HLP 32 cSt 

 into 

the oil container (

T

) (equipped) which shall be screwed to 

its seat on the plug (

I

).

While keeping the riveting tool in vertical position and starting 

air feeding, push the button (

D

) and make the riveting tool 

carry out some cycles until air bubbles inside the container 

stop coming out. This condition indicates that the topping 

up of the oil has been fully achieved. At this point stop the 

air feeding and while keeping the riveting tool in a vertical 

position, unscrew and close the oil container (

T

) and the 

plug (

I

) checking the soundness of the hermetic washer and 

repeat all the adjustments for placing the insert as indicated 

at page 14-15.

ATTENTION:

 It is very important to follow the above-

mentioned instructions and use gloves during oil topping up.

If you need to empty completely the hydraulic circuit, you 

must put the oil in a suitable container and contact a company 

authorized to dispose of wastes.

MAINTENANCE

Daily maintenance

-  Check that the threaded tie rod is not damaged.

-  Check the supply system of the compressed air.

-  Check that the stroke of the tool is suitable for the selected 

insert to clamp (see the pertaining instructions for adjusting 

the stroke, indicated at page 14).

-  Check that there are neither air nor oil leakages. In this 

case replace possible damaged connectors or seals.

-  Check that the supply pressure of the compressed air does 

not exceed

 

101,5

 

psi.

Weekly maintenance

-  Check the oil level controlling the stroke of the riveting tool. 

If necessary fill up for preventing failures of the riveting 

tool as indicated (fig. 

f18

).

Overhaul of the riveting tool

It is advisable to carry out a complete overhaul of the riveting 

tool after

 

600,000 cycles

 

or 

every year.

In this case apply only to centres authorized by

 

FAR S.r.l.

DISPOSAL OF THE RIVETING TOOL

Follow the prescriptions of the national laws for 

disposing of the riveting tool.

After disconnecting the tool from the pneumatic 

system, disassemble and split all the  components 

according to the material: steel, aluminium, plastic 

material, etc.

Then proceed to scrap the materials in accordance 

with current laws.

ATTENTION!

Before disconnecting the compressed air hose, 
make sure that it is not under pressure!

ATTENTION:

 Make sure that the oil filler cap ( 

) is 

tightened at a torque corresponding to

min. 3.69 ÷ Max. 5.90 ftlb.

We recommend to use oil 

HLP 32 cSt 

or similars.

f17

f18

D

T

I

min. 3.69 ftlb

 

Max. 5.90 ftlb

Summary of Contents for KJ 45/S-A

Page 1: ...RIGINALI RIVETTATRICE OLEOPNEUMATICA PER INSERTI 6 32 1 2 13 UNC ISTRUZIONI D USO PARTI DI RICAMBIO TRANSLATION OF ORIGINAL INSTRUCTIONS HYDROPNEUMATIC RIVETING TOOL FOR INSERTS 6 32 1 2 13 UNC INSTRU...

Page 2: ...successive modificazioni ed integrazioni La persona autorizzata a costituire il fascicolo tecnico risponde al nome di Massimo Generali presso la Far S r l con sede in Quarto Inferiore BO alla via Gio...

Page 3: ...I I ISTRUZIONI D USO 4 INSTRUCTIONS FOR USE 12 PARTI DI RICAMBIO 20 SPARE PARTS 22 KJ 45 S A GB GB...

Page 4: ...garanzia non valida se l attrezzo non viene utilizzato e se non viene sottoposto a manutenzione come specificato nel manuale di istruzione e manutenzione In caso di difetti o guasti la FAR S r l si im...

Page 5: ...sistemaoleodinamicosonopreclusedall impiego di guarnizioni a tenuta che eliminano questo problema DATI TECNICI Pressione di esercizio 6 7 BAR Diametro interno minimo tubo alimentazione aria compressa...

Page 6: ...one corrisponde ad una filettatura di 3 8 16 UNC Primadiutilizzarelarivettatriceedopoognicambiodiformato occorreregolarelacorsainfunzionedelledimensioni deltipo di inserto e dello spessore del materia...

Page 7: ...oriesca di 2 mm dall inserto In caso di ulteriore regolazione del tirante A procederecomeriportatoapag 12 E possibileoraprocedere allamessainposadell inserto premendoilpulsante D fig f5 fino alla tira...

Page 8: ...ficano condizioni per le quali sia necessarioottenereunosvitamentoforzatodeltirantefilettato dall inserto premere il pulsante P ATTENZIONE Eseguire questa operazione trattenendo saldamente la rivettat...

Page 9: ...misura desiderata disporreesostenereicomponenticomeinf11 ed eseguire il montaggio assicurandosi che i particolari siano correttamente in sede facendo ruotare a mano il tirante f11 ATTENZIONE Nel compo...

Page 10: ...ata sul tirante filettato fino a che la testa dell inserto vada in battuta con la testina B della rivettatrice La testina B regolata correttamente se il tirante filettato fuoriesce per circa 2 mm dall...

Page 11: ...ontenitore e avvalersi sucessivamente di una ditta autorizzata allo smaltimento dei rifiuti MANUTENZIONE Manutenzione giornaliera Controllare che il tirante filettato non sia danneggiato Controllare i...

Page 12: ...tely overhauled GUARANTEE FAR riveting tools are covered by a 12 month warranty The tool warranty period starts on the date of delivery to the buyer as specified in the relevant document The warranty...

Page 13: ...eliminatedbysomesealedgaskets whichsolvethisproblem TECHNICAL DATA Working pressure 87 101 5 psi Min int diam of the compressed air feeding hose 0 315 Max free air consumption per cycle 5 492 in Maxi...

Page 14: ...sponds to a 3 8 16 UNC thread Beforeusingtherivetingtoolandaftereachchangeofsize the stroke should be adjusted according to the dimensions type of the insert and thickness of the material to clamp Bef...

Page 15: ...hes the head B checking that the tie rod A comes out of 0 078 from the insert In case of further adjustments of the tie rod A follow the instructions of page 20 It is now possible to place the insert...

Page 16: ...EMS fig f7 Any time it is necessary to unscrew forcedly the threaded tie rod from the insert push the button P ATTENTION Carry out this operation keeping the riveting tool firmly in order to avoid sha...

Page 17: ...g it at the same time f10 After preparing the threaded tie rod A of the size you need arrange and keep the components as shown in f11 and assemble Be sure that the components are correctly placed rota...

Page 18: ...f the desired length on the threaded tie rod manually until the insert head touches the riveting tool head B The head is adjusted correctly if the threaded tie rod comes out of the insert screwed on i...

Page 19: ...uitablecontainerandcontactacompany authorized to dispose of wastes MAINTENANCE Daily maintenance Check that the threaded tie rod is not damaged Check the supply system of the compressed air Check that...

Page 20: ...2A 710350 1 Guarnizione OR 2 109 105AP 713192 5 Gabbia 106A 713271 2 Guarnizione OR 2 014 KITB 74000027 Kit Contenitore tirante KITQ 74000037 Kit Oleodinamico 026Q 711722 1 Guarnizione B 094063 B NEI...

Page 21: ...ne OR 2 116 A 084 713319 1 Dado M 22 x 1 25 085 713320 1 Raccordo 086 713315 1 Stelo 087 713197 1 Coperchio corpo 088 713194 1 Pomello 089 713316 1 Ghiera 090 713191 1 Disco per pomello 091 712575 1 V...

Page 22: ...R 2 109 105AP 713192 5 Cage 106A 713271 2 Gasket OR 2 014 KITB 74000027 Tie rod container kit KITQ 74000037 Oil dynamic kit 026Q 711722 1 Gasket B 094063 B NEI 034Q 713389 1 Gasket 157118 B NEO 080Q 7...

Page 23: ...2 116 A 084 713319 1 Nut M 22 x 1 25 085 713320 1 Connector 086 713315 1 Steam 087 713197 1 Body cover 088 713194 1 Knob 089 713316 1 Ring nut 090 713191 1 Disc 091 712575 1 Screw TSCE M5 x 12 UNI 59...

Page 24: ...24 Date 06 2022 Revisione 03 KJ 45 S A PARTI DI RICAMBIO SPARE PARTS 23 11 13 14 1 25 4 10 6 8 5 7 9 24 15 16 3 3 3 3 3 3 3 3 12 KIT A 22 KIT Q 2 Tav 02 Tav 03 Tav 04 KIT B 10 Tav 1 5 Tab 1 5...

Page 25: ...CAMBIO SPARE PARTS 49 39 28 27 54 48 29 36 KIT F KIT D KIT C KIT E 57 43 42 41 KIT D 51 50 KIT C KIT F KIT E KIT G 33 46 47 34 Q 26 Q 59 A 38 A 37 A 35 A 32 A 31 A 30 A Tav 02 60 A 58 A 55 56 A 53 110...

Page 26: ...26 Date 06 2022 Revisione 03 KJ 45 S A PARTI DI RICAMBIO SPARE PARTS 70 KIT H KIT M KIT I KIT H KIT I KIT L 68 KIT A 69 70 68 KIT A 69 KIT M 65 108 109 Tav 03 64 A 63 A 62 A 66 A 61 A Tav 3 5 Tab 3 5...

Page 27: ...PARTI DI RICAMBIO SPARE PARTS KIT N KIT P 86 79 89 91 90 71 103 76 99 100 84 96 74 93 95 94 97 72 88 92 87 98 85 KIT O KIT N KIT P 104 112 106 A 77 A 78 A 75 A 105 A 73 70 A 100 A 80 Q 81 Q 83 A 82 A...

Page 28: ...28 Date 06 2022 Revisione 03 KJ 45 S A PARTI DI RICAMBIO SPARE PARTS 1 6 11 8 12 13 14 7 8 9 10 2 3 4 5 Tav 5 5 Tab 5 5...

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Page 32: ...ww far bo it Organisation La lista de los servicios postventa es disponible en nuestro sitio web http www far bo it Organizaci n Listapunkt wserwisowychjestdost pnananaszejstronieinternetowej http www...

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