Fantic Motor TZ 125 2011 User Manual Download

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TORQUE VALUES TABLE

Tighten all bolts and nuts to the proper torque using an adequate wrench. A bolt or nut loose might damage the motorcycle or even cause an accident.

PART NAME

FRAME

Brake caliper mounting bolt

Disc mounting screw

Engine mounting bolt

Front axle bolt

Front brake hose mounting bolt

Suspension clamp bolt

Steering nut

Rear axle nut

Rear brake pedal bolt

Subframe bracket bolt

Rear shock absorber bolt

Rear drive plate nut

Spokes

1,5

Steering stem nut

Torque rod bolt

Rear linkage bolt

PART NAME

ENGINE

Cylinder head screws

Cylinder nut

Engine drain plug

Kick-start pedal bolt

Kick-start pedal nut

Gearshift pedal bolt

Spark plug

Water pump cover drain plug

Crankcase screws

Starter pedal plate screw

Ignition motor stator screws

Ignition motor coil nut

Selector spring

xing screw

Primary nut

Clutch spring screws

Valve control support screws

Valve control nuts

Reed valve screws

Thermostat housing screws

Clutch housing screws

Valve housing screws

Ignition housing screws

Summary of Contents for TZ 125 2011

Page 1: ......

Page 2: ...y avoid the contact with body parts clothes inflammable materials WARNING If necessary consult a FANTIC MOTOR dealer The technical information and specifications for maintenance contained in this hand...

Page 3: ...any copying or printing errors in this handbook GENERAL CONTENTS AND CONSULTATION All the specifications and helpful instructions for normal use and maintenance of the vehicle are given in the handboo...

Page 4: ...meaning WARNING This warning symbol identifies special instructions or procedures which if not correctly followed could result in personal injury or even death CAUTION This symbol identifies instruct...

Page 5: ...17 Spark Plug 20 Transmission 20 Air Cleaner 22 Throttle Cable 23 Carburetor 23 Clutch 24 Exhaust System 24 Drive Chain Guide 25 Handlebar 27 Brakes 28 Steering 29 Steering blockage 30 Steering plate...

Page 6: ...er of diffusor 38 125 cc 36 Lubrication system Mixture 100 Synthetic Oil 50 1 2 Mineral Oil Only USA 32 1 3 Starting system Starting lever Electric 250cc 300cc Ignition system CDI system Ignition timi...

Page 7: ...n Rear 140 80 x 18 150 60 x17 motard version Suspension Front USD fork 45 mm 125 Inverted USD fork 50 mm 200 250 300 Rear System shock absorber with progressive Suspension stroke Front 282 mm Rear 320...

Page 8: ...8 LOCATION OF COMPONENTS 1 7 4 3 6 5 2 1 Clutch lever 2 Steering lights horn and headlamp controls 3 Fuel tank cap 4 Brake fluid reservoir 5 Front brake lever 6 Throttle grip 7 Clutch fluid reservoir...

Page 9: ...rber 14 Brake caliper 9 14 15 17 12 13 22 21 10 11 27 16 14 23 24 25 8 26 20 18 19 20 15 Radiator 16 Gasoline cock 17 Shift pedal 18 Muffler 19 Seat 20 Front axe puller 21 Chain guide 22 Chain 23 Susp...

Page 10: ...stand to its original position A B EC A Side stand B Double spring NOTE Do not start the engine or ride the motorcycle when the side stand is down FUEL The FANTIC MOTOR EC models have 2 cycle engines...

Page 11: ...rod bearings Recommended oil 2 CYCLE SYNTHETIC see table lubricants pag 70 Gasoline and engine oil mixing proportions Synthetic oil 100 gasoline 50 engine oil 1 2 Semi synthetic oil gasoline 50 engine...

Page 12: ...rresponding homologation plate where it also shows the serial number and this data must match the information registered in the motorcycle documents A B STARTING THE ENGINE 1 Make sure the motorcycle...

Page 13: ...areless incomplete shifts can cause the transmission to jump out of gear and cause engine damage A A Gearshift pedal NOTE When the engine is already warm or on hot days open the throttle instead of us...

Page 14: ...Start the engine and let it run at idle until the engine is warm 2 Stop and let the engine cool completely 3 Start the engine and ride for 10 minutes at moderate speed NEVER AC CELERATE HARD 4 Stop a...

Page 15: ...ket 10 fill ups 10 fill ups Piston bearing 3 fill ups 3 fill ups 10 fill ups 3 fill ups Kick start pedal and gearshift pedal 1 fill up Exhaust pipe o ring 3 fill ups Engine bearings 10 fill ups 10 fil...

Page 16: ...fasteners 5 fill ups 5 fill ups 5 fill ups Fuel hose 7 fill ups 7 fill ups 7 fill ups When necessary Fuel system 10 fill ups Steering play 1 fill up Rear sprocket 5 fill ups 5 fill ups 5 fill ups Gen...

Page 17: ...agnetic flywheel cover NOTE Engine tune up can be adjusted to match the rider s preferences and skills Remove the magnetic flywheel cover Loosen the stator screws Adjust the engine tune up by changing...

Page 18: ...e the cooling system efficiency If the lowest ambient temperature encountered falls below the freezing point of water protect the cooling system Use a permanent type of antifreeze in the cooling syste...

Page 19: ...vel below de cap rubber seal If the coolant level is low add the correct amount of coolant through the filler opening Total quantity Mix antifreeze and distilled water 1 1 distilled water 50 antifreez...

Page 20: ...7 0 8 mm O NGK BR8EG The spark plug should be removed periodically to check its gap If the plug is oily or has carbon deposits clean it with a sandblaster After removing the abrasive particles the sp...

Page 21: ...hen warm up the engine again for a few minutes to normal operating temperature to register the cor rect engine oil temperature and to obtain an accurate oil level measure ment The transmission oil sho...

Page 22: ...at there are no sparks or flame anywhere near the working area this includes any ap pliance with a pilot light Do not use gasoline to clean the element be cause could cause an explosion To access the...

Page 23: ...annot be set by adjusting the cable remove the cable protector in the throttle body Make the necessary free play adjustments with the tensor at the end of the cable tighten the locknut and reinstall t...

Page 24: ...lutch may be adversely affected This model uses mineral oil GRO ULTRA 5 for the clutch hydraulic circuit Tank C must not be filled with brake liquid EXHAUST SYSTEM The exhaust and the muffler reduce t...

Page 25: ...engine or on the rear wheel severely damaging the motorcycle and causing it to go out of control Drive Chain Slack Inspection The space between the chain and the swingarm at the same height of the cha...

Page 26: ...position and readjust if necessary WARNING If the axle nut is not securely tightened an unsafe riding condition may result Drive chain chain guide chain slider and rear sprocket teeth When the chain...

Page 27: ...ter riding through rain or in the mud or any time that the chain appears dry A heavy oil is preferred to a lighter ol because it will stay on the chain longer and provide better lubrication Apply oil...

Page 28: ...er free play Adjust the front brake lever A to match your requirements To adjust loosen the nut B After adjustment tighten it securely Then check that the brake response is correct B A Rear brake peda...

Page 29: ...nted surface Do not use fluid from a container that has been left open or that has been unsealed for a long time Check for fluid leakage around the fittings Check for brake hose damage WARNING Do not...

Page 30: ...andlebar A by loosening the handlebar holder screws and removing the upper holders C Loosen the steering stem nut B Loosen the screws of the suspension top bridge C and remove it Turn the steering adj...

Page 31: ...the nut on the sleeve When the reference line of the carriage coincides with the long mid line of the milled ruler on the plate the motorbike adjustment setup is standard You can see each adjustment t...

Page 32: ...s the fork rebound will be slower Fork spring Optional springs are available that are softer and stiffer than standard There is also the possibility to adjust the spring preload Air Pressure The stand...

Page 33: ...s and remove the handlebar Remove the suspension caps from the tubes Compress the front fork slowly all the way Lift the fork springs Hold the suspension tube cap with a spanner the loosen the cap loc...

Page 34: ...wrench Suspension tube spring Different springs are available in accordance with the rider s weight or the road conditions Harder springs make the fork stiffer and rebound action quicker Softer sprin...

Page 35: ...the linkages and torque rod To match various riding condition types the shock absorber spring can be adjusted or replaced with an optional one Also the dampening force can be easily adjusted this feat...

Page 36: ...e muffler Remove the subframe with the air cleaner box Suspension spring The standard spring is 5 SACHS 5 2 HLINS Preload SACHS 16 mm Preload HLINS 14 mm C A B A Nut B Spring C Locknut Tighten the loc...

Page 37: ...e pressure Spokes and wheel rims The spokes on both wheels must be tightened evenly and should not be al lowed to have free play Wheel rim runout Place a dial indicator at the rim side and spin the wh...

Page 38: ...ieces of the motorcycle it is suggested that these items must be washed care fully If the washer applies water at high pressure and or temperature take the precaution of maintaining the washer outlet...

Page 39: ...nder nuts 8 Air cleaner box holder bolts 9 Trailing plate bolts 10 Spokes 11 Front axle bolt 12 Brake hose screw 13 Radiator bracket bolts 14 Engine holder bolts and nuts 15 Gearshift pedal bolt 16 Su...

Page 40: ...39 Rear drive plate nut 29 Spokes 1 5 Steering stem nut 4 Torque rod bolt 81 Rear linkage bolt 81 PART NAME Nm ENGINE Cylinder head screws 25 Cylinder nut 25 Engine drain plug 20 Kick start pedal bolt...

Page 41: ...ns and especially after using high water pressure Before lubricating each part remove any rusty spots with rust remover and wipe off any grease oil or dirt General lubrication Clutch lever A Front bra...

Page 42: ...e temperature Condition Mixture Change setting Cold air Lean Rich Warm air Rich Lean Dry air Lean Rich Low altitude Standard Standard High altitude Rich Lean NOTE The main jet should be increased or d...

Page 43: ...e is tapered its position in the jet determines the amount of fuel allowed to flow There are five grooves in the upper section of the needle where a circlip fits This clip locates the needle in the th...

Page 44: ...ngs properly NOTE Keep in mind that the carburetor components that regulate fuel flow and the screw that control the flow of air must be tight The standard competition measurements 250 are an example...

Page 45: ...00 m 9600 ft T E M P E R A T U R E C F CORRECTION FACTOR ALTITUDE NEEDLE POSITION AIR SCREW OPENING Correction factor 1 06 Or higher 1 06 1 02 1 02 0 98 0 98 0 94 0 94 Or lower Needle position lower c...

Page 46: ...of his input such things as changes in rider position and increasing fatigue may lead to in correct judgments about necessary setting adjustments When the proper settings have been determined for a p...

Page 47: ...essively when slowing down or applying brakes 1 Fork oil level is low 2 Springs are too soft 3 Oil too light 4 Degraded fork oil 5 Incorrect rebound or compression Symptoms of the rear shock absorber...

Page 48: ...pring rates are well balanced Sit astride the motorcycle and take a riding posture Next check to see that the motorcycle is in a horizontal position If one end drops notice ably more than the other th...

Page 49: ...or sandy uphill surface use pinions with more teeths If the straight portion of the course is long the ratio development can be extended and due to this the speed increases When the course has many co...

Page 50: ...severe personal injury and may lead to death SAFE RIDING OF YOUR MOTORCYCLE Safe riding of a motorcycle does not only depend on the vehicle The driver s intelligence and common sense are key factors...

Page 51: ...ntity motorcycle Manufacture identification plate 1 Catalyzed exhaust 1 Muffler 1 Carburettor jets 1 Front and rear turn signals 4 License plate holder 1 Speedometer 1 Electrical installation homologa...

Page 52: ...el spokes tightness 27 Front and rear tire air pressure 28 Drive chain slack 29 Coolant level 2 After 1 day of racing competition 1 Clean the air cleaner element 2 Adjust drive chain slack 3 Tighten r...

Page 53: ...nted metal surfaces with a coat of oil to prevent rust do not apply oil to the brakes and rubber parts Cover the exhaust pipe with a plastic bag to prevent corrosion Place the motorcycle in such a pos...

Page 54: ...ime The odometer and the control for the total time with motor running save the data to the memory even when the device is switched off When the multifunction apparatus is not activated it displays a...

Page 55: ...TER ODO 0 0 999999 1 0 1 OPERATION TIME RT 0 999 ore 59 minutes 1 minute 0 1 OPERATION TIME ACCUMULATED ART 0 9999 ore 59 minutes 1 minute 0 1 CLOCK 00 00 00 12 59 59 o 23 59 59 0 1 BATTERY LOW LO App...

Page 56: ...y even when the device is not running 12 24 hour clock It shows the time in either 12 or 24 hour formats Ambient temperature engine temperature gauge The ambient temperature is displayed on the upper...

Page 57: ...igit press button 3 Confirm by pressing button 2 Selecting the temperature unit To change the temperature display between C and F press button 1 Confirm by pressing button 2 Selecting the danger tempe...

Page 58: ...unctions can be reset simultane ously Maximum speed Distance Chronometer Maximum temperature Maximum rpm Confirm the reset by pressing buttons 1 and 2 simultaneously Total reset of the display Press t...

Page 59: ...s pressed If the lighting is connected to the 12V system on the vehicle it will be brighter and stay on for up to 20 minutes after the vehicle has come to a full halt Sleep Mode If the multifunction d...

Page 60: ...starter Clean fuel tank air vent Adjust the air cleaner duct Fill up the fuel tank 3 Engine overheating Insufficient cooling liquid in the circuit Radiator is dirty or partially restricted Fill up co...

Page 61: ...d workshop Verify main jet operation Go to a specialized workshop 10 Gears do not engage cor rectly Clutch does not disengage Bent or seized shift fork Gear seized at the transmission Damaged gearshif...

Page 62: ...p Check tire air pressure Adjust rear shock absorber 15 Shock absorber set too soft Insufficient front fork oil Front fork oil viscosity too low Bent front fork Tire air pressure too low Incorrect rea...

Page 63: ...place the chassis Go to a specialized workshop Adjust the steering Go to a specialized workshop Replace the steering stem Go to a specialized workshop Replace the front fork Align the wheels 19 Brakes...

Page 64: ...64 WIRING DIAGRAM 125cc...

Page 65: ...65 WIRING DIAGRAM 200cc 250cc 300cc electric starter...

Page 66: ...from the end of the sixth month onwards the purchaser must demonstrate that the unwarranted fault existed at the moment of delivery During the first six months subsequent to the delivery of the repair...

Page 67: ...public transport costs breakdown truck fees courier costs etc as well as other financial losses for example those caused by the loss of the use of the vehicle loss of income time lost etc f Any acoust...

Page 68: ...l commercial terms and conditions of the authorised dealer However such additional rights may only be exercised through claims against the authorised dealer 5 Should the purchaser resell the product w...

Page 69: ...VICE AND ANOTHER Engine oil level Coolant level Brake fluid level Mixer oil level Correct operation of all lights Tyre pressure and condition cold AFTERE SALES SERVICE NUMBER SERVICE MONTH VIN CHASSIS...

Page 70: ...ESSIONAL SILIKON Brake System TUTELA BRAKE FLUID DOT 5 1 MOTO APPLICATIONS ORIGINAL PRODUCTS Lubricant for Chain TUTELA PROFESSIONAL OIL CHAIN Bike Cleaner TUTELA PROFESSIONAL MOTO SPEED CLEANER Engin...

Page 71: ...71...

Page 72: ...CODE CATALOGUE 02645005...

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Fantic Motor TZ 125 2011, User Manual

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