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Fairford agility AGY-101, User Manual

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Fairford agility AGY-101 User Manual Download Page 76

 

 

75

 

agility

TM

 Series Soft Start User Manual 

MAN-AGY-001. Version 04. 21/09/2018 

 

 

 

 

 

 

 

 

 

PNU  Name 

Description 

Options 

Words  Type  Units  Detail 

195  Window 20  Used to arrange the Modbus Parameters 

into Groups 
Refer to 'Special Modbus parameters' 
document for more details 
  

 

1 

R/W 

 

Multiplier: 1 
Divisor:1 
Offset: 0 
Min: 0 
Max: 65535 
Default: 0 

196  Window 21  Used to arrange the Modbus Parameters 

into Groups 
Refer to 'Special Modbus parameters' 
document for more details 
  

 

1 

R/W 

 

Multiplier: 1 
Divisor:1 
Offset: 0 
Min: 0 
Max: 65535 
Default: 0 

197  Window 22  Used to arrange the Modbus Parameters 

into Groups 
Refer to 'Special Modbus parameters' 
document for more details 
  

 

1 

R/W 

 

Multiplier: 1 
Divisor:1 
Offset: 0 
Min: 0 
Max: 65535 
Default: 0 

198  Window 23  Used to arrange the Modbus Parameters 

into Groups 
Refer to 'Special Modbus parameters' 
document for more details 
  

 

1 

R/W 

 

Multiplier: 1 
Divisor:1 
Offset: 0 
Min: 0 
Max: 65535 
Default: 0 

 

 

 

 

Summary of Contents for agility AGY-101

Page 1: ...Innovation in soft starter technology agilityTM USER MANUAL MAN AGY 001 Version 04 ...

Page 2: ...1 agilityTM Series Soft Start User Manual MAN AGY 001 Version 04 21 09 2018 ...

Page 3: ... optical and or any other soft copy of these deliverables This document may not be reproduced in full or in part without written permission Enquiries about copyright of Fairford Electronics deliverables should be made to Fairford Electronics Ltd If by permission of the copyright owner any part of this document is quoted then a statement specifying the original document shall be added to the quotat...

Page 4: ...Wire Sizes and Torques 16 Motor Overload Protection 17 Electrical Connections 18 Main Circuit Wiring Diagram 18 Control Terminal Connection 19 Control Terminal Functions 19 Digital Input 2 D2 Selectable Functions 19 Digital Output 21 22 Selectable Functions 19 3 Wire Control Circuit Wiring Diagram 20 2 Wire Control Wiring Diagram 20 Configuration and Parameters 21 Display and Controls 21 Auto Setu...

Page 5: ...te Multiple Registers 42 Memory Map 42 Message Timing 42 Modbus RTU Parameters 43 Special Modbus Registers 88 Modbus PNU Alphabetical Cross Reference 94 Updating Firmware 95 Update Procedure 95 Instruction for Updating 95 Applications 97 Motor Suitability and Associated Considerations 97 Suitability 97 Induction Motor Characteristics 97 Rating 97 Maximum Motor Cable Length 98 Power Factor Correcti...

Page 6: ...5 Electro Mechanical Methods Of Starting 105 The Semiconductor Motor Controller 107 Running Induction Motors 108 Reliability Considerations 109 EMC 111 Electromagnetic Compatibility EMC 111 Introduction 111 Applicable Standard Within the EU 111 Mandatory Requirements Within the EU 111 Guidance for Installation Personnel and System Designers 111 EMC Basic Criteria 112 Purchasing Implications of Mee...

Page 7: ...nctions 116 3 Wire Control Using AGY 020 117 2 Wire Control Using AGY 020 117 Fan AGY 030 118 Remote Keypad AGY 010 119 Network Connection 119 Keypad Connection and Operation 120 Operation 120 Initial Power Up 120 Selecting Units To Monitor Configure 121 Keypad Installation 123 Mounting 123 Sizing Guide 124 Key to Part Numbers 125 Notes 125 ...

Page 8: ...k in case of a fault Caution Statements The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment agilityTM soft s...

Page 9: ... agilityTM into a cabinet ventilation must be provided The heat dissipated can be approximated with the formula Starting Watts agilityTM start current A x start time s x number of starts per hour 1800 Running Watts agilityTM 0 4 x running amps Use the following formula to determine the fan requirement An allowance has been incorporated into the formula so that the figure for Q is the air delivery ...

Page 10: ...ies Soft Start User Manual MAN AGY 001 Version 04 21 09 2018 Dimensions AGY 101 to AGY 113 inch Weight 1 97kg 3 75lb Fitting Air Flow Mechanical Installation continued 25mm 0 98 25mm 0 98 75mm 2 95 75mm 2 95 25mm 0 98 ...

Page 11: ...9 12 14 16 20 25 30 Weight kg lb 1 97 4 20 Ambient Operating Temp 20 C 4 F to 40 C 104 F above 40 C derate linearly by 2 of agilityTM Ie per C to a maximum of 60 C 140 F Transportation and Storage Temperature 20 C to 60 C 4 F to 140 F continuous Humidity max 85 non condensing not exceeding 50 40 C 104 F Maximum Altitude 1 000m 3281ft above 1000m derate by 1 of agilityTM Ie per 100m 328ft to a maxi...

Page 12: ... can be supplied as an option for short circuit protection of the semiconductors These fuses must be fitted externally to the agilityTM chassis to comply with certain standards It is the responsibility of the installer and system designer specifier to ensure that the required standards or regulations are not affected by so doing Safety agilityTM soft starters contain hazardous voltages when connec...

Page 13: ... windings and supply Number of poles 3 main poles 2 main poles controlled by semiconductor switching element Rated insulation voltage Ui Main circuit See Key to part numbers Control supply circuit 24Vdc Rated impulse withstand voltage Uimp Main circuit 6 kV Control supply circuit 4 kV IP code Main circuit IP00 IP20 optional Supply and Control circuit IP20 Overvoltage Category Pollution degree III ...

Page 14: ...10V to 230V a c Rated input current 1A Control Programmable opto isolated inputs D1 D2 circuit Common input COM Kind of current rated frequency a c 50 60Hz 5Hz Rated voltage Uc 110V to 230V a c Auxiliary Form A Single gap make contact normally open 13 14 circuit 1 Form B Single gap break contact normally closed 21 22 Utilization category voltage rating current rating Resistive load 250Vac 2A Cosø ...

Page 15: ...7 4 7 5 7 5 17 3 5 5 10 15 AGY 101 AGY 103 17 4 7 5 7 5 17 3 5 5 10 15 AGY 101 AGY 103 AGY 105 17 4 7 5 7 5 17 3 5 5 10 15 AGY 103 AGY 105 AGY 107 22 5 5 11 11 22 5 5 7 5 15 20 AGY 105 AGY 107 AGY 109 29 7 5 15 15 27 7 5 7 5 7 5 20 25 AGY 107 AGY 109 AGY 111 35 7 5 18 5 22 34 10 10 10 25 30 AGY 109 AGY 111 AGY 113 41 11 22 22 41 10 10 10 30 40 AGY 111 AGY 113 55 15 30 37 52 15 15 15 40 50 AGY 113 ...

Page 16: ...ass aR 2 duty 5 starts per hour 3 Type Mersen 6 9 URD 30 _ Mersen 6 9 URD 31 _ Bussmann 170M30__ Bussmann 170M40__ Bussmann 170M31__ Bussmann 170M41__ Bussmann 170M32__ Bussmann 170M42__ SIBA 20 61___ SIBA 20 61___ Fuse rating A 160A 160A 200A 200A 250A 250A 250A 1 Suitable For Use On A Circuit Capable Of Delivering Not More Than ___Iq___ rms Symmetrical Amperes 600Volts Maximum When Protected by ...

Page 17: ... 6 10V NOTICE This product has been designed for environment A Use of this product in environment B may cause unwanted electromagnetic disturbances in which case the user may be required to take adequate mitigation measures Wire Sizes and Torques Terminal Wire Size Torque mm2 AWG Nm Ib in Main terminals Cu STR 75o C only 2 5 70 12 2 0 9 80 Control terminals 0 5 1 5 20 16 0 8 7 0 M6 screw Protectiv...

Page 18: ...the Motor Current setting and the Trip Class setting Trip class choices are Class 10 Class 20 and Class 30 The agilityTM soft starters are protected using full I 2 T motor overload with memory See Appendix 1 for sizing guide Please note When the overload has tripped there is a forced cooling time to allow the overload to recover before the next start The warm trip times are 50 of the cold trip tim...

Page 19: ...01 Version 04 21 09 2018 Electrical Connections Main Circuit Wiring Diagram Electrical Installation continued 3 Phase Electrical Supply Connections L1 L2 L3 RJ45 connector Modbus RTU USB Connector Control Terminals AC Induction Motor Connections T1 T2 T3 ...

Page 20: ...rent functions may be assigned to Digital Input 2 in the I O menu Available assignments are Reset Hold Start Ramp Enable Fire Mode In Fire Mode all trips are disabled Digital Output 21 22 Selectable Functions The output may be mapped to Fault or Top of Ramp indication Terminal Description Function Selectable Note 24Vdc Control Supply Us No 1 0V Control Supply Us No COM Digital Inputs Common No D1 ...

Page 21: ...ing Diagram Note 110 230V control supply possible with optional control supply module AGY 020 Electrical Installation continued K1 0V Start Stop 24V D1 D2 13 0V COM 14 21 22 FU1 24Vdc K2 2 K1 0V 24V D1 D2 13 0V COM 14 21 22 FU1 24Vdc Note 110 230V control supply possible with optional control supply module AGY 020 K2 1 K2 Start Stop ...

Page 22: ...Note A flashing centre button indicates that a menu item may be selected or saved ConfigurationandParameters Local Status messages Instantaneous motor current Control scheme Local Control terminal Modbus RTU Motor overload level 0 to 100 Keypad guidance wizard Displays which keys are valid for specific menu items Status LED incorporated into centre button Green Red READY 32A Local Control keypad ...

Page 23: ...0 10 0 10 3 5 25 Compressor 1 40 15 0 20 3 5 25 Compressor 2 35 7 0 10 3 5 25 Conveyor Loaded 10 10 7 20 5 5 30 Conveyor Unloaded 10 10 7 10 3 5 30 Crusher 40 10 0 30 3 5 60 Fan High Inertia 40 10 0 30 3 5 60 Fan Low Inertia 30 15 0 10 3 5 30 Grinder 40 10 0 20 3 5 40 Mill 40 10 0 20 3 5 40 Mixer 10 10 0 20 4 25 Moulding M C 10 10 0 10 4 5 25 Press Flywheel 40 10 0 20 3 5 40 Pump 1 10 10 60 10 3 5...

Page 24: ...ad 30A Rotation Delay Angle Frequency Serial Number A1234567 Fire Mode Off Ready Local Local Start No Yes Quick Return to Status Screen Centre button to adjust Auto Setup Application Default Application Default 30A 30A 30A 30A Application Application Application Application Application Application x24 Application Application Application Woodchipper Application Pump 1 Application Pump 1 Motor Amps ...

Page 25: ...uency RX Bytes TX Bytes RX Errors TX Errors StartsHr Initial Deg C Auto Setup Application Default Heavy Agitator Compressor 1 Compressor 2 Conveyor Loaded Conveyor Unloaded Crusher Fan High Inertia Fan Low Inertia Grinder Mill Mixer Moulding M C Press Flywheel Pump 1 Pump 2 PumpJack Saw Band Saw Circular Screen Vibrating Shredder Woodchipper Motor Amps Cntrl Mode Cntrl Funct Local MenuStructure ...

Page 26: ...art Limit Amps Limit Time Kick Start Kick Start Kick Time Kick Level Start Delay Stop Param Stop Time Limit I Limit Stop Limit Amps Limit Time Protection Motor Amps Overload Overload Trip Class Ovld Amps Shearpin Shearpin Shear Amps Shear TIme Low Amps I Low I Low Amps I Low Time Mode Op Mode Menu Structure continued Menu Structure continued ...

Page 27: ...op Overload Shearpin Comms Remote CT Fault L1L2L3 L1L3L2 Operation 1 Operation 2 I O Input Cntrl Mode Cntrl Funct Output RelayFunct Log Save Log Trip Log Trip 0 Trip 1 Trip 2 Trip 3 Trip 4 Trip 5 Trip 6 Trip 7 Trip 8 Start Log I Start T Start Stop Log I Stop T Stop Totals Log Total Events Total Us On Total Uc On Total Starts Total Runs Total Stops Total Trips Total Us Off ...

Page 28: ... From USB Screen Lock Enable Passcode Disp Time Scroll Firmware Version Update Network Address Parity Baud CommsTime Keypad Keypad Pwr Hardware AGY100 Ver AGY200 Ver AGY300 Ver AGY400 Ver ODB Type About Serial No MenuBuild Model No Version Boot Ver Trip Class Motor Amps Unit Amps Rated Amps FunctionDescriptions Menu Structure continued ...

Page 29: ...ireMode Programs D2 as shown Cntrl Mode Selects the method for starting and controlling the motor Local Control using the button on the keypad Remote Control using the terminals Modbus Control via Modbus network Comms Detects if the communications bus has failed or become inactive To keep the bus active there must be at least one Modbus read or write any PNU during the Comms Time period ModbusPNU ...

Page 30: ... will not be sufficiently cooled Fire Mode A special feature that allows the unit to operate with ALL of the trips OFF Set Cntrl Funct to D2 FireMode Enabled when D2 is high Although the unit will keep running in this mode it may become damaged In some instances the damage may inhibit a subsequent starts This is only to be used in an emergency Frequency The frequency of the 3 phase supply From USB...

Page 31: ...rease if the motor accelerates too quickly Kick Start Applies a short duration torque pulse to dislodge sticky loads On The torque pulse is applied at start up when complete the torque drops to the Initial Volts Off The initial starting torque is defined by the Initial Volts Kick Time Time that the torque pulse is applied to load Increase to provide more torque If the load fails to break away Decr...

Page 32: ...erheat Detects if the internal temperature sensor has malfunctioned Trip On The unit will trip if the internal temperature sensor malfunctions Trip Off The unit will continue to operate even if the temperature sensor has malfunctioned Operating with the Trip Off for prolonged periods may result in SCR failure Overload The unit has an Overload function that is an electronic equivalent to a thermal ...

Page 33: ...ameters into Groups Refer to MAN AGY 002 V01 for more details Ph SCR Detects for various issues when Starting or Stopping Detects for input phase loss Output phase loss SCR misfire Trip On Trips if there is an input phase loss motor side phase loss SCR misfire Trip Off The unit will attempt to run although the operation may be erratic Operating in this mode for prolonged periods may result in SCR ...

Page 34: ... Trip A trip will occur if the motor current is greater than the Shear Amps for the Shear Time Shear TIme The trip time for the Shearpin trip A trip will occur if the motor current is greater than the Shear Amps for the Shear Time Shearpin The Shearpin is an electronic equivalent of a mechanical Shearpin Trip On The unit will trip This feature is not active during soft start and soft stop Trip Off...

Page 35: ... To USB Allows the user to save parameters Downloads the parameters from the unit to the USB drive Data is stored in CSV format Total Events The total number of events that have been recorded in the log file Total Run The total number of times the unit as successfully got to the Running State The Running state is active when the unit is operating at full voltage When operating at full voltage the ...

Page 36: ...ip 5 Displays the last Fault trip 5 Trip 6 Displays the last Fault trip 6 Trip 7 Displays the last Fault trip 7 Trip 8 Displays the last Fault trip 8 Unit Amps unit Class10 Current Rating Version Software Version for the Main control PCB Software version recorded in log file Window 1 though 24 Used to arrange the Modbus Parameters into Groups Window Code Used to arrange the Modbus Parameters into ...

Page 37: ...llen to a low level Can be caused by a weak 24VDC control supply Ensure 24VDC supply meets the requirements specified in the Quick Start Guide 1101 1199 Low Amp The motor current has been lower than the low trip level for the low trip time This trip is not active during soft start and soft stop and is off by default If the low current trip is not required turn off in Trip Settings 1201 1299 Limit ...

Page 38: ...ettings 2101 2199 Rotation Checks the input phase rotation The phase rotation is opposite to that required Change phase rotation or if the trip is not required turn off in trip settings 2201 2299 Op1 Fail Safe operation A process associated with the Control Board has been affected and is unable to recover automatically 2301 2399 CT Fault Current sensor failure One or more of the internal sensors u...

Page 39: ...001 15099 Op2 Keys Fail Safe operation A process associated with the Control Board has been affected and is unable to recover automatically 16001 16099 Op2 Motr Fail Safe operation A process associated with the Control Board has been affected and is unable to recover automatically 17001 17099 Op2 Log Fail Safe operation A process associated with the Control Board has been affected and is unable to...

Page 40: ...t connected 2 Not connected 3 Not connected 4 TXD1 B OUT 5 TXD0 A OUT 6 Reserved 7 Reserved 8 GND Warning To avoid damage to the unit or to the RS 485 master do NOT connect to these pins Modbus RTU Connections Single agilityTM RS 485 network Multiple agilityTM RS 485 network RJ45 Socket Communication CBL 036 CBL 035 Terminator last unit only PLC Master PLC Master The agilityTM units must have a un...

Page 41: ...one master Every message begins with the master making a request to a slave which responds to the master in a defined structure In both messages request and answer the used structure is the same Address Function Code Data and CRC Master request message Address 1 byte Function 1 byte Request Data n bytes CRC 2 bytes Slave response message Address 1 byte Function 1 byte Response Data n bytes CRC 2 b...

Page 42: ...ityTM 32 bit parameters are High Word Low Word in Modbusformat The following services are available Read Holding Registers Description reading register blocks of holding register type block R W limited to 8 registers Function code 03 example Modbus Function 03 Transaction Table Query Response Field Hex Byte Field Hex Byte Slave address 01 Slave address 01 Function 03 Function 03 Start address Hi 0...

Page 43: ... the RTU mode there is no specific start or stop byte that marks the beginning or the end of a message Indication of when a new message begins or when it ends is achieved by the absence of data transmission for a minimum period of 3 5 times the transmission time of a data byte Thus in case a message is transmitted after this minimum time has elapsed the network elements will assume that the first ...

Page 44: ... the motor accelerates too quickly 1 R W Multiplier 100 Divisor 1638 4 Offset 0 Min 1638 Max 13107 Default 3277 4 Start Time Time taken to soft start from the Initial Volts to the end of the start Normally set between 5 and 30 seconds Actual time to get to full voltage depends on the Limit Amps If set too long the motor can be at speed before the end of the time set 1 R W s Multiplier 1 Divisor 1 ...

Page 45: ...s to be improved 1 R W ms Multiplier 1 Divisor 1 Offset 0 Min 100 Max 30000 Default 160 7 Serial No The device serial number stored at the point of manufacture 4 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 255 Default 0 11 Model No The device Model number stored at the point of manufacture 1 R Multiplier 1 Divisor 1 Offset 0 Min 101 Max 113 Default 101 14 Version Software Version for the Main cont...

Page 46: ...time with overload level Select Trip class according to application requirements The trip time depends on the selected Trip Class the duration of the overload and the level of the over current Refer to the Motor Overload cold trip curves given in the Guide When Class 20 or Class30 are selected the Unit current rating Unit Amps will be reduced to a lower value Rated Amps 10 Class10 20 Class20 30 Cl...

Page 47: ...nit Amps Unit Class10 Current Rating 2 R A Multiplier 1 Divisor 1000 Offset 0 Min 17000 Max 66000 Default 17000 24 MotorState Indicates the Unit Operating State See Table 2 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 25 I rms The RMS motor current This is the average of the 3 phases This value is used for the current Limit and overload features 2 R A Multiplier 1 Divisor 1000 Off...

Page 48: ...s is less than Overload Level the Overload decreases exponentially if greater than 50 When the Overload reaches 100 the Unit will trip During situations when Motor Amps is equal to Unit Amps the overload will indicate 50 1 R Multiplier 100 Divisor 16384 Offset 0 Min 0 Max 16384 Default 0 During situations when Motor Amps is equal to Unit Amps the overload will indicate 50 30 Frequency The frequenc...

Page 49: ...n to the USB stick The Unit logs several parameters during normal and fault conditions Data is stored in CSV format Please send all downloaded files to Fairford on request 0 Idle 1 Active 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 0 34 Date Enter current date Date format can be set to either dd mm yyyy or mm dd yyyy Refer to Date format parameter 1 R W Multiplier 1 Divisor 1 Offset ...

Page 50: ... trip when the heatsink temperature exceeds 80 C The internal cooling fans will turn on if this temperature exceeds 40 C 1 R C Multiplier 1 Divisor 16 Offset 0 Min 0 Max 65535 Default 0 40 HS Temp F The temperature of the internal Unit heatsink The Unit will trip when the heatsink temperature exceeds 176 C The internal cooling fans will turn on if this temperature exceeds 104 F 1 R F Multiplier 9 ...

Page 51: ...000 Offset 0 Min 0 Max 24 Default 0 45 I3 rms The RMS current on phase L3 2 R A Multiplier 1 Divisor 1000 Offset 0 Min 0 Max 24 Default 0 47 Delay Angle Internal firing delay angle in Degrees Displayed for diagnostic purposes 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 180 Default 0 48 AGY100 Ver The hardware version for display PCB 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 1 ...

Page 52: ... if the internal temperature sensor has malfunctioned Trip On The Unit will trip if the internal temperature sensor malfunctions Trip Off The Unit will continue to operate even if the temperature sensor has malfunctioned Operating with the Trip Off for prolonged periods may result in SCR failure 0 Trip Off 1 Trip On 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 1 51 Ph SCR Detects for ...

Page 53: ...continue regardless of the motor current level 0 Trip Off 1 Trip On 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 1 60 Overload The Unit has an Overload function that is an electronic equivalent to a thermal overload Trip On The Unit will trip when the Overload capacity Modbus PNU 27 exceeds 100 Trip Off The Unit will continue to operate regardless of motor current level 0 Trip Off 1 T...

Page 54: ... Unit is powered up or a reset is applied Trip Off The Unit will not trip and may start unexpectedly if the start signal is accidently left active 0 Trip Off 1 Trip On 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 1 67 CT Fault Detects if the internal current sensors have failed or reading a very low level Trip On The Unit will trip if the internal current sensors fail or the current m...

Page 55: ...Time The maximum time allowed for the current limit If the current limit is still active at the end of this period the Unit will either Trip or continue 1 R W s Multiplier 1 Divisor 1 Offset 0 Min 1 Max 60 Default 30 72 Boot Ver Software Version for the Bootloader 2 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 74 Cntrl Funct Allows the Digital inputs to be mapped to different functi...

Page 56: ... control a single phase motor 0 3 phase 1 1 phase 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 0 77 Trip 0 Displays the last Fault trip See Table 3 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 78 Trip 1 Displays the last Fault trip 1 See Table 3 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 79 Trip 2 Displays the last Fault trip 2 See Table 3 1 R Multi...

Page 57: ...ier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 81 Trip 4 Displays the last Fault trip 4 See Table 3 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 82 Trip 5 Displays the last Fault trip 5 See Table 3 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 83 Trip 6 Displays the last Fault trip 6 See Table 3 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 ...

Page 58: ...ys the last Fault trip 8 See Table 3 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 86 MenuBuild Menu Version 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 87 Kick Level Percentage of the supply voltage applied to the motor during the kick period Increase to provide more torque If the load fails to break away Decrease if the motor accelerates too quickly 1 R W Multip...

Page 59: ...ue pulse is applied at start up when complete the torque drops to the Initial Volts Off The initial starting torque is defined by the Initial Volts 0 Off 1 On 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 0 90 To USB Allows the user to save parameters Downloads the parameters from the Unit to the USB drive Data is stored in CSV format 0 Idle 1 Active 1 R W Multiplier 1 Divisor 1 Offset...

Page 60: ...R A Multiplier 1 Divisor 1 Offset 0 Min 0 Max 528 Default 0 95 T Start Displays the time of the last start 1 R s Multiplier 1 Divisor 1 Offset 0 Min 0 Max 90 Default 0 96 I Stop Displays the peak current during the last stop 1 R A Multiplier 1 Divisor 1 Offset 0 Min 0 Max 528 Default 0 97 T Stop Displays the time of the last stop 1 R s Multiplier 1 Divisor 1 Offset 0 Min 0 Max 90 Default 0 ...

Page 61: ... Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 103 AGY200 Ver The hardware version for Main PCB 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 1 104 AGY300 Ver The hardware version for Power PCB 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 1 106 Total Uc On The total number times the start command has been applied 2 R Multiplier 1 Divisor 1 Offset 0 Min 0 Ma...

Page 62: ...ate the unit to a different current rating Use this parameter to enter the key manually 4 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 255 Default 0 114 Shear Amps The current in Amps that will cause a Shear Trip A trip will occur if the motor current is greater than the Shear Amps for the Shear Time 2 R W A Multiplier 1 Divisor 1000 Offset 0 Min 1 x PNU18 Max 5 x PNU22 Default 3 5 x PNU18 116 Sh...

Page 63: ...Min 0 Max 1 Default 0 121 Modbus Reset Reset using Modbus On The initial state required for a reset Off The final state required for a reset To reset pulse high and then low 0 Off 1 On 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 0 143 Fire Mode A special feature that allows the Unit to operate with ALL of the trips OFF Set Cntrl Funct to D2 Fire Mode Enabled when D2 is high Although ...

Page 64: ...period set the back light on the screen will turn off To reactivate touch screen anywhere To disable set to 0 1 R W s Multiplier 1 Divisor 1 Offset 0 Min 0 Max 7200 Default 60 147 CommsTime Communications trip Timeout period To prevent a Communications Trip If enabled the bus must be kept active To keep the bus active there must be at least one Modbus read or write any PNU during the Timeout ms pe...

Page 65: ...n 0 Max 1 Default 1 150 Baud Sets the serial communications baud rate The available baud rates are 9600 19200 38400 57600 or 115200 0 9600 baud 1 19200 baud 2 38400 baud 3 57600 baud 4 115200 baud 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 2 Default 1 151 DateFormat Allows the date format to be changed dd mm yy or mm dd yy or yy mm dd 0 dd mm yy 1 mm dd yy 2 yy mm dd 1 R W Multiplier 1 Diviso...

Page 66: ...iplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 1 155 Reserved No user function 157 Window ViewUsed to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 158 Window Code Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R...

Page 67: ... to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 161 Patch Addr 2 Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 162 Patch Addr 3 Used to arrange the Modbus Parameters into Groups Refer to Special Modb...

Page 68: ...rrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 165 Patch Addr 6 Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 166 Patch Addr 7 Used to arrange the Modbu...

Page 69: ...range the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 169 Patch Addr 10 Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 170 Patch Addr 11 Used to arrange the Modb...

Page 70: ...rrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 173 Patch Addr 14 Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 174 Patch Addr 15 Used to arrange the Mod...

Page 71: ...o arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 177 Window 2 Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 178 Window 3 Used to arrange the Modbus Par...

Page 72: ...rrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 181 Window 6 Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 182 Window 7 Used to arrange the Modbus Parame...

Page 73: ...range the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 185 Window 10 Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 186 Window 11 Used to arrange the Modbus Param...

Page 74: ...rrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 189 Window 14 Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 190 Window 15 Used to arrange the Modbus Para...

Page 75: ...rrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 193 Window 18 Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 194 Window 19 Used to arrange the Modbus Para...

Page 76: ...rrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 197 Window 22 Used to arrange the Modbus Parameters into Groups Refer to Special Modbus parameters document for more details 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 198 Window 23 Used to arrange the Modbus Para...

Page 77: ...l be 24V or 110V 230V depending on configuration 2 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 202 Total Us Off The total number of times the unit has been powered down The unit is powered down by removing the voltage at Uc Uc will be 24V or 110V 230V depending on configuration 2 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 204 Total Runs The total number of times th...

Page 78: ...successful stops soft stops 2 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 210 Total Trips The total number of trips 2 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 211 Reserved Multiplier Divisor Offset Min Max Default 212 Diagnostic 1 Used for diagnostic purposes only 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 65535 ...

Page 79: ...visor 1 Offset 0 Min 0 Max 65535 Default 65535 214 Diagnostic 3 Used for diagnostic purposes only 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 65535 215 Diagnostic 4 Used for diagnostic purposes only 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 65535 216 Diagnostic 5 Used for diagnostic purposes only 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 65...

Page 80: ...rt Normally set to 115 of the set Motor Amps Reduce to speed up trip response 2 R W A Multiplier 1 Divisor 1000 Offset 0 Min 1 x PNU18 Max 1 25 x PNU18 Default 1 15 x PNU18 220 Language Selects the display language for the keypad Enter the required language from the displayed list 1 English 2 Deutsch 3 Francais 4 Italiano 5 Portugues 6 Espanol 1 R W Multiplier 1 Divisor 1 Offset 0 Min 1 Max 10 Def...

Page 81: ...1L3L2 Determines if supply phase sequence is incorrect for motor rotation On Trips if the phase sequence is L1 L3 L2 Off The Unit will continue to operate normally 0 Trip Off 1 Trip On 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 0 225 RX Bytes Diagnostic parameter for Modbus communications Indicates transmission bytes are being received 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 6...

Page 82: ...ult 0 228 RX TMO Er Diagnostic parameter for Modbus communications Indicates a timing error 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 229 TX Bytes Diagnostic parameter for Modbus communications Indicates transmission bytes are being sent 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 230 TX Frames Diagnostic parameter for Modbus communications Indicates transmiss...

Page 83: ...ltiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 0 232 StopCode File Diagnostic parameter For Fairford use only 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 65535 233 StopCode File_1 Diagnostic parameter For Fairford use only 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 Max 65535 Default 65535 234 StopCode Pos Diagnostic parameter For Fairford use only 1 R Multiplier 1 Divisor 1 O...

Page 84: ... current limit level will affect actual time to stop the motor 2 R W A Multiplier 1 Divisor 1000 Offset 0 Min 0 5 x PNU18 Max 5 x PNU20 Default 5 x PNU20 238 Limit Time The maximum time allowed for the current limit If the current limit is still active at the end of this period the Unit will either trip or continue 1 R W s Multiplier 1 Divisor 1 Offset 0 Min 1 Max 60 Default 2 239 I Low Amps The c...

Page 85: ...cts trip or continue if the current limit has been active for too long Trip On The Unit will trip Trip Off The stop will continue regardless of the motor current level 0 Trip Off 1 Trip On 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 0 243 Keypad Pwr Connects the 24V dc supply a pin on the RJ45 connector Must be turned On if the remote keypad is connected 0 Off 1 On 1 R W Multiplier 1...

Page 86: ...in 0 Max 1 Default 1 246 Reset Ovld Factory parameter Fairford use only 0 Off 1 On 1 R W Multiplier 1 Divisor 1 Offset 0 Min 0 Max 1 Default 0 247 StartsHr When the fan is connected the number of fully rated starts can be increased Without the fan connected the number of fully rated starts is 5 With the fan connected the number of fully rated starts is 40 1 R Multiplier 1 Divisor 1 Offset 0 Min 0 ...

Page 87: ...6 Conveyor Unloaded 7 Crusher 8 Fan High Inertia 9 Fan Low Inertia 10 Grinder 11 Mill 12 Mixer 13 Moulding M C 14 Press Flywheel 15 Pump 1 16 Pump 2 17 PumpJack 18 Saw Band 19 Saw Circular 20 Screen Vibrating 21 Shredder 22 Woodchipper Table 2 PNU 24 Value Status 20 Starting 22 Fire Mode 25 Limit Start 35 Limit Stop 40 Stopping 60 Running 128 Ready 140 Tripped 200 Disabled 250 Initialisation ...

Page 88: ...h SCR 400 Mot Side 500 Freq 600 Uc Low 700 SCR Sen 800 Fan 1000 SCR S C 1100 Low Amp 1200 Limit 1300 Overload 1400 Shear 1500 PTC 1600 External 1700 Comms 1800 Bypass 1900 FireMode 2000 Remote 2100 Rotation 2200 Op1 2300 CT Fault 1100 Op2 Pnu 1200 Op2 Mod 13000 Op2 Mon 14000 Op2 Men 15000 Op2 Keys 16000 Op2 Motr 17000 Op2 Log 18000 Op2 Disk ...

Page 89: ...ace holders for the registers that need to be patched Window 1 to 24 176 to 199 Either If Window View set to 0 16 data holders related to the selected addresses in the Patch Address section in Window 1 to 16 only Or For Window View set to 1 All 24 words to hold the currently select log record Currently there are two uses for this group of Modbus registers 1 Register patching Register patching is e...

Page 90: ...ORDs into the Window both registers 22 and 23 will need to be assigned side by side in to the corresponding Patch Address section Register Name Register Number Register Value Patch Register Patch Value Window Register Window Value Unit Amps 22 0 160 22 176 0 5500 161 23 0r 0 177 5500 It follows that the entire 16 Aliases can be populated with a mixture of the required data that can then be queried...

Page 91: ...e to 2 will rewind the log record pointer to the first record Subsequently when the Next Record is requested the data from the first record will be placed into the Window registers c Unwind 3 Setting Window Code to 3 will set the log record pointer to the last created record Subsequently when the Next Record is requested the data from the last record will be placed into the Window registers d Seek...

Page 92: ... of all 24 registers is required for this function to successfully Memory Probes Each register WORD is used as two BYTEs Each byte showing the current amount of available memory for each designation These are used within the firmware to record and respond to low memory situations in the device operating system Note that these have a maximum value of 0xff or 255 0xff could mean a value greater than...

Page 93: ...Register Ordinal Description Detail Bit Layout of each 16 bit words 1 Date Bits 0 4 Day 1 31 Bits 5 8 Month 1 12 Bits 9 15 Year 00 127 2000 2127 2 Time 1 Hours Minutes Bits 0 5 Minute 0 59 Bits 6 10 Hour 0 23 Bits 11 15 Unused 3 Time 2 Milliseconds Bits 0 9 Milliseconds 0 999 Bits 10 15 Seconds 0 59 Event Type Codes Code Meaning 1 Initialise boot up 10 Power Off 100 Motor Start 300 Motor Dwell 600...

Page 94: ...rload Model Number 3 Rated Amps Motor State Rated Amps 4 Motor Amps Motor Amps 5 Unit Amps Rated Amps 6 Trip Class Frequency 7 Rotation Mean RMS Normalised 8 Temp Mean RMS Amps 9 IStart IStart 10 TStart TStart 11 IStop IStop 12 TStop TStop 13 Irms Irms Irms 14 Temperature degrees C Temperature degrees C Temperature degrees C 15 Overload Overload Overload 16 Trip Code 17 18 Modbus RTU Parameters co...

Page 95: ...1 214 Diagnostic 3 75 Op Mode 61 Shearpin 187 Window 12 215 Diagnostic 4 68 Operation 1 6 Start Delay 188 Window 13 216 Diagnostic 5 109 Operation 2 4 Start Time 189 Window 14 217 Diagnostic 6 50 Overheat 5 Stop Time 190 Window 15 146 Disp Time 27 Overload 232 StopCodeFile 191 Window 16 31 Factory Rst 60 Overload 233 StopCodeFile_1 192 Window 17 143 Fire Mode 218 Ovld Amps 234 StopCodePos 193 Wind...

Page 96: ...atted to FAT32 Part number USB KEY is a USB flash drive that has been verified to work with agilityTM Other flash drives may not physically fit or may not perform correctly Available to purchase from Fairford Electronics Ltd Download a new firmware zip file from http www fairford com download agilityTM firmware Copy the zip file into a suitable location on your PC that you can extract all of the f...

Page 97: ...n the agilityTM unit and insert the USB stick with the upgrade files into the corresponding socket on the front panel Power up the agilityTM unit and the upgrade process will start automatically The update progress will be shown on the display During this time do not remove the USB stick and ensure power is not disconnected When the upgrade process is completed agilityTM will reboot The USB stick ...

Page 98: ...m standstill to full speed and to maintain full speed efficiently at all torque levels up to the design full load torque Most modern induction motors have characteristics that are wholly suitable for use with soft starters however the characteristics vary considerably between different manufacturers and design types It is important that the motor is capable of providing sufficient torque to drive ...

Page 99: ... motor input terminals can only be soft started when the brake is re connected to the supply through its own contactor Older Motors The action of the fully controlled soft starter introduces harmonic currents and voltages to the motor It is therefore important to ensure that the motor employs techniques such as rotor skewing in its construction to suppress the effects of harmonic fluxes and avoid ...

Page 100: ...iven to thermal overload and fuse protection systems when extended start times are involved This must be as for heavy duty starting as a standard thermal overload will trip under these conditions A heavy duty start thermal overload or an electronic overload with dual settings for start and run is recommended Modern HRC motor fuses will allow for some overload during the start but the fuse curve gi...

Page 101: ...rly important when changing from high to low speeds Overhauling Loads Certain applications can over speed the motor as part of normal operation Power flow is then from the motor to the supply It is important that the optimising is disabled during the over speed condition and reinserted during normal conditions Application Table The table on the following page shows many common motor applications t...

Page 102: ...oaded 10 25 Crusher not rock unloaded 25 75 Can be high inertia Drilling machine unloaded 10 Fan axial flow propeller 20 40 Feeder screw 100 175 Needs high starting torque motor Feeder vibrating motor driven 100 150 Needs high starting torque motor Grinder unloaded 10 25 Usually high inertia Hammer mill 20 125 Eccentric load needs high starting torque motor Mills flour etc 30 50 Mixer dry contents...

Page 103: ...t starters such as agilityTM Note Since there is a wealth of detailed literature available in the technical press it is not proposed to dwell too heavily on the specifics of realising the electronic control system but rather to offer an outline of its various capabilities The Induction Motor In order to appreciate the benefits of using an electronic controller it is important to have some understa...

Page 104: ...aching a peak at about two thirds full speed finally to become zero at synchronous speed This characteristic means that induction motors always run at slightly less than synchronous speed in order to develop power the slip speed and hence the term asynchronous The following graph is of an induction motor torque speed curve and illustrates this most important characteristic As for each type of moto...

Page 105: ...torque pull out torque at standstill giving the high break away torque characteristic which reduces steadily as the speed increases and becoming zero at synchronous speed At the other end of the scale a motor with a very low rotor resistance will produce a low starting torque but will generate its peak torque closer to the synchronous speed Consequently this type of motor runs at full power with h...

Page 106: ...high such as in centrifugal fans causes belts to slip in the pulleys producing rapid wear and early failure Electro Mechanical Methods Of Starting Method A Direct on Line The most simple means of controlling energy flow to an induction motor is to interrupt the power supply by a single solenoid operated 3 phase switch known as a contactor Very widely applied the method is known variously as direct...

Page 107: ...f the rotating load and at the instant of disconnection current will still flow in the rotor bars due to the time delay necessary for the magnetic flux to die away Therefore there is a residual flux frozen on the surface of the rotating rotor which cuts the stator windings generating a voltage whose frequency depends on the rotor speed If the load inertia is small such as in a pump or if the frict...

Page 108: ... starter discussed Nevertheless the fundamental problems of electro mechanical starters remain and it is only in the last decade or two that their dominance has been challenged by the introduction of power semiconductors controlled by electronics The Semiconductor Motor Controller During the 1950 s much effort was put into the development of a four layer transistor device which had the power to sw...

Page 109: ...onse to changes in load Where motor speeds cannot be varied an optimising version of semiconductor motor controller such as agilityTM will also produce energy savings in lightly loaded motors Less sophisticated systems of soft starter remain at full conduction and the motor then behaves as if it were connected directly to the mains supply However at light loads and mains voltages induction motors ...

Page 110: ...oint that vital processes are constantly interrupted There are electronic products in the market place which appear to offer soft starting cheaply They almost always rely on less advantageous technologies such as analogue control or half control where one of the two thyristors in each phase is replaced with a diode There are systems which only control the energy flow in one phase while the other t...

Page 111: ...educes cable losses and contactor switching operations are carried out under the most advantageous conditions No current flows on switch on since all switching is carried out by the thyristors virtually eliminating the need for contact replacement Indeed there are a growing number of installations where contactors are no longer employed being replaced by controllable circuit breakers or isolators ...

Page 112: ...st this standard as EN 60947 4 2 agilityTM has been type tested in accordance with the test procedures and levels laid down in the product standard Mandatory Requirements Within the EU Applicable to any person involved in the installation and operation of the equipment The EU Directive 2004 108 EC describes the required EMC performance of all electrical equipment which is to be connected to a low ...

Page 113: ... for the Soft Starter and understand exactly the implications for meeting EMC requirements It is likely that failure to do so will result in the purchase and installation of inappropriate equipment IMPORTANT The information and guidance given in section C 7 forms part of the statutory requirements of the European Union Directive 2004 108 EC on EMC Basic EMC Considerations Immunity The product stan...

Page 114: ...vel great distances and may cause interference to any neighboring consumers connected to the common low voltage supply network Allowable levels for conducted emissions generated by semiconductor motor controllers and starters are influenced by the nature of the low voltage power distribution network The determining factor is whether the source of power is either a a private supply with a single co...

Page 115: ...attributed to a soft starter Strategies for Attaining and Maintaining EMC Compliance Where possible minimize the effect of electrical interference by using the strategies listed below Locate the agilityTM Soft Starter unit as close as reasonably possible to the motor terminal box in order to minimize cable length Ensure that within any enclosure the control wiring does not run parallel to the powe...

Page 116: ...n the power supply also allows for mains voltage digital control D1 D2 Fitting Accessories Ensure terminals 24V 0V COM D1 and D2 are fully open before installing power supply as shown below Fit screw and nylon washer supplied DO NOT overtighten Max 40 cNm Tighten terminals 24V 0V COM D1 and D2 When the AGY 020 installation is complete control supply D1 and D2 are provided on the power supply rathe...

Page 117: ...e digital inputs D1 and D2 must be the same as the supply voltage 2 230Vac 1A AC15 30Vdc 0 5A resistive Terminal Description Function Selectable Note 24Vdc Control Supply Us No 0V Control Supply Us No COM Digital Inputs Common No D1 Digital Input 1 No 1 D2 Digital Input 2 Yes 1 13 14 Main Contactor Control Run Relay No 2 21 22 Fault relay Yes 2 ...

Page 118: ...ual MAN AGY 001 Version 04 21 09 2018 3 Wire Control Using AGY 020 2 Wire Control Using AGY 020 K1 N Start Stop 110 230Vac D1 D2 13 N COM 14 21 22 FU1 110 230Vac 110 230Vac 110 230Vac K2 2 K1 N D1 D2 13 0V COM 14 21 22 FU1 K2 1 K2 Start Stop ...

Page 119: ...eases the number of starts to 40 hour The fan operates automatically during a soft start or soft stop and will continue to run if the heatsink temperature is 45o C The fan stops when the heatsink temperature has fallen below 40o C Fitting Step 1 Remove screw x1 and retain Step 2 Remove blanking plug x1 ...

Page 120: ...ontrol monitor and program up to 32 agilityTM soft starters The unit is powered from the host agilityTM and requires an Ethernet cable for communication Modbus RTU As the remote keypad acts as the Modbus master no additional master units must be placed within the network Failure to observe this may lead to erratic behaviour network failure and or equipment damage Keypad power must be enabled on th...

Page 121: ...ityTM host units Initial Power Up If the host agilityTM unit s and the remote keypad have the default Modbus transmission parameters set and the host unit is powered and has Keypad power set to on the keypad will automatically communicate with the host The following status screen will be seen SGY 011 Close Jumper S6 supplies power to AGY 010 CBL 036 CBL 035 last unit only Enable keypad power on th...

Page 122: ... menu If the selected Modbus address is valid the status screen is displayed Selecting Units To Monitor Configure When the Remote Keypad is attached to multiple agilityTM units on the Modbus network the user can switch between each unit by using the following method continued over Only Right key is active May show Local Remote or Modbus Press CENTRE key Use UP DOWN keys to select address Press cen...

Page 123: ...2 Address selection screen will be shown 3 Press the Centre key Display will change mode 4 Use Up or Down keys to change address to the desired number agilityTM address Press the Centre key to confirm 5 Remote display will return to the Status screen and display the new address Modbus address of connected unit ...

Page 124: ...nit to a flat vertical surface using the mounting holes in the keypad enclosure The orientation of the unit has the TOP uppermost The location allows adequate front access The screen can be viewed Do not install other equipment that generates significant heat close to the keypad KeypadInstallation ...

Page 125: ...p Class 30 Rated Starting Capability 3x Motor Current 23secs 4x Motor Current 19secs 4x Motor Current 29secs 3 5x Motor Current 17secs Max Starts per Hour 5 starts hour 5 starts hour 5 starts hour with Optional Cooling Fan 40 starts hour 40 starts hour 40 starts hour Height Above Sea Level Standard operating height is 1000m for every 100m increase motor Amps kW by 1 up to 2000m Example For a 20A m...

Page 126: ...GY 105 AGY 107 AGY 109 35 7 5 18 5 22 34 10 10 10 25 30 AGY 107 AGY 109 AGY 111 41 11 22 22 41 10 10 10 30 40 AGY 109 AGY 111 AGY 113 55 15 30 37 52 15 15 15 40 50 AGY 111 AGY 113 66 18 5 37 45 65 20 20 20 50 60 AGY 113 Step 4 Select your motor Voltage and Horsepower kW and select model Motor Rating kW Ie A FLA A Hp Option Customer option may be blank Main Supply voltage 4 200Vac to 480Vac Ui 480V...

Page 127: ...zvajati samo elektrostrokovnjaki in elektrotehnično poučene osebe Προσοχή κίνδυνος ηλεκτροπληξίας Οι εργασίες που αναφέρονται στη συνέχεια θα πρέπει να εκτελούνται μόνο από ηλεκτρολόγους και ηλεκτροτεχνίτες Nebezpečenstvo ohrozenia života elektrickým prúdom Práce ktoré sú nižšie opísané smú vykonávat iba elektroodborníci a osoby s elektrotechnickým vzdelaním Perigo de vida devido a corrente eléctr...

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