Ezgo SHUTTLE 4, Owner'S Manual And Service Manual

Page: 40 / 64

*$62/,1(32:(5('3(56211(/&$55,(56 *2/)&$5
Page 20
Owner’s Manual and Service Guide
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
HYDRAULIC BRAKE FLUID
✓
Check level, add if required and check for leakage (DOT 3)
REAR SHOCK ABSORBERS
✓
Check for oil leakage, loose mounting hardware
ENGINE ELECTRICAL SYSTEM
✓
Check coil/spark plug wires for cracks/loose connections
FUEL SYSTEM
✓
Check for leaks at tank cap, lines, filters, pump, carburetor
✓
Check fuel lines for cracks/deterioration
THROTTLE/GOVERNOR LINKAGE
✓
Check operation and governed speed
SEMI-ANNUAL - 125 HOURS
(includes items listed in previous tables & the following)
DIRECTION SELECTOR
✓
Check for wear and smooth movement (lubricate shaft with light oil if required)
✓
Check shift cable spring length
KING PINS
✓
Check for excessive play and tightness of retaining nuts
♦
Lubricate, use wheel bearing grease
STEERING ASSEMBLY
♦
Lubricate linkage, use wheel bearing grease
✓
Check bellows and pinion seal for damage or grease leakage
TIE RODS/LINKAGES
♦
Lubricate, use wheel bearing grease
REAR AXLE
✓
Check for unusual noise and loose or missing mounting hardware
AIR CLEANER
▲
Replace
OIL FILTER
♦
Clean in solvent (at oil change), replace ‘O’ rings if required
ENGINE OIL
▲
Replace with SAE 10W-30 or 10W-40 that meets or exceeds SF, SG, CC oil,
DO NOT OVERFILL.
ANNUAL - 250-300 HOURS
(includes items listed in previous tables & the following)
FRONT WHEEL BEARINGS
♦
Adjust, see Technician’s Repair and Service Manual
♦
Pack, use multi-purpose grease
REAR AXLE
✓
Check lubricant, add lubricant (SAE 30 oil) as required
▲
Replace lubricant after 5 years
SERVICE BRAKES
♦
Clean and adjust, see Technician’s Repair and Service Manual
✓
Check brake shoe linings, see Technician’s Repair and Service Manual
FUEL FILTER
▲
Replace
SPARK PLUGS
▲
Replace, Gap .028 - .030 in. (.71 - .76 mm)
MUFFLER/EXHAUST
✓
Check mounting hardware; check for leaks at head and muffler gaskets
VALVES
✓
Check cold (intake/exhaust) per Technician’s Repair and Service Manual
500 HOURS
(includes items listed in previous tables & the following)
TIMING BELT
✓
Check tension, signs for signs of wear/damage
CARBURETOR
♦
Clean
CYLINDER HEAD AND PISTONS
♦
Remove carbon from cylinder head and pistons
✓
Check valve seats for carbon buildup and clean as required
Fig. 36 Periodic Service Schedule