Ezgo SHUTTLE 4, Owner'S Manual And Service Manual

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Page iv
Owner’s Manual and Service Guide
7$%/(2)&217(176
Checking the Oil Level ...................................................................................................................................... 10
Fig. 15 Shift Cable Adjustment ............................................................................................................ 10
Fig. 16 Clean Entire Dipstick ............................................................................................................... 10
Fig. 17 Check Oil Level on Dipstick .................................................................................................... 10
Changing the Oil ............................................................................................................................................... 10
Fig. 18 Oil Viscosity Chart ................................................................................................................... 10
Fig. 19 Clean Top of Engine ............................................................................................................... 11
Fig. 20 Remove Oil Filter .................................................................................................................... 11
Fig. 21 Cleaning the Oil Filter .............................................................................................................. 11
Fig. 22 Blowing Out Oil Filter .............................................................................................................. 11
Fig. 23 Adding Engine Oil ................................................................................................................... 12
AIR CLEANER INSPECTION/REPLACEMENT ....................................................................... 12
Fig. 24 Air Cleaner .............................................................................................................................. 12
REAR AXLE .............................................................................................................................. 12
Checking the Lubricant Level ............................................................................................................................ 12
Fig. 25 Add, Check and Drain Rear Axle Lubricant ............................................................................ 12
Starter/Generator Belt Tension ......................................................................................................................... 13
Fig. 26 Checking Belt Tension with Gauge ......................................................................................... 13
Fig. 27 Checking Belt Tension with Finger .......................................................................................... 13
Adjusting the Belt .............................................................................................................................................. 13
Fig. 28 Adjusting Belt Tension ............................................................................................................ 13
AIR INTAKE AND COOLING FINS ......................................................................................... 14
Fig. 29 Cleaning Air Intake .................................................................................................................. 14
Fig. 30 Cleaning Cooling Fans ............................................................................................................ 14
SPARK PLUGS ........................................................................................................................ 14
Fig. 31 Gapping Spark Plug ................................................................................................................ 14
BRAKES ................................................................................................................................... 14
Periodic Brake Test for Mechanical Brakes ...................................................................................................... 14
Daily Brake Test for Hydraulic Brakes .............................................................................................................. 15
Fig. 32 Typical Brake Performance Test ............................................................................................. 15
TIRES ....................................................................................................................................... 15
Tire Repair ........................................................................................................................................................ 16
Wheel Installation .............................................................................................................................................. 16
Fig. 33 Wheel Installation .................................................................................................................... 16
LIGHT BULB REPLACEMENT ................................................................................................. 16
CARE AND CLEANING OF THE VEHICLE ............................................................................. 17
VEHICLE CARE PRODUCTS .................................................................................................. 17
TOP AND WINDSHIELD .......................................................................................................... 17
TRAILERING ............................................................................................................................ 18
WINTER OR PROLONGED STORAGE ................................................................................... 18
HARDWARE ............................................................................................................................. 18
Fig. 34 Bolt Grades ............................................................................................................................. 18
TORQUE SPECIFICATIONS .................................................................................................. 18
Fig. 35 Torque Specifications .............................................................................................................. 18
PERIODIC SERVICE SCHEDULE .......................................................................................... 19
Fig. 36 Periodic Service Schedule ...................................................................................................... 19