Ezgo SHUTTLE 4, Owner'S Manual And Service Manual

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Page 19
Owner’s Manual and Service Guide
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
PERIODIC SERVICE SCHEDULE
✓
Check
♦
Clean, Adjust, etc.
▲
Replace
NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BODY
♦
Clean body components as required
REVERSE WARNING DEVICE
✓
Check operation when direction selector is in reverse
TIRES
✓
Examine for cuts, excessive wear and pressure (See GENERAL SPECIFICATIONS)
WHEELS
✓
Check for bent rims, missing or loose lug nuts
FUEL GAUGE
✓
Check for proper operation (at fueling), and fuel cap vent is free of dirt
ENGINE OIL
✓
Check and refill engine oil
STARTER/GENERATOR BELT
✓
Check for tension, wear, cracks
MONTHLY - 20 HOURS
(includes items listed in previous table & the following)
BATTERY
♦
Clean battery & terminals with 1/4 cup (60 ml) baking soda to 1 1/2 gallons (6 liters)
water solution, rinse with clear water
✓
Check charge condition and all connections
WIRING
✓
Check all wiring for loose connections and broken/missing insulation
ACCELERATOR
✓
Check for smooth movement - DO NOT LUBRICATE CABLE
SERVICE BRAKE
✓
Check brake performance, smooth operation and adjust if required
PARKING BRAKE
✓
Check brake performance and adjust if required
CHOKE CABLE
✓
Check for smooth movement and adjustment - DO NOT LUBRICATE CABLE
CARBURETOR LINKAGE
✓
Check attachment, adjust as required
DIRECTION SELECTOR
✓
Check attachment, adjust as required
ENGINE
✓
Check for unusual noise, vibration, acceleration, oil leaks
COOLING FAN
✓
Check for build-up of foreign matter inside blower housing and fins, clean if required
STEERING ASSEMBLY
✓
Check for abnormal play, tightness of all hardware
TIE RODS/LINKAGES
✓
Check for excessive play, bent components or loose connections
REAR AXLE
✓
Check for leakage, add SAE 30 oil as required
QUARTERLY - 50 HOURS
(includes items listed in previous tables & the following)
FRONT AXLE
✓
Check for damage to axle and loose or missing hardware
FRONT SHOCK ABSORBERS
✓
Check for oil leakage and loose fasteners
FRONT SPRINGS
✓
Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT
✓
Check for unusual tire wear, align if required
PARKING BRAKE
✓
Check for bent/binding linkage rod
✓
Check for damage or wear
♦
Lubricate, use light oil. DO NOT LUBRICATE CABLES
Fig. 36 Periodic Service Schedule