Ezgo SHUTTLE 4, Owner'S Manual And Service Manual

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Page iii
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Owner’s Manual and Service Guide
SAFETY ................................................................................................................... Inside covers
NOTES .........................................................................................................................................ii
SAFETY INFORMATION............................................................................................................vii
BEFORE INITIAL USE ............................................................................................................... 1
Fig. 1 Initial Service Chart ...................................................................................................................... 1
Preparation of Seats for Service .......................................................................................................................... 1
SERIAL NUMBER PLATE LOCATION ...................................................................................... 1
Fig. 2 Serial Number Plate Location ......................................................................................................2
CONTROLS ............................................................................................................................... 2
Key/Light Switch ..................................................................................................................................................2
Fig. 3 Key/Light Switch and Fuel Gauge ............................................................................................... 2
Direction Selectors ............................................................................................................................................... 2
Fig. 4 Direction Selector ........................................................................................................................ 2
Choke .................................................................................................................................................................. 2
Fig. 5 Choke .......................................................................................................................................... 3
Accelerator Pedal ................................................................................................................................................3
Fig. 6 Accelerator, Horn and Mechanical Brake .................................................................................... 3
Combination Service and Parking Brake Pedal for Mechanical Brakes ..............................................................3
Service Brake Pedal for Hydraulic Brakes ........................................................................................................... 3
Parking Brake for Hydraulic Brakes ..................................................................................................................... 3
Fig. 7 Parking Brake for Hydraulic Brakes ............................................................................................. 3
Horn .....................................................................................................................................................................3
Fig. 8 Horn Button for Hydraulic Brakes ................................................................................................ 4
BEFORE ENTERING VEHICLE ................................................................................................. 4
OPERATING THE VEHICLE ...................................................................................................... 4
Cold Starting ........................................................................................................................................................ 5
STARTING VEHICLE ON A HILL .............................................................................................. 5
General ................................................................................................................................................................ 5
Vehicle with hand operated park brake ............................................................................................................... 5
Vehicle with combination service and park brake ................................................................................................ 5
Vehicle with foot operated park brake ................................................................................................................. 5
Starting a Vehicle with a Discharged Battery ....................................................................................................... 6
COASTING ................................................................................................................................. 6
FUEL .......................................................................................................................................... 6
Fig. 9 Fuel Tank Location ...................................................................................................................... 6
Fuel Gauge, Low Fuel and Low Oil Pressure Indicator Lights ............................................................................. 6
SERVICING THE VEHICLE ....................................................................................................... 7
Fig. 10 Check Oil Level on Dipstick ....................................................................................................... 7
BREAK-IN .................................................................................................................................. 7
TOWING ..................................................................................................................................... 7
Neutral Lock ......................................................................................................................................................... 8
Fig. 11 Neutral Lock ............................................................................................................................... 8
LIFTING THE VEHICLE ............................................................................................................. 8
Fig. 12 Lifting the Vehicle ...................................................................................................................... 8
ROUTINE MAINTENANCE ........................................................................................................ 9
Fig. 13 Lubrication Points ...................................................................................................................... 9
POWERTRAIN MAINTENANCE ................................................................................................ 9
Direction Selector ................................................................................................................................................9
Fig. 14 Direction Selector Adjustment ................................................................................................... 9