Ezgo SHUTTLE 4, Owner'S Manual And Service Manual

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Page 12
Owner’s Manual and Service Guide
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Install the oil fill cap. Run the vehicle for one or two min-
utes and check the filter for oil leaks.
AIR CLEANER INSPECTION/REPLACEMENT
The air cleaner unit on the vehicle is a dry unit.
Do not use oil on the filter element or any part
of the unit.
The air cleaner element is accessible by unsnapping the
top clips from the air box and swinging the cover open.
Remove the cover and the air filter element (Ref. Fig.
24 on page 12). Clean inside of cover and enclosure.
If the element is in acceptable condition, loose dirt may
be removed by tapping the filter lightly.
Do not use compressed air to clean the
air filter. Doing so will damage the filter
and will damage the engine.
Install the element in the same way it was removed,
being sure that the filter seal is correctly installed. Attach
the lower portion of the enclosure and swing it up into
place. Squeeze housing together and secure with top
clips. Be sure all tabs are fully inserted and all clips are
fastened securely.
REAR AXLE
The rear axle is provided with a lubricant level check plug
located on the driver side at the rear of the housing (Ref.
Fig. 25 on page 12). Unless leakage of rear axle lubricant
is evident, an annual lubricant check is sufficient.
Checking the Lubricant Level
Tool List Qty. Required
Socket, 13 mm, 3/8" drive ........................................... 1
Ratchet, 3/8" drive ....................................................... 1
Funnel ......................................................................... 1
Clean the area around the check and fill plugs. Remove
the check plug. The correct lubricant level is just below
the bottom of the threaded hole. If lubricant is to be
added, remove the fill plug and add lubricant using a fun-
nel. Add lubricant slowly until lubricant starts to seep
from the check plug hole. Install the check plug and the
fill plug. In the event that the lubricant is to be replaced, a
drain plug is provided at the bottom of the differential
housing. Capacity of axle is 40 ounces (1.2 liters).
Fig. 23 Adding Engine Oil
Fig. 24 Air Cleaner
'O' Ring
Fig. 25 Add, Check and Drain Rear Axle Lubricant
Check Plug
Drain Plug