BOMBARDIER 1983 Shop Manual Download

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Summary of Contents for 1983

Page 1: ...SHOP MANUAL Bombardier snowmobiles...

Page 2: ...imester 1982 National Library of Canada All rights reserved No parts of this manual may be reproduced in any form without the prior written permission of Bombardier Inc Bombardier Inc 1982 Printed in...

Page 3: ...aler and or distributor assistance should be sought in case of doubt Torque wrench tightening specifications must be strictly adhered by Locking devices ex tab lock nylon lock must be installed or rep...

Page 4: ...503 Spirit Mirage II Furthermore each vehicle has its particular vehicle seri al number PAGE4 The engine also has a serial number Liquid cooled engines Fan cooled engines DEFINITION OF NUMBERING SYST...

Page 5: ...g obligation ILLUSTRATIONS PROCEDURES An exploded view is conveniently located at the beg inn ing of each section and is meant to assist the user in identifying parts and components This Shop Manual u...

Page 6: ......

Page 7: ...e 109 07 Engine tolerances measurement 131 08 Carburetor and fuel pump 135 09 Air intake silencer and fuel tank 143 10 Rewind starter 145 01 Pulley guard 149 02 Drive belt 151 03 Drive pulley 159 04 D...

Page 8: ...o...

Page 9: ...p Citation 3500 4500 E onlv J Suspension adjustment key K Socket 21126 mm E H 1983 MODELS Elan Spirit Citation Mirage All Nordik Skandic Blizzard 5500 MX Blizzard 9700 Everest 500 E L C Alpine F SECTI...

Page 10: ......

Page 11: ...348200 iPSJ SECTION 01 TOOLS SUB SECTION 02 SERVICE TOOLS SERVICE TOOLS USE Engine timing to determine T O C Engine timing static Continuity tests Engine electrical components tests For indexation of...

Page 12: ...TO 420 977 910 MAG 420276900 Water pump seal sleeve 464 534 water pump 420 876 490 rotary valve 420 876 495 Rotary valve shaft pusher 420876610 PAGE 12 To remove drive pulley from crankshaft To avoid...

Page 13: ...420841 200 420840680 420876550 420876555 420876560 420977 480 420276020 420876565 420876567 420977 490 420977 470 SECTION 01 TOOLS SUB SECTION 02 SERVICE TOOLS engine 377 464 534 503 engine 247 277 53...

Page 14: ...6570 r377 503 engines 420240275 Connecting rod holder 420977 900 Degree wheel 414352900 Fan holder 503 engine 377 engine PAGE 14 420876355 420876357 Connecting rod To mark timing position of rotary va...

Page 15: ...10 I Bearing pusher 420876500 Rotary valve seal pusher 420 876 600 534 engine 420876605 464 engine SECTION 01 TOOLS SUB SECTION 02 SERVICE TOOLS Protect crankshaft end when using bearing puller Protec...

Page 16: ...shaft feeler gauge 377 503 engine PTO 420 876 620 Crankshaft locking tool 420876640 Injection pump gear holder 277 377 503 Engine 420 876 690 464 engine 420 277 900 PAGE 16 To install polyamid ring in...

Page 17: ...ctor i 1 i l2 3 4 To remove magneto To remove magneto SECTION 01 TOOLS SUB SECTION 02 SERVICE TOOLS 277 377 464 503 and 534 engines 247 277 377 464 503 and 534 engines To remove the bearings from Alpi...

Page 18: ...system components tests For track inserts installation 1 screw 5 16 11 x 6 529003900 2 pressure plate 529004400 3 washer 2 391 302900 4 hexagonal screw 2 1 2 20 x 6 391 717200 5 bending block no 1 wi...

Page 19: ...gasketing bonding and retaining applications on engines pulleys and fasteners etc A medium strength adhesive for threadlocking and threadsealing Vibration proofs nuts bolts and screws Hi strength thr...

Page 20: ...as soon as possible after adhesive is applied Creates a foaming action that lifts gaskets off in minutes Protects moving and stationary parts against high temperature seizing Prevents rust and corro s...

Page 21: ...cation Assures proper lubrication at low tempera tures Chaincase lubricant on al l models Specially formulated oil that meets All models lubrication requirements of the Bombardier Rotax engine This oi...

Page 22: ......

Page 23: ...1 Carriage bolt 4 2 Threaded spacer 4 3 Insulator rubber 4 4 Support 2 5 Washer 4 6 Nut 4 7 Bolt 4 B Bracket 9 Nut 4 70 Air deflector 11 Rubber spacer 3 72 Washer 73 Screw 74 Nut 4 75 Lockwasher 4 19...

Page 24: ...ort at upper column Engine mount nuts ENGINE SUPPORT AND MUFFLER DISASSEMBLY ASSEMBLY Torque to 31 N m 23 ft Ibs Torque to 35 N m 26 ft Ibs Torque to 22 N m 16 ft Ibs INSTALLATION ON VEHICLE To instal...

Page 25: ...ankcase 9 Stud 2 70 Locking tab 2 77 Nut 2 72 Flat washer 4 73 Nut head 4 SECTION 02 ENGINE SUB SECTION 01 247 ENGINE TYPE 14 8 0 1 1 0 f 0 25 74 Locking sleeve 75 Decompressor 76 Cable 77 Switch hous...

Page 26: ...ING NEW PARTS WEAR LIMIT MIN MAK Cylinder taper NA NA 08 mm 1 0031 Cylinder out of NA NA 05 mm round 1 0018 Cylinder piston 065 mm 20 mm 20 mm clearance 1 0026 1 0079 1 0079 Ring piston 05 mm 20 mm 20...

Page 27: ...ew MB x 55 crankcase with screws 3 7 Lockwasher B 5 Hexagonal nut B mm crankcase with studs 5 B Crankcase gasket 9 Distance sleeve 22 mm 2 70 Stud M 70 x 42 4 77 Lockwasher 70 4 72 Hexagonal nut 70 mm...

Page 28: ...RANCES MEASUREMENTS FITTING NEW PARTS WEAR LIMIT MIN MAX Crankshaft NA N A 10 mm deflection 0039 Connecting rod big 20 mm 53 mm 10 mm end axial play 0079 0208 0394 Connecting rod N A N A NA alignment...

Page 29: ...llustrated See Tools Section Also prior to crankcase adjoining install a protector sleeve on each crankshaft extension to prevent oil seal damage See Tool Section Apply a light coat of lithi um grease...

Page 30: ...B mm x 1 5 23 Loctite 242 blue medium strength 24 Fan 25 Hexagonal nut 6 mm 4 26 Washer 5 3 3 27 Lockwasher 5 3 2B Hexagonal socket head cap screw M5 x lB 3 29 Ignition coil 30 Mass cable BO mm 31 Jun...

Page 31: ...holder is not available crankshaft can be locked with the following procedure SECTION 02 ENGINE SUB SECTION 01 247 ENGINE TYPE With engine cold remove spark plug s Bring magneto side piston at top dea...

Page 32: ...Position magneto on crankshaft with the keyway and the cam notch indexed as illustrated Centrifugal weight operation Rotate breaker cam to check centrifugal weight operation At assembly apply a small...

Page 33: ...ort 3 Lockwasher B mm 6 4 Bolt MB x 7 25 x 20 6 5 Cup 2 6 Anchor pad 3 7 Bushing 3 B Flat washer 70 5 mm 3 9 Lockwasher 70 mm 2 70 Bolt M70 x 7 50 x 50 3 77 Nut 70 mm 72 Gasket 2 73 Air deflector 55 N...

Page 34: ...connectors Hood retaining cable Bolts 3 securing engine support to chassis ENGINE SUPPORT AND MUFFLER DISASSEMBLY ASSEMBLY 8 Torque to 21 N m 15 ft Ibs Torque to 55 N m 40 ft Ibs INSTALLATION ON VEHI...

Page 35: ...9 Cylinder head gasket 10 Cylinder head 11 Washer 8 4 mm 4 12 Distance nut 8 mm x 27 5 4 13 Gasket 14 Intake manifold 15 Lockwasher 8 mm 2 16 Bolt M8 x 30 2 17 Insulating rubber 18 Locking and sealing...

Page 36: ...engine top end must include the following measurements TOLERANCES MEASUREMENTS FITTING NEW PARTS W EAR LIMIT MIN MAX Cylinder taper N A NA 08 mm 10031 Cylinder out of N A NA 05 mm round 1 0018 Cylind...

Page 37: ...Position cylinder head on cylinder with nuts and push cvlinder towards magneto while cross torquing nuts to 21 Nom 15 ft Ibsl SECTION 02 ENGINE SUB SECTION 02 277 ENGINE TYPE PAGE 37...

Page 38: ...sher B mm 5 7 Hexagonal bolt MB x 74 2 B Hexagonal bolt MB x 55 3 9 Gasket 70 Stud MB x 775 4 77 Crankshaft 72 Distance ring P T O side 19 73 Ball bearing 6306 P T O side 74 Seal P T O side 15 Distanc...

Page 39: ...TS WEAR LIMIT MIN MAX Crankshaft N A NA 08 mm deflection 1 003 Connecting rod big 20 mm 53 mm 1 0 mm end axial play 1 0079 1 0208 0394 Connecting rod NA N A N A alignment Crankshaft end play 20 mm 40...

Page 40: ...no 420277 865 pusher for magneto side and no 420876660 pusher for P T O side O NOTE To install seals push from inside towards the outside of the crankcase j At assembly torque to 21 N m 15 ft Ibs fol...

Page 41: ...er 78 mm 22 Hexagonal nut 78 x 7 5 mm 23 C D box 24 Hexagonal screw M6 x 20 2 25 Washer 6 4 mm 4 26 Lockwasher 6 mm 2 27 Hexagonal nut 6 mm 2 SECTION 02 ENGINE SUB SECTION 02 277 ENGINE TYPE MAGNETO A...

Page 42: ...ad cen ter remove magneto retaining nut O NOTE It should be noted that to correctly remove a Loctite locked fastener it is first necessary to tap on the fastener to break Loctite bond This will elimin...

Page 43: ...rotect harness from flame CAUTION Protect harness from flame SECTION 02 ENGINE SUB SECTION 02 277 ENGINE TYPE Remove screws use Phillips no 3 screwdriver Remove the wire retaining clip from armature p...

Page 44: ...ECTION 02 277 ENGINE TYPE OIL INJECTION PUMP AND RESERVOIR PAGE 44 OIL INJECTION PUMP 34 45 d I 33 t J j v O Q Q 7 41 39 38 35 I12 43 1 f J c 144 0 36 0 37 V 34 46 _I r Gasket set 6 11 0 0 5 10 0 1 I...

Page 45: ...onal head cap screw M6 x 7 40 Spring 47 Washer 42 Lever 43 Lockwasher 6 44 Hexagonal nut 6 mm 45 Seal 46 Gasket set 47 Oil Parts in illustration marked w ith are not available as spare parts SECTION 0...

Page 46: ...nut and adjust accordingly Retighten the adjuster nut PAGE 46 To bleed oil lines All oil lines should be full of oil If required bleed the main oil line between tank and pump by loosening the bleeder...

Page 47: ...SECTION 02 ENGINE SUB SECTION 03 377 ENGINE TYPE 377 ENGINE TYPE ENGINE REMOVAL AND INSTALLATION U n 21 0 23 24 Engine support and muffler 55 N m 40 ft Ibsl PAGE 47...

Page 48: ...evel in the tank Hood retaining cable Rewind starter cable Wiring harness WARNING Before disconnecting any electrical wire in starter system always first disconnect the battery cable Engine support nu...

Page 49: ...75 Hexagonal head bolt MB x 74 mm 2 76 Lockwasher 6 mm 2 77 Hexagonal head bolt M6 x 25 mm 2 78 Intake manifold 2 79 Hexagonal socket head bolt MB x 35 mm 20 Noise damper 27 Piston 2 22 Rectangular r...

Page 50: ...ENTS FiniNG NEW PARTS WEAR LIMIT MIN MAX Cylinder taper N A N A 08 mm 10032 Cylinder out of N A NA 050 mm round 1 0018 Cylinder piston 08 mm 10 mm 20 mm clearance 1 0031 1 0039 1 0079 Ring piston groo...

Page 51: ...er following illustration C C1j Noise damper r rI t P T O side cylinder Install armature plate fan housing and then air deflec tor Install a gasket on each side of the air deflector Torque to 20 N m 1...

Page 52: ...lf 2 Crankcase upper half 3 Lockwasher B mm 70 4 Hexagonal screw MB x 45 mm 2 5 Hexagonal screw MB x 70 mm B 6 Lockwasher 6 mm 4 7 Hexagonal screw M6 x 40 mm 4 B Loctite 575 10 21 N m 115 ft Ibsl 9 Lo...

Page 53: ...CTION 02 ENGINE SUB SECTION 03 377 ENGINE TYPE ASSEMBLY Prior to installation place bearings into an oil con tainer heated to 100D C 21OD F This will expand bearings and ease installation Install bear...

Page 54: ...nnector 6 10 Protector tube 6 11 Flvwheel 12 Washer 5 3 mm 2 13 Lockwasher 5 mm 2 14 Allen screw M5 x 1B 2 15 V belt pullev PAGE 54 U I 9 16 Starting pullev 17 Lockwasher B mm 3 1B Allen screw MB x 12...

Page 55: ...that to correctly remove a Loctite locked fastener it is first necessary to tap on the fastener to break Loctite bond This will eliminate the possibility of thread breakage SECTION 02 ENGINE SUB SECTI...

Page 56: ...connector To install the new coil on the armature plate remove the shipping nuts from the coil and apply Loctite 242 blue medium strength to screws CD before assembly _ CAUTION Before reinstalling the...

Page 57: ...trength on taper Position key and magneto housing on crankshaft Clean nut threads and apply Loctite 242 blue medium strength before tightening nut to 85 N m 63 ft Ibs At reassembly coat all electric c...

Page 58: ...Distance sleeve 8 Pullev half 9 Shim 70 Fan 77 Lockwasher 72 Hexagonal nut 73 Fan belt 74 Fan cover 16 25 75 Cvlinder cowl 76 Speed nut 77 Cvlinder head cowl 78 Cowl sealing strip 79 Lockwasher 8 mm 2...

Page 59: ...him s between pulley halves Install excess shim s between fan and lockwasher 001t is first necessary to heat bearing housing to 65 C 150 F to remove or install bearing Air duct can be removed by drill...

Page 60: ...NGINE TYPE OIL INJECTION PUMP AND RESERVOIR OIL INJECTION PUMP 49 _ I I L PAGE 60 37 36 35 34 fl i U j O Q41 C a I 42 j I 1D 43 rtltr I 441 45 IJ I 46 v IT 40 0 39 W 37 Citation 4500 E SS Mirage II 7...

Page 61: ...41 Washer 42 Hexagonal head screw M6 x 7 43 Spring 44 Washer 45 Lever 46 Lockwasher 6 47 Hexagonal nut 6 mm 48 Seal 49 Gasket set 50 Oil Parts in illustration marked with are not avai lable as spare p...

Page 62: ...and adjust accordingly Retighten the adjuster nut PAGE 62 To bleed oil lines All oil lines should be full of oil If required bleed the main oil line between tank and pump by loosening the bleeder scr...

Page 63: ...ushing 2 79 Damper 4 20 Elastic stop nut 7 76 74 2 21 Gasket 2 22 Exhaust manifold 23 Lockwasher 8 mm 4 24 Capscrew M8 x 3D 4 25 Muffler 26 Spring 3 27 Capscrew 5 76 78 x 2 3 4 SECTION 02 ENGINE SUB S...

Page 64: ...ng system Drain the cooling system and disconnect hoses at en gine Rotary valve oil reservoir Disconnect rewind starter at engine ENGINE SUPPORT AND MUFFLER DISASSEMBLY AND ASSEMBLY Torque to 36 N m 2...

Page 65: ...et collar 5 Loctite 242 blue medium strength 6 Lockwasher 6 mm 2 7 Nut M6 2 8 Gasket 0 ring 2 9 Gasket 2 10 Cap nut Ml0 8 17 Flat washer 8 4 8 12 Cylinder 2 13 Cylinderlcrankcase gasket 2 14 L ring 15...

Page 66: ...e following measurements TOLERANCES MEASUREMENTS FITTING NEW PARTS WEAR LIMIT MIN MAX Cylinder taper N A N A 08 mm 0031 Cylinder out of N A N A 05 mm round 0020 Cylinder piston 08 mm 10mm 20 mm cleara...

Page 67: ...U 43 mm Shorter threaded part t dUif When reassembling the cylinders to the crankcase it is important to have them properly aligned so that the cylinder head holes will match up with the studs A spe c...

Page 68: ......

Page 69: ...6 0 6 7 Bolt M6 x 35 2 8 Lockwasher 8 mm 4 11 El 0 0 D 9 Allen bolt M8 x 40 4 12 10 Stud M10 x 45 4 22 Nom 14 Nom 17 Distance sleeve 22 mm 4 36 Nom 116 ft Ibsl 110 ft Ibsl 12 Lockwasher 10 mm 4 126 f...

Page 70: ...20 mm end axial play 0157 0287 1 0468 Connecting rod N A N A N A alignment O NOTE For the measurement procedures refer to Engine Tolerances Measurement section 02 sub section 07 PAGE 70 ASSEMBLY Prio...

Page 71: ...16 on magneto side to 14 N m 10 ft Ibsl o Torque to 22 N m 16 ft Ibs CD Torque to 14 N m 10 ft Ibs At assembly on crankcase apply Loctite 242 on threads Torque to 36 N m 26 ft Ibsl Apply Loctite 242...

Page 72: ......

Page 73: ...ockwasher 76 Screw 77 Lockwasher 78 Nut 79 Grommet 20 C D box 27 Flat washer 22 Screw 23 Elastic stop nut 24 Ignition coil 25 Spacer 26 Screw 27 Spark plug protector 28 Spark plug NGK BR 8ES 19 I 29 A...

Page 74: ...rectly remove a Loctite locked fastener it is first necessary to tap on the fastener to break Loctite bond This will eliminate the possibility of thread breakage PAGE74 To remove magneto housing flywh...

Page 75: ...the Loctite bond 200 F Protect harness from flame SECTION 02 ENGINE SUB SECTION 04 464 ENGINE TYPE CAUTION Protect harness from flame Remove screws use Phillips no 2 or suitable flat screwdriver Pull...

Page 76: ......

Page 77: ...15 W r I f J I I 14 7 I 19 I I JJJJ JlUUIl 19 t J SECTION 02 ENGINE SUB SECTION 04 464 ENGINE TYPE COOLING SYSTEM ifi I I 22 20 21 PAGE77...

Page 78: ...t in water and heat water thermostat should open when water temperature reaches 43 C 110 F PAGE 78 16 Gear clamp 2 17 Clip 18 Inlet hose 79 Gear clamp 6 20 Heat exchanger 2 27 Radiator protector 2 22...

Page 79: ...him 0 5 mm 8 O ring 9 Gear 10 Spring 11 Spring seat 12 Circlip 13 8all bearing 14 Seal 3 75 Distance ring 76 Washer 8 4 mm 17 Pump impeller 78 Washer 6 2 mm 20 79 Lock nut 6 mm 20 Gasket 21 Pump housi...

Page 80: ...ve shaft assembly compress spring retaining cup jJ in order to remove circlip Circiip To remove the distance sleeve use a bea ring pu ller Ex Snap on no CJ 950 and pusher PIN 420876610 as illustrated...

Page 81: ...ing opening must be in line with crankcase half draining hole Apply lithium grease on seal lips Distance ring opening ONOTE After installation of seals check if the bearing is correctly positioned use...

Page 82: ...the rotary valve disc proceed as fol lows Turning crankshaft counter clockwise drive pulley side bring magneto side piston to Top Dead Center using a T O C gauge Position the rotary valve disc on gear...

Page 83: ...OIL INJECTION PUMP SECTION 02 ENGINE SUB SECTION 04 464 ENGINE TYPE OIL INJECTION PUMP AND RESERVOIR PAGE 83...

Page 84: ...EANING Discard all seals and O rings Clean all metal components in a non ferrous metal cleaner DISASSEMBLY oNOTE Oil pump is not available in single parts To remove retaining nut lock gear using no 42...

Page 85: ...ection pump cable adjustment _ CAUTION Proper oil injecti n pump a justment is very important Any delay In the opening of the pump can result in serious engine damage SECTION 02 ENGINE SUB SECTION 04...

Page 86: ......

Page 87: ...ECTION 02 ENGINE SUB SECTION 05 503 ENGINE TYPE 503 ENGINE TYPE ENGINE REMOVAL AND INSTALLATION 33 I 22 N m 116 ft Ibsl _ 31 23 18 19 a j Engine support and muffler Everest 500 E Blizzard 5500 MX I j...

Page 88: ...SECTION 02 ENGINE SUB SECTION 05 503 ENGINE TYPE Alpine 53 I PAGE88 59 58 57 i 56 55 41 43 22 N m 16 ft Ibs 70 I 74 76 I I t 26 I I 25 _ A 11 24 li 73 I 72 I 3...

Page 89: ...Connector 32 Connector ring 33 Rivet 3 34 Clamp 3 35 Elbow 36 Hose 4 102 mm 37 Gasket 4 38 Exhaust manifold 39 Lock washer 8 mm 4 40 Hexagonal socket head cap screw M8 x 30 4 SECTION 02 ENGINE SUB SE...

Page 90: ...ble Rewind starter cable Wiring harness and starter wire WARNING Always disconnect battery ground cable prior to any other wire of the starting system Engine support and reinforcing cross support nuts...

Page 91: ...connections leading to en gine Remove steering shaft Remove console Remove upper column Engine mount nuts ENGINE SUPPORT AND MUFFLER DISASSEMBLY AND ASSEMBLY GTorque to 36 N m 26 ft Ibs Torque to 22 N...

Page 92: ...4 73 O ring 74 Intake manifold cover 75 Hexagonal bolt M8 x 64 mm 2 76 Lockwasher 6 mm 2 77 Hexagonal bolt M6 x 30 mm 2 7B Noise damper 79 Noise damper short 4 20 Noise damper long 4 27 Piston 2 22 Re...

Page 93: ...ust include the following measurements TOLERANCES MEASUREMENTS FITTING NEW PARTS WEAR LIMIT MIN MAX Cylinder taper NA NA 08 mm 10031 Cylinder out of NA NA 05 mm round L0020 Cylinder piston 07 mm 09 mm...

Page 94: ...ure sealing of intake manifold and exhaust See Tools Section before tightening cylinder head nuts PAGE 94 10 e o el PIN 420 876 171 Or use exhaust manifold to align cylinders Install intake manifold a...

Page 95: ...ts to 22 N m 16 ft Ibs torque each cylinder head individually Install armature plate fan housing and then air deflec tor Install a gasket on each side of the air deflector Torque intake manifold bolts...

Page 96: ...lf 2 Crankcase upper half 3 Lockwasher 4 Screw M8 x 45 5 Screw M8 x 70 6 Loctite 575 7 Stud 8 Cable grommet 9 Rubber plug 70 Crankshaft PAGE96 7 7 77 Ball bearing 72 Shim 7 mm 73 Spacer 74 Seal P T O...

Page 97: ...m 53 mm 1 0 mm end axial play 10079 10208 10394 Connecting rod N A N A N A alignment ONOTE For the measurement procedures refer to Engine Tolerances Measurement section 02 SUb section 07 SECTION 02 EN...

Page 98: ...s Position the crankcase halves together and tighten nuts or bolts by hand then install armature plate tighten on magneto side to correctly align the crankcase halves Torque nuts or bolts to 22 N m 16...

Page 99: ...m 2 73 Lockwasher 5 mm 2 74 Allen screw M5 x 18 2 15 V bel1 pullev SECTION 02 ENGINE SUB SECTION 05 503 ENGINE TYPE U I 9 16 Slarring pullev 17 Lockwasher 8 mm 3 18 Allen screw M8 x 12 3 19 Lockwasher...

Page 100: ...ould be noted that to correctly remove a Loctite locked fastener it is first necessary to tap on the fastener to break Loctite bond This will eliminate the possibility of thread breakage PAGE 100 jJ T...

Page 101: ...mature plate remove the shipping nuts from the coil and apply Loctite 242 blue medium strength to screws 8 before assembly _ CAUTION Before reinstalling the magneto re move the loose epoxy from harnes...

Page 102: ...t extension taper Apply Loctite 242 blue medium strength on taper Position key and magneto housing on crankshaft Clean nut threads and apply Loctite 242 blue medium strength before tightening nut to 8...

Page 103: ...Cylinder cowl lower half carburetor side SECTION 02 ENGINE SUB SECTION 05 503 ENGINE TYPE COOLING SYSTEM 33 I 78 Taptite screw M6 x 72 79 Spring nut V4 8 8 20 Cylinder cowl upper half 27 Sealing stri...

Page 104: ...ey halves Install excess shim s between fan and lockwasher CD 0 1t is first necessary to heat bearing housing to 65 C 150 F to remove or install bearing At assembly apply a light coat of Loctite 242 o...

Page 105: ...Blizzard 5500 MX e s 7 c SECTION 02 ENGINE SUB SECTION 05 503 ENGINE TYPE OIL INJECTION PUMP AND RESERVOIR Everest 500 E t L _________ _ 5 8 _______ OIL INJECTION PUMP 42 It 41 ab 46 PAGE 105...

Page 106: ...screw M5 x 16 4 31 Spring 32 Washer 33 Lever 34 Lockwasher 6 mm 35 Hexagonal nut 6 36 Washer 37 Hexagonal head screw M6 x 7 38 Seal 39 Retainer 40 O ring 41 Plate with inlet elbow 42 Screw with lockw...

Page 107: ...marks on the pump casting and on the lever must align If not loosen the adjuster nut and adjust accordingly Tighten the adjuster nut TYPICAl Outlet lines Adjustment nuts _ CAUTION Proper oil injectio...

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Page 109: ...9 I 38 20 J r 6 25 y 37 I oP 32 49 I U D 24 30 SECTION 02 ENGINE SUB SECTION 06 534 ENGINE TYPE 534 ENGINE TYPE ENGINE REMOVAL AND INSTALLATION Engine support and muffler 42 43 51 49 l Jl 50 14 0 13 r...

Page 110: ...ect hoses at en gine Rotary valve oil reservoir Disconnect rewind starter at engine PAGE 110 31 U bolt 32 Muffler support bracket 33 Hexagonal head cap screw 1 4 20 x 1 1 4 34 Rubber spacer 35 Asbesto...

Page 111: ...utlet collar 5 Loctite 242 blue medium strength 6 Lockwasher 6 mm 2 7 Nut M6 2 B Gasket 0 ring 2 9 Gasket 2 70 Cap nut M70 B 77 Flat washer B 4 B 72 Cylinder 2 73 Cylinderlcrankcase gasket 2 74 L ring...

Page 112: ...ne top end must include the following measurements TOLERANCES MEASUREMENTS FITTING NEW PARTS WEAR LIMIT MIN MAX Cylinder taper NA NA 08 mm 0031 Cylinder out of NA NA 05 mm round 0020 Cylinder piston 1...

Page 113: ...inder Shorter threaded part When reassembling the cylinders to the crankcase it is important to have them properly aligned so that the cylinder head holes will match up with the studs A spe cial tool...

Page 114: ...o...

Page 115: ...S ENGINE TYPE SUB SECTION 06 534 ECTION 02 ENGINE BOTTOM END PAGE 115...

Page 116: ...rom crankshaft use a pro tective cap and special puller as illustrated Protective cap Special puller PAGE 116 19 Stud Ml0 x 42 4 20 Lock washer 10 4 21 Nut M10 4 22 Screw MB x 64 B 23 Lock washer B 10...

Page 117: ...se halves together and torque bolts by hand then install armature plate tighten on magneto side to correctly align crankcase halves Torque bolts as specified following illustrated sequence Follow sequ...

Page 118: ......

Page 119: ...asher 5 mm 2 74 Allen screw M5 x 78 2 75 Starting pulley SECTION 02 ENGINE SUB SECTION 06 534 ENGINE TYPE 24 je 16 Lockwasher 8 mm 3 77 Hexagonal screw M8 x 20 3 78 Lockwasher 22 mm 79 Hexagonal nut 2...

Page 120: ...r remove magneto retaining nut Impulse hose fitting O NOTE It should be noted that to correctly remove a Loctite locked fastener it is first necessary to tap on the fastener to break Loctite bond This...

Page 121: ...late re move the shipping nuts from the new coil and apply Loctite 242 blue medium strength to screws be fore assembly _ CAUTION Before reinstalling the magneto re move the loose epoxy from harness SE...

Page 122: ...crankshaft extension taper Apply Loctite 242 on taper Position key and magneto housing on crankshaft Clean nut threads and apply Loctite 242 blue medium strength before tightening nut to 85 N m 63 ft...

Page 123: ...c SECTION 02 ENGINE SUB SECTION 06 534 ENGINE TYPE 4 1T 7 COOLING SYSTEM PAGE 123...

Page 124: ...tank through the vent tube while blocking the tank filler neck with one hand to prevent air leakage PAGE 124 74 Rivet 38 75 Hose 76 U hose 77 Hose 78 Thermostat 19 Hose 3 88 98 6 mm 20 Hose 21 Clamp 1...

Page 125: ...cylinder head then slowly pour the liquid into the coolant tank until it reaches the plug hole in the cylinder head Reinstall the plug Continue to pour the liquid in the coolant tank until the coolan...

Page 126: ......

Page 127: ...5 mm 11 Loctite 271 12 Distance sleeve 24 5 mm 13 Shim 0 5 mm 14 0 ring 15 Gear 16 Spring 17 Spring retaining cup lB Circlip 19 Bearing 20 Seal 2 21 Distance ring 21 Pump housing 23 Gasket 24 Pump imp...

Page 128: ...ve shaft assembly compress spring retaining cup in order to remove circlip Circlip To remove the distance sleeve use a bearing puller Ex Snap on no CJ 950 and pusher PIN 420876 610 as illustrated PAGE...

Page 129: ...ankcase half draining hole Apply lithium grease on seal lips Distance ring opening 9 Seal pusher PIN 420876510 SECTION 02 ENGINE SUB SECTION 06 534 ENGINE TYPE O NOTE After installation of seals check...

Page 130: ...l the rotary valve disc proceed as fol lows Turning crankshaft counter clockwise drive pulley side bring magneto side piston to Top Dead Center using a T D C gauge Position the rotary valve disc on ge...

Page 131: ...6mm Measuring 16 mm 5 8 from top of cylinder with a cylinder gauge check if the cylinder out of round is more than 0 05 mm 002 If larger cylinder should be rebored and honed or should be replaced 16mm...

Page 132: ...rn ring 1 0 mm 039 Position ring half way between transfer ports and intake port On rotary valve engines position ring just below transfer ports O NOTE In order to correctly position the ring in the c...

Page 133: ...serve piston movement within the cylinder If piston bears against one side PTO or mag side the con necting rod is bent To correct position needle bearing and gudgeon pin on connecting rod then pry co...

Page 134: ...bearing O NOTE The 247 engine type has one distance ring on PTO side and adjustment shims on MAG side The 277 engine type has one distance ring on PTO side and one distance ring and adjustment shims o...

Page 135: ...9 Gasket I 70 PI Ot jet I 77 Float arm pin 3 72 Float arm I I 73 Float o I 74 O ring 75 Plug screw 0 I 76 Idle screw I 77 Spring 78 Spring throttle stop screw I 79 Throttle stop screw e I 20 Baffle p...

Page 136: ...02 MOTEUR SOUS SECTION 08 CARBURATEUR ET POMPE A ESSENCE Carburetor VM 36 114 VM 40 23 24 Carburetor VM 28 242 r I Blizzard 9700 only U 35 34 17 I Y 8 33 1 32 I l I _________ J 22 _ 0 23 28 13 I I 25...

Page 137: ...oat material and to the rubber parts O ring etc Therefore it is recommended to re move those parts prior to cleaning DISASSEMBLY ASSEMBLY O NaTE To ease the Mikuni carburetor disassembly and assembly...

Page 138: ...VM 28 VM 30 VM 36 DIMENSION VM 34 H inch 59 66 86 94 66 74 mm 15 17 22 24 17 19 o NOTE As a general rule the float arm must be par allel with the flange rib PAGE 138 To adjust height H Bend the conta...

Page 139: ...cked for cracks and or damage At assembly the flange must be perfectly matched with the air intake manifold or severe engine damage will occur Throttle cable end Throttle slide G Mikuni carburetors ar...

Page 140: ...e _ CAUTION On twin carburetor models make sure both carburetors start to operate simultaneously WARNING It is important that the throttle slide s adjustment be performed to ensure proper func tioning...

Page 141: ..._ _ 2_ o 6 2 8 _ o _ _ oO C 7 11_ FIG 8 ONE OUTLET PUMP 7 Fuel pump assemblV 2 Packing 3 Diaphragm 4 Grommet 5 Valve 6 Diaphragm 7 Packing cap 8 Screw 9 Pump bodV 70 Pulse chamber 77 Cover 72 Fuel pum...

Page 142: ...n punch I I CLEANING INSPECTION The entire pump should be cleaned with general purpose solvent before disassembly Fuel pump components should be cleaned in general purpose solvent and dried with compr...

Page 143: ...hicle is to be operated in deep powdered snow it is recommended to turn the elbow towards the rear of the vehicle Front of vehicle Powdered snow condition only ALL MODELS Alpine model When operating t...

Page 144: ......

Page 145: ...M6 x 74 4 Rewind spring 5 Spring guide 6 Rope sheave 7 Starter rope 8 Key 9 Pawl 70 Pawl lock 77 Circlip 72 Lock spring 73 Lock ring 74 Starter ass y SECTION 02 ENGINE SUB SECTION 10 REWIND STARTER RE...

Page 146: ......

Page 147: ...pin spring should not be less than 47 mm 1 7 8 An uncompressed front guard spring should not be less than 20 mm 13 16 When assembling adjust length to 17 mm 11 16 17 mm Check condition of any retaini...

Page 148: ......

Page 149: ...EVEREST LIC BLIZZARD 5500 MX ALPINE 503 c BLIZZARD 9700 c SECTION 03 TRANSMISSION SUB SECTION 02 DRIVE BELT DRIVE BELT APPLICATION CHART 1983 MODELS NUMBER MAX WIDTH MIN WIDTH NEW WEAR LIMIT 5700411 0...

Page 150: ...INSTALLATION _ CAUTION Do not force or use tools to pry the belt into place as this could cut or break the cords in the belt WARNING Do not operate snowmobile without drive belt or its guard installe...

Page 151: ...switch Brake pads It ofHIIjfI Brake disc i1 1 SECTION 03 TRANSMISSION SUB SECTION 02 DRIVE BELT To install the drive belt reverse the procedure _ CAUTION Once belt is installed be sure to secure the c...

Page 152: ...each time a new drive belt is installed O NOTE To obtain an accurate drive belt deflection measurement it is suggested to allow a break in period of 50 km 30 miles to the drive belt Before checking th...

Page 153: ...screw the chaincase adjusting bolt Chaincase retaining U clamp loosen SECTION 03 TRANSMISSION SUB SECTION 02 DRIVE BELT Citation Mirage Nordik Skandic Everest Blizzard models The drive belt deflection...

Page 154: ...d C onslderable use CAUSE ExceSSive slippage In drive pulley caused by a Frozen or too tight track b Drive pulley not functioning properly c Engine Idle speed too high d Incorrect belt length e Incorr...

Page 155: ...cified type of belt Replace belt with proper type of belt b Oil on pulley surfaces b Clean pulley surfaces with fine emery cloth and lubrl cate with low temperature grease CAUSE REMEDY a Pulley misali...

Page 156: ...TRANSMISSION SUB SECTION 02 DRIVE BELT 10 Belt Flip Over at high speed PAGE 158 CAUSE a Pulley misalignment b Using unspecified type of belt REM EDY a Align pulleys b Replace belt with correct Bombar...

Page 157: ...installation and assembly tolerances require strict adherence to proce dures detailed SECTION 03 TRANSMISSION SUB SECTION 03 DRIVE PULLEY DRIVE PULLEY ROLLER ROUND SHAFT TYPE 7 Capscrew 2 Lockwasher 3...

Page 158: ...r illustration Apply Loctite 242 or equivalent on threads then torque nuts to 14 N m 10 ft Ibsl PAGE 160 _ CAUTION Do not disassemble counterweights un less replacement is necessary Use as required ma...

Page 159: ...G Shim s is are used to obtain a neutral function of the drive pulley when engine is idling Proceed as follows when retaining bolt is torqued With a new drive belt installed you should be able to inse...

Page 160: ......

Page 161: ...es detailed SECTION 03 TRANSMISSION SUB SECTION 03 DRIVE PULLEY ROUND SHAFT TAPER TYPE Citation 3500 Citation 4500 E 14 N m 110 ft Ibs 7 Inner half 2 Shim 3 Spring seat 4 Spring 5 Outer half 6 Governo...

Page 162: ...his pulley has metric threads Do not use standard thread puller Remove starter rope blocking piston then reblock pis ton after having turned 45 counter clockwise from T D C position or install cranksh...

Page 163: ...03 TRANSMISSION SUB SECTION 03 DRIVE PULLEY _ CAUTION Ensure rollers are in good condition Replace as required Position the capscrew then lube and torque to 61 N m 45 ft Ibsl WARNING Shim s 3 is are...

Page 164: ......

Page 165: ...w 2 Outer half 15 Counterweight ass y 3 Guard 16 Puller PIN 529 002800 4 Bolt 17 Puller pin PI N 529 003 000 5 Spring seat 18 Counterweight 6 Spring 19 Bushing 7 Allen screw 20 Shouldered pin 8 Hub pl...

Page 166: ...at T D C position Rotate drive pulley 45 clockwise then insert enough starter rope into cylinder to fill it completely Remove the capscrew If it is necessary to remove inner half proceed as fol lows O...

Page 167: ...g outer half assembly on square shaft of drive pulley to avoid scratches on Duralon bushing caused by square shaft edge Install shouldered pin bushing as shown Bushing Bushing location Hub plug Apply...

Page 168: ...er half assembly on square shaft of drive pulley to avoid scratches on Duralon bushing caused by square shaft edge Install governor cup making sure that the shaft end rests in governor cup seating Pos...

Page 169: ...plug 12 Allen screw 13 Spring 14 Spring seat 15 Bolt 16 Guard rollers 17 Outer half 18 Inner half 19 Nut Loctite 242 20 Counterweight 21 Nylon washer 5 1 mm 200 22 Shouldered pin 23 Roller 24 Nylon w...

Page 170: ...E 172 Or Remove spark plug s then bring P T O piston at T D C position Rotate drive pulley 45 clockwise then insert enough starter rope into cylinder to fill it completely CD Remove the capscrew If it...

Page 171: ...ot disassemble counterweights un less replacement is necessary Rollers and nylon washers must move freely install them as per illustration SECTION 03 TRANSMISSION SUB SECTION 03 DRIVE PULLEY INSPECTIO...

Page 172: ...half assembly on square shaft of drive pulley to avoid scratches on Ouralon bushing caused by square shaft edge G0 Install governor cup making sure that the shaft end rests in governor cup seating Pos...

Page 173: ...LLEY ELAN AND SPIRIT 1 Fixed half 2 Sliding half 3 Release spring 4 Outer cam 5 Cam slIder shoe 6 Roll pin Spring tension pre load should be 3 6 kg 8 IbsJ To correct spring tension either relocate spr...

Page 174: ...y 15 Tab lock 16 Spring 17 Bearing lB Flat washer 17 32 x 1 1116 19 Slotted nut 14 mm 20 Cotter pin 21 Support 22 Grease fitting 23 Bearing housing 24 Bearing housing 25 Bushing PAGE 176 4 26 Cap scre...

Page 175: ...wear replace bushing if wear is excessive To replace bushing push out using a press Install new bushing using same procedure i j c Check tension using a fish scale positioned at 900 with the pulley a...

Page 176: ...g CorrectIOn factor Ex Torque wrench length 25 4 cm 10 in Torque wrench reading 60 N m 45 ft Ibs Correction factor 25 4 cm 10 in 25 4 cm 10 in 4 44 cm 1 750 in Real reading 60 N m 45 ft Ibs 85 PAGE 17...

Page 177: ...Col ar 25 14 Socket set screw 1 4 20 x 114 SECTION 03 TRANSMISSION SUB SECTION 04 DRIVEN PULLEY EVEREST BUZZARD 5500 MX BUZZARD 9700 3 15 Countershaft 16 Key 17 Extension 18 Washer 19 Lockwasher 114...

Page 178: ...re final pulley installation Loctite anti seize lubricant PIN 413701000 Pullout the side pan and remove pulley assembly DISASSEMBLY AND ASSEMBLY WARNING The driven pulley cam is spring load ed Hold in...

Page 179: ...The spring pre load should be 5 9 kg 13 Ibs At assembly the Allen screws must be set in accor dance with the drive belt deflection specification see section 03 sub section 02 Drive Belt At assembly ap...

Page 180: ...Remove lower bracket of steering column attached to the gearbox Slacken upper bracket of steering column Disconnect transmission rod from gearbox Remove gearbox upper housing Release chain tension the...

Page 181: ...for complete gearbox information Adjust the chain tension and check the gearbox oil level Install the gearbox rod and adjust see section 03 08 Install the driven pulley support Check pulley alignment...

Page 182: ...JJ...

Page 183: ...lley the offset must be measured after pushing the driven pulley against the bearing flange SECTION 03 TRANSMISSION SUB SECTION 05 PULLEY ALIGNMENT PULLEY ALIGNMENT O NOTE A tolerance up to 1 5 mm 1 1...

Page 184: ...twice If necessary install a new one PIN 504048000 To torque the jam nut it is necessary to make the fol lowing tool or use a snap on extension key no FC 40 Torque to 60 70 N m 45 52 ft Ibs 25 4 mm 1...

Page 185: ...assembly must be removed as per driven pulley removal pro ced ure Refer to section 03 sub section 04 Reinstall the pulley outer shims lockwasher and bolt Torque to 9 N m 7 ft Ibs IMPORTANT Maximum fre...

Page 186: ......

Page 187: ...C BRAKE Citation Mirage II Nordik Skandic 7 Bracket 2 Brake lever and lining 3 Bushing 4 Spring 5 Flat washer 6 Nut 7 Barrel B Barrel 9 Cotter pin 10 Pin 17 Spring washer 12 Pulley 13 Stop plate 14 Ca...

Page 188: ...brake lever Make sure the guard lock tab is inserted in the brake lever hole WARNING Always readjust the brake light switch after adjusting or removing the brake assembly PAGE 190 INSPECTION Measure t...

Page 189: ...n 2 Washer 3 Spacer 4 Square washer 5 Bolt 6 Brake switch support 7 Brake cable and housing 8 Circlip 9 Spring 10 Hair pin cotter 77 Release spring Everest Blizzard Alpine 72 Lever 73 Brake support 74...

Page 190: ...less than 3 mm 1 8 the pad should be replaced Clean all metal components in a general purpose solvent Using dry rag PAGE 192 INSTALLATION ADJUSTMENT Slide caliper ass y onto its support then secure su...

Page 191: ...ect installation po sition or damage Replace as needed Wipe oil from pul ley and replace brake shoe SECTION 03 TRANSMISSION SUB SECTION 06 BRAKE DRUM BRAKE Elan and Spirit 1 8rake shoe 2 8rake lever 3...

Page 192: ......

Page 193: ...hain tensioner 3 Bushing 4 Spring 5 Spacer 6 Washer 7 Bolt 8 Nut 9 Oil retainer ring 70 Bearing cup 11 Cone bearing 12 Oil seal 13 Cham 14 Sprocket II 20 15 Spacer 16 Cotter pin 17 Spring washer 18 Ca...

Page 194: ...Position oil retainer ring then sit bearing cup in chaincase aperture Cup must be seated so that wide taper end is facing oil retainer ring PAGE 196 Bearing cup Oil retainer ring Using an appropriate...

Page 195: ...case cover 27 O ring 22 Hexagonal washer head taptite screw 23 Breather 24 Plug 25 Flat washer B mm 26 Lockwasher B mm 27 Hexagonal head cap screw MB x 25 20 2B Connecting link single 3 8 pitch double...

Page 196: ...amaged or miss ing link rollers Inspect for defective bearing sprockets DISASSEMBLY ASSEMBLY Remove the oil seal snap ring and bearing from the chaincase INSTALLATION Install the chaincase to the fram...

Page 197: ...Drive chain 3 8 pitch triple 79 Upper spacer 20 Sprocket 27 Washer 22 Lock tab 23 Cap screw 24 O ring 20 6 5 31 SECTION 03 TRANSMISSION SUB SECTION 07 CHAINCASE EVEREST BLIZZARD 18 8 9 10 12 25 Chainc...

Page 198: ...te pusher press the oil seal into chaincase hub Oil seal must fit flush with the case hub edge INSTALLATION Install the chaincase to the frame do not tighten Posi tion the drive axle into location Tig...

Page 199: ...SECTION 03 TRANSMISSION SUB SECTION 08 GEARBOX GEAR BOX 3 SPEEDS GEARBOX ALPINE Shifter mechanism 11 J r 11 b I I II I 15 24 73 Hexagonal nut M70 2 74 Transmission rod 75 Hexagonal jam nut L H thread...

Page 200: ...ssembly torque to 22 N m 16 ft Ibs At assembly always reinstall a new cotter pin SHIFTER ADJUSTMENT With gearbox lever properly engaged in gear adjust so that shifter lever fits correctly in correspon...

Page 201: ...c RANSMISSION SECTION 03 T 08 GEARBOX SUB SECTION ds gearbox Alpine 3 spee PAGE 203...

Page 202: ...ousings Pry out housings with two 2 screwdrivers inserted between housing and frame Release drive axle sprocket teeth from track notches while at the same time pulling the drive axle towards end beari...

Page 203: ...uggested tool cylindrical steel tube Material cylindrical steel tube 32 mm 11 114 0 0 26 8 mm 11 055 1 0 SECTION 03 TRANSMISSION SUB SECTION 08 GEARBOX Install the circiip over the bearing Install the...

Page 204: ...d is screwed in Transmission cover riri _B Install the retaining nut and the washer Torque to 23 N m 17 ft Ibs Set the shift sprocket 23 teeth to reverse position O NOTE If a master link is required i...

Page 205: ...Install seals O NOTE A gap of approximately 1 6 mm 1 16 should exist between the end of bearing housing and seal Install rear axle and bogie wheel sets to their original po sition Rotate the tensione...

Page 206: ......

Page 207: ...T SECTION 03 TRANSMISSION SUB SECTION 09 DRIVE CHAIN DRIVE CHAIN CHAIN SEPARATION When separating an endless chain always use a chain bearing pin extractor Also make sure to remove one complete link 1...

Page 208: ...Q E Q c D F A Connecting link B Link pin C Cranked link c D Cotter pin D E Outer link F Circlip LENGTHENING 1 LINK 3 8 DOUBLE 3 8 TRIPLE c c d I G Fo t ci J I c c ___________ _ _ Qc D S _____ 6I 9 I...

Page 209: ...LE BQ 6 G E SECTION 03 TRANSMISSION SUB SECTION 09 DRIVE CHAIN LENGTHENING 1 1 2 LINK 112 SINGLE 3 8 TRIPLE EROS A Connecting link B Outer link C Cranked link D Link pin E Circlip F Cotter pin G Doubl...

Page 210: ...J...

Page 211: ...ILLIGHT ELECTRICAL SYSTEM PAGE watt watt OUTPUT watt 2 60 60 5 21 75 23 3 60 60 5 21 160 3 60 60 5 21 160 3 60 60 5 21 160 3 60 60 5 21 160 4 60 60 5 21 160 5 60 60 5 21 160 6 60 60 5 21 160 6 60 60 5...

Page 212: ...CODE CD HEADLAMP 60 60 W TAILLAMP 5 21 W BK BLACK WH WHITE RD RED BL BLUE YL YELLOW WARNING Ensure all terminals are properly crimped on the wires and all connector housings are proper ly fastened GN...

Page 213: ...LINDER MODELS n VI I 1 0 1 1 BRAKE LIGHT SWITCH VI OR BK VI WH VI WH iii S1 YL c VI GY Yl iI BK B7 YL Yl BK iii BK iii Yl Yl IGNITION SWITCH OFF ON BK TETHER OR BK CUT OUT SWITCH r u b COLOUR CODE BK...

Page 214: ...EEN GY GREY VI VIOLET OR ORANGE BR BROWN 1 11 I I u VI j IGNITION SWITCH K 9 ON Yl YL 5 LIGHTS BK TETHER OA BK UT OUT SWITCH VI WH VI illL b GY VI GY VI GY GY RO Yl BK BK SPEEDOMETER OPTIONAL ON SOME...

Page 215: ...IFIER IGN ITION COIL J i BRAKE LIGHT SWITCH z t HEAOLAMP r VI f e OFF 1 IGNITION 4 ON SWITCH AD 7 rJlll l ll i 9 STAAT OR BK I I BK VI WH VI WH I I 2 VI Yl GY 5 RO Yl GY VI GY VI 6 GY 7 GY ROIYI RO Yl...

Page 216: ...ITCH DIMMER SWITCH BRAKE LIGHT SWITCH TACHOMETER IOPTiONAl SPEEDOMETER BK RD BK BK Yl BK r II oro YL I o OIL LEVEL SENSOR VOLTAGE REGULATOR III YL II Yl BK WARNING Ensure all terminals are properly cr...

Page 217: ...OUT SWITCH SWITCH lGHT SWITCH AETER OPTIONAL METER El SENSOR TOR RECTIFIER iA R 10 Y N_ SWITCH COLOUR COOE CK GN GREEN liTE GY GREY VI VIOLET E OR OR NGE OW BR BROWN 12G AGN RO YL _ I WH c p 1 1 8R I...

Page 218: ...R RECTIFIER WH RItIWH I5B5 i I BR RD BL IT OUT SWITCH BK 8K WITCH Y CUT OUT SWITCH RDIWH HITCH r HT SWITCH ER TER URE GAUGE TCH RD r o SENSOR II II 0 0 V COLOUR CODE BK BLACK GN GREEN 2 6 WH WHITE GY...

Page 219: ...R CUT OUT SWITCH IGNITION SWITCH oj VL Vl EMERGENCY CUT OUT SWITCH DIMMER SWITCH BRAKE LIGHT SWITCH TACHOMETER iJ SPEEDOMETER VOLTAGE REGULATOR TEMPERATURE SENSOR TEMPERATURE GAUGE I III COLOUR CODE B...

Page 220: ...AD RED VI VIOLET BL BLUE OR ORANGE YL YELLOW BR BROWN G g n RD WH cD II I I HD Bl 1 I RD GN GN YL YL BK BK n AD WH I RD Bl I I I I 0 co ii F 7 3 2 lJGHT SWITC H u VI VI OFF VlIWH VI WH IGNITION ON SWI...

Page 221: ...the three 3 armature plate retaining screws then rotate armature plate until timing light fluctuates SECTION 04 ELECTRICAL SUB SECTION 02 IGNITION TIMING IGNITION TIMING BREAKER POINTS IGNITION SYSTE...

Page 222: ...ight fluctu ates Retighten retaining screws O NOTE For 247 engine type hold advance mecha nism centrifugal lever in full advance position to ward magneto rim PAGE 224 position advance position O NOTE...

Page 223: ...outer ring of dial and turn it until 0 on dial aligns with pointer Lock outer ring in position 4 Rotate the crankshaft by the fan counter clockwise until the piston is at Up to serial number 3 376 857...

Page 224: ...ne passes behind the vehicle while engine is running Keep clear of track and other moving parts Start the engine and point timing light straight in line with the fan cowl timing mark PAGE 226 Bring en...

Page 225: ...ond to the specification scribe a new mark on the flywheel SECTION 04 ELECTRICAL SUB SECTION 02 IGNITION TIMING Stroboscopic timing light ONOTE Timing can be checked using a strobosco pic timing light...

Page 226: ...75 mm 0 069 BTDC BTDC before top dead center Look through inspection hole and check if flywheel and magneto housing timing marks align If the marks do not correspond to the specifications scribe a new...

Page 227: ...timing SECTION 04 ELECTRICAL SUB SECTION 02 IGNITION TIMING To adjust remove rewind starter assembly and starter pulley Using a 4 mm Allen key loosen the two armature plate retaining screws and light...

Page 228: ......

Page 229: ...range identification system High number Low number hot plug cold plug 1983 CROSS REFERENCE CHART List of Bosch spark plugs used on 1983 Bombardier snow mobiles New number Old number M7A M 175 T 1 O NO...

Page 230: ...Aaclng Type lB 0 mml B6 ES H 117 mm 1111 1 IRacing type 115 mml 06 HS L 111 mm 1716 1 B 6 l 110 mm 10 471 1 IThTead d 18 mml A 6 95 mm 13 8 1 Ithread dla 14 mml B6 S N 115 mm 10 8B6 1 IthTead d PF 111...

Page 231: ...by Irregular running of the engine decreasing engine speed due to misfiring reduced performance and increased fuel consumption This is due to a loss of compression Other possible ca uses are prolonged...

Page 232: ...osch M 175 T 1 M 7 A Citation 3500 Skandic 277 277 NGK BR SES Citation 45001 E Mirage II 377 NGK BR SES Citation SS 377 NGK BR SES Nordik Skandic 377 377 NGK BR SES Blizzard 5500 MX 503 NGK BR 7ES Bli...

Page 233: ...level SECTION 04 ELECTRICAL SUB SECTION 04 BATTERY BATTERY A hydrometer measures a battery s state of charge in terms of specific gravity Most hydrometers only read true at 2 0 C SO F In order to obt...

Page 234: ...ge PAGE 236 ACTIVATION OF NEW BATTERY A new battery is factory fresh dry charged For storage purposes it is fitted with a temporary sealing tube Do not remove the sealing tube or loosen battery caps u...

Page 235: ...2 Ohm 50 watt rheostats such as OHMITE 0314 or MALLORY 50K 12P are avail able from electronic parts supply shops and they are suitable for use with most chargers if the peak current is held below 2 am...

Page 236: ...SHOOTING Symptom Cause Discharged or 1 Faulty rectifier weak battery 2 Faulty charging coil 3 Loose or bad ground connections 4 Battery poles and or cable terminals oxidized 5 Faulty battery cracked c...

Page 237: ...her 8 mm g Hexagonal Nut 8 mm 70 Hexagonal Nut 8 mm 77 Shim 72 Snap Ring 73 Clutch Stop Collar SECTION 04 ELECTRICAL SUB SECTION 05 ELECTRIC STARTER ELECTRIC STARTER 8 ii Z I I 14 74 Clutch 75 Armatur...

Page 238: ...0 394 L1 12 7 mm 0 5 L2 12 7 mm 0 5 Ol Bushlng pusher Bushing 00To pullout the armature with overrunning clutch assembly and the drive lever from the drive housing remove the hair pin and pullout the...

Page 239: ...ing solvent Clean brushes and holders with a clean cloth soaked in solvent Brushes must be dried thoroughly with a clean cloth Blow brush holders clean uSing compressed air Remove dirt oil or grease f...

Page 240: ...ative brush and the other test probe on the yoke If growler lamp does not turn on the field winding has an open circuit The yoke has to be repaired or replaced Check the dynamic brake winding for open...

Page 241: ...maintenance on the starting system Do not place tools on battery Connect black cable to battery SYMPTOM CAUSE REMEDY Starter does not turn Poor contact of starter switch Repair or replace SWitch cont...

Page 242: ...f clutch on splines Worn clutch bushing Worn starter bushing s Worn ring gear Starter motor keeps running Shorted solenoid switch winding s Melted solenoid switch contacts Starter switch returns poorl...

Page 243: ...nition system in a matter of minutes Always proceed in the following order 1 Connect tester P and N clip leads as illustrated 2 Follow test procedure sequence 3 After every test that lights the indica...

Page 244: ...lip leads I for faulty connections If no fault can be found refer ttl the warranty statement for instructions for sending the tester back to Electro Specialties Inc Battery replacement 1 Remove the fo...

Page 245: ...e a Indicator lamp lights Coil output is up to specifi cations Repeat test at least three 3 times to veri fy reading and consistency b Indicator lamp does not light Coil is faulty SECTION 04 ELECTRICA...

Page 246: ...h any electro nic ignition components ignition coil high tension wire wire harness etc a Indicator lamp lights Low speed charging coil is up to specifications Repeat test at least three 3 times to ver...

Page 247: ...RESISTANCE 1 4 2 6 2 8 4 2 JL B 125 235 n 120 180 f 0 09 0 24 0 21 0 31 A 0 23 0 43 A J Secondary Hig l tension wire 2 45 4 55Kn 0 winding with high tension u z wire 0 i WH BL with core z 9 BK with co...

Page 248: ...re sults with the diagnostic chart O NaTE The Bombardier COl checker is only appli cable to the Nippondenso COl systems used on the Bombardier recreational products PAGE 250 SPECIFICATION AND CONSTRUC...

Page 249: ...or Test items CODE IGNITION ENGINE NUMBER TYPE TYPE SECTION 04 ELECTRICAL SUB SECTION 06 TESTING PROCEDURE TEST ITEM 1 4 4P Generator coil HI LO Harness A 464 Control unit Spark test 2 Generator coil...

Page 250: ...check the following Items Liqhting coil output Control unit diode of 4 4P ignition type 464 en gine type O NOTE For lighting coil test refer to the Bombar dier Ignition tester procedure BEFORE TESTIN...

Page 251: ...nso COl system TEST a Turn the power switch on Then one LED or two LEOs will light to indicate the checker is operating Reset the indication circuit by depressing the reset switch then one LED will re...

Page 252: ...le g Keep the distance 5 mm 3 16 or less between bare surface of the engine and end of high tension cable and depress the START SWITCH Then spark will take place between them Hold by insulator 5 mm or...

Page 253: ...Reading should be for 4 5P only from 6 to 8 ANALYSIS OF TEST RESULT After every test perform the diagnosis comparing with the diagnostic chart as shown in below CODE IGNITION CHECK PART NO TYPE 0 Gene...

Page 254: ...CHART NIPPONDENSO COl SYSTEMS PAGE 256 5 mm 3 16 SPARK TAKES PLACE IGNITION COIL AND HIGH TENSION WIRE ARE GOOD SPARK TEST 5 mm 3 16 SPARK DOES NOT TAKE PLACE FAULTY IGNITION COIL OR OR HIGH TENSION W...

Page 255: ...COR RECT VALUE I GENERATOR CO lL I SHORT CIRCUITED GENERATOR IS CORRE CT COI L OR A DECREASE OF FORC E IN THE ROTOR MAGNET IREPLACE GENERATOR I COIL OR FLYWHEEL M A NEW I TOR COIL PERFOR GENERA TEST 1...

Page 256: ...OPEN CIRCUITED CONTROL UNIT DIODE TEST 4 5P only AFTER THE START SWITCH HAS BEEN DEPRESSED READING IS AT THE CORRECT VALUE CONTROL UNIT DIODE IS GOOD REPLACE CONTROL UNIT Ir PERFORM A NEW CONTROL UNI...

Page 257: ...ure or fault calling for repair con tact Nippondenso Canada Ltd It is strictly prohibited that the user should disassemble the instrument Be aware that some semiconductors may be damaged even by stati...

Page 258: ......

Page 259: ...haft 5 Cross shaft 6 Grease cap 7 Nut flange 8 Inner flange 9 Bearing 70 Wheel tire 71 Outer flange 72 Bolt flange 13 Grease fitting 6 SECTION 05 SUSPENSION SUB SECTION 01 BOGIE WHEELS BOGIE WHEELS El...

Page 260: ...y the installation of each bogie wheel set Observe this position when reinstalling sets Repeat operation for remaining bogie wheel sets PAGE 262 DISASSEMBLY ASSEMBLY CD Heat wheel support anchor befor...

Page 261: ...hicle On Alpine inverse the position Rear c o c IIIii_ lllEiiil Front Using an appropriate tool apply track tension by hook ing the link plate springs into the anchors ONOTE If applicable place spring...

Page 262: ......

Page 263: ...SECTION 05 SUSPENSION SUB SECTION 02 SLIDE MX SUSPENSIONS SLIDE MX SUSPENSION UTORQUE REACTION TYPE SUSPENSION I 44 I I 43 N m 132 ft Ibsl 3 1 Citation 3500 Mirage II Citation 4500 E Citation SS Nord...

Page 264: ...SECTION 05 SUSPENSION SUB SECTION 02 SLIDE MX SUSPENSIONS Skandic I fil I 56 3 tf PAGE 266...

Page 265: ...c 1 16 Ii V I 29 60 I SECTION 05 SUSPENSION SUB SECTION 02 SLIDE MX SUSPENSIONS Everest LC SOOE 39 43 N m 32 ft Ibsl p 12 G PAG E267...

Page 266: ...eTION 05 SUSPENSIO MX SUSPENSIONS B SECTION 02 SLIDE Blizzard 9700 53 f 2 Js 29 I PAGE 268 66 P I...

Page 267: ...34 Clevis pin 58 Flange 35 Bushing 59 Bearing 36 Shock absorber 60 Wheel tire 37 Slider pad 61 Screw 38 Slider support 62 Flat washer 39 Spiral pin 63 Lockwasher 40 Rear arm 64 Screw 41 Clevis pin 65...

Page 268: ...n place Flat head punch Metal block CD To remove rivet use a 3 16 dia drill At assembly secure reinforcemnt bracket to runner with two 2 10 32 x 1 2 bolts and nuts The front idler shaft must be positi...

Page 269: ...e floor Plug the chaincase vent hole with a small wire to pre vent leaks Tilt vehicle on one side Attach front suspension and the rear suspension arm to the frame Do not torque TYPICAL r SECTION 05 SU...

Page 270: ...ilii F on t hole 8 Rear hole G R e a rh o le F r on t h ol e 0 If necessary lubricate the idler wheels at grease fit tings until grease appears at joints Use low temperature grease only PIN 498028 100...

Page 271: ...77 I I 6 Nom 45 ft Ibsl 76 i sO _ I 79 I 79 SECTION 05 SUSPENSION SUB SECTION 02 SLIDE MX SUSPENSIONS REAR MX SUSPENSION Blizzard 5500 MX 58 83 I I 62 For front MX suspension refer to section 06 02 PA...

Page 272: ...r 35 Hexagonal jam nut 36 Lockwasher 37 Bushing 38 R H spring L H spring 39 Wheel axle 40 Spacer tube 47 Idler 42 Ball bearing PAGE274 43 Circlip 44 Cap 45 Grease fitting 46 Spacer tube 47 Lockwasher...

Page 273: ...ASSEMBLY 000 To replace a worn slider shoe remove the screw and spiral pin Slide the shoe rearwards out of the runner To remove the rivets securing the adjustment plate on the front arm supports cut o...

Page 274: ...RINGS REPLACEMENT To replace a shock spring proceed as follows Clamp the shock absorber lower mount in a vise and press the spring down with a pair of screwdrivers as il lustrated remove the spring co...

Page 275: ...nt adjuster cams _ CAUTION Always turn the left side adjuster cam clockwise the right side adjuster cam counter clockwise Left and right adjuster cams must always be set at the same position Adjuster...

Page 276: ...em N A LENGTH 111 39 0 12 111 39 0 12 SPRING 1435 1 0 7 kN m 16 62 1 0 7 kN m NA RATE 182 4 Ibs inl 95 4 IbS in 0 76 0 76 INSIDE 38 35 0 00 mm 38 35 0 00 mm NA DIAMETER 030 030 1 51 000 1 51 000 WIRE...

Page 277: ...ll the two 2 shock assemblies on vehicle torque the retainer bolts to 61 N m 45 ft lbsL Refer to the illus tration Install the shock covers and torque the retainer screws to 2 N m 1 ft Ibs refer to il...

Page 278: ...J...

Page 279: ...the ground Remove the link plate spring lock nuts and retainer washers Using an appropriate tool unlock link plate springs Remove track adjuster bolts eye bolts hardener washers and adjuster sleeves W...

Page 280: ...icating the rear axle ensure that seals remain in position PAGE 282 INSTALLATION With rear of vehicle off the ground position the rear ax le within the track Install sleeves hardener washers and eye b...

Page 281: ...c D RIVE AXLE USPENSION SECTION 05 DRIVE AXLE SECTION 04 SU8 ______ t Alpine Elan Spin PAGE283...

Page 282: ...SECTION 05 SUSPENSION SUB SECTION 04 DRIVE AXLE PAGE 284 J J Nordik Skandic 5 5 6 Citation Mirage 5 J 6 5...

Page 283: ...nol SUSPENSION SECTION 05 DRIVE AXLE SECTION 04 SUB _____ t Blizzard 5500 MX Everes c 3 14 Blizzard 9700 11 12 a 14 PAGE 285...

Page 284: ...ulling the drive axle towards the end bear ing housing side of frame Remove drive axle from vehicle If applicable pullout shim located between bearing and lower chaincase sprocket DISASSEMBLY Remove s...

Page 285: ...nd sprocket The maximum synchronization tolerance for the sprock ets is 1 5 mm 1 16 To check this tolerance place axle assembly on a plane surface and measure the gap between sprocket teeth and surfac...

Page 286: ...a speedometer a cor rect size speedometer drive insert must be installed into the axle end Ensure that insert is flush with end of axle Position drive axle assembly into location Install shim s betwee...

Page 287: ...rvoir if so equipped Battery and battery support if so equipped Speedometer angle drive if so equipped Chaincase cover sprockets and chain Suspension Countershaft bearing housing clamp Drive axle shaf...

Page 288: ...plate springs Turn adjuster bolts clockwise to tighten track or counter clockwise to slacken Tighten link plate spring lock nuts PAGE 290 Tension bogie wheell Alpine With rear of vehicle blocked off t...

Page 289: ...ECTION 05 TRACK To adjust loosen the rear idler wheel retaining screw and the adjuster bolt lock nut then loosen or tighten the adjuster bolts O NOTE If the track tension is too loose the track will h...

Page 290: ...Tighten lock nuts and recheck alignment TYPICAL WARNING Before checking track alignment en sure that the track is free of all particles which could be thrown out while track is rotating Keep hands too...

Page 291: ...YSTEM STEERING SYSTEM 11 j J f J I 6 t j J I 32 I gJ i9 I I 1 No m 1 8 1 118 ft Ibsl Y r 25 Nom fi y 118 ft Ibsl I I 45 44 40 Q 0 4 5 I tW 37 Nom J S I 40_ _ 127 ft Ibsl I 48 g __ 40 25 Nom 42 118 ft...

Page 292: ...06 STEERING SKIS SUB SECTION 01 STEERING SYSTEM Citation all models Mirage II Nordik Skandic PAGE 294 9 11 10 Iw I 1 1 64 I 50 44 I If I 49 1 8 ciV 0 c 1 w A 12 rC I 21 L I 65 J 1 20 27 I 23 68 i 25...

Page 293: ...c SECTION 06 STEERING SKIS SUB SECTION 01 STEERING SYSTEM 27 24 25 46 Everest LC 500 E Blizzard 9700 PAGE 295...

Page 294: ...PAGE 296 9 11 10 I 8 8 1 1 80 1 I 75 22 N m 16 ft Ibs 1 10 l l l l40 i I A I J n _ 76 74 I 0 _ 1 4 23 I 1 rJ II 20 27 28 I I 84 85 _ 32 li J 33 32 I 45 N m 32 ft Ibs 32 145 60 N m rIi I 45 ft lbs 83...

Page 295: ...77 10 53 SECTION 06 STEERING SKIS SUB SECTION 01 STEERING SYSTEM 11 47 15 Alpine 14 G PAGE 297...

Page 296: ...m nut R H 35 Ball joint R H 36 Steering arm 37 Tie rod 38 Steering arm 39 Ski leg 40 Washer 41 Bushing 42 Bushing 43 Shim PAGE 298 44 Cap screw 45 Flat washer 46 Grease fitting 47 Screw 48 Rubber spac...

Page 297: ...erted into the tie rod The cut off section of the tie rod end must run parallel with the horizontal line of the steering arm when assem bled on vehicle The tie rod end should be restrained when tighte...

Page 298: ...en each ski at front and rear of skis The front distance should be 3 mm 1 8 more than the rear when the handlebar is horizontal If adjust ment is required PAGE 300 Loosen the jam nuts locking the tie...

Page 299: ...c c 61 N m 45 ft Ibs 16 I 11 I SECTION 06 STEERING SKIS SUB SECTION 02 SKI SYSTEM SKI SYSTEM LEAF SPRING SUSPENSION Elan and Spirit I Z2 til I A 7N m 13 5 ft Ibs I 6 I PAGE301...

Page 300: ...SECTION 06 STEERING SKIS SUB SECTION 02 SKI SYSTEM Citation Mirage PAGE 302 1 6 ____ P 7 6...

Page 301: ...c SECTION 06 STEERING SKIS SUB SECTION 02 SKI SYSTEM 54 N m _ 40 ft Ibsl 22 N m 16 ft Ibsl 7 k Nordik Skandic 6 PAGE 303...

Page 302: ...SECTION 06 STEERING SKIS SUB SECTION 02 SKI SYSTEM Everest LC 500 E Blizzard 22 PAGE 304 7 21 61 N m 145 ft Ibs l 16 J I 11 J 29 6 o...

Page 303: ...c c 36 N m 27 ft Ibsl I I 18 j lit 18 r l 21 i 1 26 27 SECTION 06 STEERING SKIS SUB SECTION 02 SKI SYSTEM Alpine __ 0 0 0 0 11 PAGE 305...

Page 304: ...to 7 N m 5 ft Ibs On all others vehicles torque to 22 N m 16 ft Ibs CD CAUTION When disassembling leaf coupler from spring leaves be careful of leaf tension PAGE 306 77 Shock 78 Spacer 79 Retainer pin...

Page 305: ...e 39 43 c SECTION 06 STEERING SKIS SUB SECTION 02 SKI SYSTEM MX SUSPENSION Blizzard 5500 MX PAGE 307...

Page 306: ...pull out stabilizer bar Open lock tab and remove nut lock tab shim CD j Slip both swing arms from stabilizer tube CD Pull out stabilizer tube Bushing replacement CD If it is necessary to change the b...

Page 307: ...tube threads exceed equally on both sides Torque nut to 35 N m 26 ft Ibsl unscrew and re torque to 1 N m 10 in Ibsl WARNING Do not exceed 1 N m 10 in Ibsl on fi nal torquing of nut Bend lock tab oRei...

Page 308: ...nt see section 06 01 Lubrication Using low temperature grease only lubricate swing arms and ski leg until grease appears at joints After the operation wipe all excess grease from the swing arm and ski...

Page 309: ...t runner or can be installed on the optional skis CAUTION Optional parts are calibrated to be op erated together Failure to follow this recommen dation may affect handling of the vehicle R Right hand...

Page 310: ...r l...

Page 311: ...HOOD FRAME SUB SECTION 01 HOOD HOOD HOOD MAINTENANCE Clean the vehicle thoroughly removing all dirt and grease accumulation _ CAUTION Plastic alloy components such as fuel tank windshield hood etc ca...

Page 312: ...drill 5 mm dia 3 16 holes through the hood _ CAUTION Ensure the electrical wires are pra y tected inside the hood Clean the hood If applicable install the darts Install the windshield fixtures Torque...

Page 313: ...damage caused by flowing cur rent when welding O NOTE This procedure applies to all electronic ig nition systems SECTION 07 HOOD FRAME SUB SECTION 02 FRAME FRAME FRAME CLEANING Clean frame For aluminu...

Page 314: ...o...

Page 315: ...them properly away of any rotating parts moving parts heating parts and vibrating parts SECTION 08 FUEL LINE WIRING HARNESS CABLE ROUTING FUEL LINE WIRING HARNESS CABLE ROUTING FUEL LINE ALL MODELS WA...

Page 316: ......

Page 317: ...SECTION 09 TECHNICAL DATA TECHNICAL DATA GENERAL PAGE319...

Page 318: ...0 080 0 100 0 080 0 100 0 080 0 100 0 080 0 100 0 070 0 090 wall clearance linchlmin max 1 0026 00791 1 0027 00351 1 0031 00391 1 0031 00391 1 0031 00391 1 0031 00391 1 0027 00351 Piston 1st N A 72 2...

Page 319: ...90 0 100 0 120 0 070 0 090 0 070 0 090 0 080 0 100 0 070 0 090 1 0031 00391 1 0027 00351 1 0039 00471 1 0027 00351 1 0027 00351 1 0031 00391 1 0027 00351 62 2512 450 1 72 25 12 644 1 69 7512 746 1 72...

Page 320: ...1 1 090 J 2 6 1 102 N A N A N A N A N A L S 120 180 L S 120 180 H S 2 B 4 2 H S 2 B 4 2 0 21 0 31 0 21 0 31 N A N A 0 23 0 43 0 23 0 43 3 0 5 6 K 2 45 4 55 K 80 60 60 60 5 21 5 21 N A N A N A N A 130...

Page 321: ...N A N A N A N A N A N A N A N A N A N A N A N A N A N A loS 120 160 L S 120 160 L S 120 160 L S 120 160 L S 120 160 loS 125 235 L S 120 180 H S 2 8 4 2 H S 2 8 4 2 H S 2 8 4 2 H S 2 8 4 2 H S 2 8 4 2...

Page 322: ...1 38 1 38 1 38 1 38 1 38 1 38 1 linch 115 1151 115 115 115 115 1151 Track length cm 289 5 269 2 289 5 289 5 289 5 315 353 linch 1114 1106 1114 1114 11141 1124 1139 Suspension type Bogie Slide Slide S...

Page 323: ...8 115 161 115 161 II 5 161 115 161 38 1 41 9 41 9 41 9 41 9 41 9 2 x 38 1 c 1151 116 51 116 51 116 51 116 51 116 51 12 xIS 353 289 5 289 5 314 9 314 9 314 9 2x353 11391 11141 11141 124 11241 124 12 x...

Page 324: ...sion X by 1 6 mm 1 16 PAGE 326 SECTION 09 TECHNICAL DATA CITATION 4500 E 28 4 6 25 7 5 200 171 N A N A 2 55 190 Imp ozl 86 U S ozl Axial fan N A N A N A N A 851621 M6 9171 M8 211151 21 1151 381281 651...

Page 325: ...p oz ISO Imp oz SO Imp oz N A 77 U S oz 77 U S oz 77 U S oz 77 U S oz 77 U S oz Axial fan Axial fan Liquid cooled Axial fan Axial fan Liquid cooled Axial fan 4 20 4 54 N A N A 148 N A N A 160 N A 142...

Page 326: ...er e temperature celsius C pressure kilopascal kPa torque Newton meter N m speed kilometer per hour km h PREFIXES PREFIX SYMBOL MEANING VALUE kilo k one thousand 1 000 centi c one hundredth of a 0 01...

Page 327: ...RE NOT WARRANTED Normal wear on all items such as but not limited to drive belts slider shoes spark plugs bulbs runners on skis Replacement parts and or accessories which are not genuine BOMBARDIER pa...

Page 328: ...his warranty However some states or provinces do not al low limitations on how long an implied warranty lasts so the above limitation may not apply Neither the distributor the selling dealer nor any o...

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BOMBARDIER 1983, Shop Manual

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