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INSTRUCTION MANUAL 

SWD® Starter Kit 

Page 

19

 on 

24

 

 

V-EN_2021_SWD® Starter Kit 

These safety functions are implemented in accordance with IEC 61800-5-2 (functional safety requirements for 
the development of safety drives) and according to the CiA/DS 402-4 profile for the safety functions of motor 
controllers. 

 

 

Safety features

 

Possible settings

 

 

Safe disconnection of engine 
torque 

Rearmament: 

 

automatic 

 

by request for acquittal 

Braking configuration associated with the STO (Cf. SBC) 

 

Safe braking engagement 

Joint activation of the STO: 

 

from internal braking to 

SWD®

 

Core

 

 

an external electromechanical brake  

 

of both brakes simultaneously 

 

Safe control of the direction 
of rotation 

Prohibition of the direction of rotation: 

 

positive or negative  

 

with two tolerance thresholds levels 

 

Safe rotational speed 
limitation 

Prohibition of speeding: 

 

eight switchable throttling thresholds 

 

an adjustable trigger time 

 

 

 

Refer to the Instruction Manual of the SWD Core to get all details on the operation and 
configuration of available safety features. 

 

7.2.

 

Use of safety features in the SWD Starter Kit 

Emergency Stops 

E-Stops on each side of the kit, stopping the motors (STO safe torque off function)  

When one SWD reads the STO signal from an E-Stop button, it sends the STO message to the other 
drive through the CANopen Safety 

In the default configuration, the SBC function is not used with the engagement of the STO. 

 

Safety fields and Safe Motion 

Close obstacle: when the SE2L scanner detects an obstacle in the close range (<1m forward), the 
speed limit (SLS safely limited speed function) is engaged on the SWD motors, set at 0.3 m/s 

Collision risk: when the SE2L scanner detects an immediate risk of collision (<50cm forward), the 
forward direction (SDI safe direction function) is engaged on the SWD motors 

 

 

STO

 

SBC

 

SDI

 

SLS

 

STO

 

SLS

 

SDI

 

Summary of Contents for SWD Core

Page 1: ...SWD Starter Kit For AGV AMR Instruction manual Preliminary version...

Page 2: ...lkit for robot developers 6 3 2 Integrated Safety 7 3 3 Specificities of the SWD Starter Kit 8 3 4 Safety features 8 3 5 Conditions of Use 8 3 6 Weight 8 3 7 Product Label 9 3 8 Applications 9 4 Synop...

Page 3: ...WD Starter Kit 19 7 3 Safety fields configuration 20 7 4 Safety loops configuration 21 8 Starting the SWD Starter Kit 22 8 1 Power on 22 8 2 Display and status 22 8 3 Connection to Control Page 22 8 4...

Page 4: ...a good knowledge of the following standards is recommended Machinery Directive 2006 42 EC Safety requirements for driverless industrial trucks and their systems ISO 3691 4 Variable speed power electri...

Page 5: ...their own purposes could infringe the rights of such owners INSTRUCTION MANUAL 2021 BY EZ WHEEL FIRST EDITION OCTOBER 2021 ALL RIGHTS RESERVED EZ WHEEL SAS LE MOULIN DE L ABBAYE 135 ROUTE DE BORDEAUX...

Page 6: ...SWD Starter Kit introduces key technologies for mobile robots development SWD Safety Wheel Drive the world s first drive with embedded safe motion control SE2L Safety Laser Scanner the world s smalle...

Page 7: ...itecture ever SWD integrates motor drivers Unique fully certified safe motion features Safety encoder integrated into SWD The robot architecture is therefore extremely simplified compared to conventio...

Page 8: ...24 VDC 9 Ah Ni MH rechargeable battery A chassis and complete wiring with two E Stops The SWD Starter Kit is not a complete functional AMR Navigation has to be done No fleet management software 3 4 S...

Page 9: ...anufacturer 4 Serial Number 5 Geographical origin of the product 6 Product information Product performance 7 Manufacturing date 8 Address of manufacturer 3 8 Applications The SWD Starter Kit is intend...

Page 10: ...ts Emergency Stop R SWD R STO inputs SE2L OSSD outputs SWD R programmable inputs CANopen Safety between SWD L and R to replicate the safety inputs from one drive to the other one Control CANopen from...

Page 11: ...of the product Power supply All devices powered by Ni MH 24V 9Ah battery Battery to junction box Junction box to SWD L SWD R SE2L and iMX6 Activation signal from the ON OFF button to the activation in...

Page 12: ...e are not used please refer to the Instruction Manual of the SWD Core for details on the complete connections of the product The same connector types and pin numbers are used in the SWD Core and the a...

Page 13: ...stribute the battery power on the drives Pin Designation 1 Power supply 24 VDC 16A 2 Power supply 24 VDC 16A 3 GND Power Supply 16A 4 GND Power Supply 16A FE Mechanical earth connected to the chassis...

Page 14: ...and Ethernet connector of the iMX6 embedded PC are used in the SWD Starter Kit Please refer to the TEK3 IMX6 BOX PC Product Manual for details on the complete connections of the product Power connect...

Page 15: ...he Power connector and Charger connector of the Mobility Module battery are used in the SWD Starter Kit Please refer to the Mobility Module User Manual for details on the complete connections of the p...

Page 16: ...d to connect the two normally closed switches of an E Stop button 2NC type Pin Designation 1 SW1 NC1 2 SW1 NC2 3 SW2 NC1 4 SW2 NC2 Switch ON and Batt ON connectors The Switch ON and Batt ON connectors...

Page 17: ...INSTRUCTION MANUAL SWD Starter Kit Page 17 on 24 V EN_2021_SWD Starter Kit 6 2 Overall dimensions Figure 4 Overall dimensions top view Figure 5 Overall dimensions front view...

Page 18: ...WD Core includes safe engine shutdown features as well as advanced safe speed monitoring features This exclusive integrated solution developed by ez Wheel simplifies the machine architecture by avoidi...

Page 19: ...ion Prohibition of speeding eight switchable throttling thresholds an adjustable trigger time Refer to the Instruction Manual of the SWD Core to get all details on the operation and configuration of a...

Page 20: ...uration of safety fields in the SE2L scanner is set as follows Arr t demand STO SBC Zone de risque SLS Obstacle frontal SDI V STO V SLS VSLS V SDI V STO frein SBC Close obstacle Area 70cm width x 1m f...

Page 21: ...ogrammable inputs CANopen Safety between SWD L and R to replicate the safety inputs from one drive to the other one The drives configuration is done by CANopen messages Scripts are available to config...

Page 22: ...ed PC shows the status of each service started on the side 4 LED display Power LED green when the battery power is available Devices LED green when the connection to the SWD Core and to the SE2L is ac...

Page 23: ...Slam available under ROS Noetic but other algorithms such as LaMa or Gmapping could be used 8 4 Safety features monitoring Once the control page of the connected Starter Kit is active and displayed th...

Page 24: ...onnected to the embedded iMX6 PC and allows a manual teleoperation of the machine The SWD Starter Kit uses standard ROS Noetic packages using joy and teleop_twist_joy providing interfaces with a stand...

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