Exmark RADIUS Operation Manual Download Page 72

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Troubleshooting

Problem

Possible Cause

Corrective Action

1. Engine load is excessive

1. Reduce the ground speed.

2. Air cleaner is dirty.

2. Clean or replace the air cleaner element.

3. Oil level in the crankcase is low.

3. Add oil to the crankcase.

4. Cooling fins and air passages for the

engine are plugged.

4. Remove the obstructions from the

cooling fins and air passages.

5. Dirt in fuel filter.

5. Replace the fuel filter.

Engine loses power

6. Dirt, water, or stale fuel is in the fuel

system.

6. Contact an Authorized Service Dealer.

Mower pulls left or right (with levers fully
forward)

1. Tire pressure in drive tires not correct.

1. Adjust tire pressure in the drive tires.

1. Drive release handle not in “operating”

position.

1. Position handle in “operating” position;

see

Drive Wheel Release Valves

section

in Operation.

2. Drive or pump belt is worn, loose or

broken.

2. Change the belt.

3. Drive or pump belt is off a pulley.

3. Change the belt.

4. Broken or missing idler spring.

4. Replace the spring.

Machine does not drive

5. Hydraulic fluid level is low or too hot.

5. Add hydraulic fluid to reservoir or let it

cool down.

1. Blade(s) not sharp.

1. Sharpen the blade(s).

2. Cutting blade(s) is/are bent.

2. Install new cutting blade(s).

3. Mower deck is not level.

3. Level mower deck from side-to-side and

front-to-rear.

4. Underside of mower is dirty.

4. Clean the underside of the mower.

5. Tire pressure in drive tires not correct.

5. Adjust tire pressure in the drive tires.

6. Blade spindle bent.

6. Contact an Authorized Service Dealer.

Uneven cutting height.

7. Tips of adjacent blades are at an uneven

cutting height. Blades tips should be even
within 3/16 inch which is approximately
one blade thickness.

7. Replace blades, spindles and (or) check

for damage to mower deck.

1. Cutting blade(s) is/are bent or unbalanced.

1. Install new cutting blade(s).

2. Blade mounting bolt is loose.

2. Tighten the blade mounting bolt.

3. Engine mounting bolts are loose.

3. Tighten the engine mounting bolts.

4. Loose engine pulley, idler pulley, or blade

pulley.

4. Tighten the appropriate pulley.

5. Engine pulley is damaged.

5. Contact an Authorized Service Dealer.

Abnormal vibration

6. Blade spindle is bent.

6. Contact an Authorized Service Dealer.

1. Drive belt is worn, loose or broken.

1. Check the belt tension.

2. Deck belt is worn, loose or broken.

2. Install new deck belt.

3. Deck belt is off pulley.

3. Install belt on clutch and deck pulleys,

idlers, and tensioning idler per routing
decal on deck.

4. Broken or missing idler spring.

4. Replace the spring.

Blades do not rotate.

5. Drive belt not routed correctly.

5. Refer to belt routing decal on deck.

Summary of Contents for RADIUS

Page 1: ...RADIUS For Serial Nos 400 000 000 Higher Part No 4502 907 Rev B ...

Page 2: ...his spark ignition system complies with the Canadian standard ICES 002 Ce système d allumage par ètincelle de vèhicule est conforme à la norme NMB 002 du Canada For all models that do not have Exmark engines please refer to the engine manufacturer s information included with the machine Labeled power ratings are supplied by the engine manufacturer in accordance with SAE testing and gross net power...

Page 3: ...com for additional safe operation information such as safety tips training materials and Operator s manuals If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficien...

Page 4: ...8 Check for Loose Hardware 58 Check Hydraulic Oil Level 58 Check Tire Pressures 58 Check Condition Of Belts 58 Lubricate Grease Fittings 59 Replace Emissions Air Intake Filter If Applicable 60 Change Hydraulic System Filter and Fluid 61 Check Spark Arrester if equipped 62 Thread Locking Adhesives 62 Copper Based Anti seize 62 Dielectric Grease 62 Adjustments 63 Deck Leveling 63 Adjusting the Blade...

Page 5: ...read this manual it is the owner s responsibility to explain this material to them other languages may be available on our website Become familiar with the safe operation of the equipment operator controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regul...

Page 6: ...lace and in proper working condition DANGER In certain conditions during fueling static electricity can be released causing a spark which can ignite gasoline vapors A fire or explosion from gasoline can burn you and others and cause property damage Always place gasoline containers on the ground away from your vehicle before filling Do Not fill gasoline containers inside a vehicle or on a truck or ...

Page 7: ...king brake Before checking cleaning or working on the mower After striking a foreign object or abnormal vibration occurs inspect the mower for damage and make repairs before restarting and operating the mower Before clearing blockages Whenever you leave the mower Stop engine wait for all moving parts to stop and engage parking brake Before refueling Before dumping the grass catcher WARNING Hands f...

Page 8: ...t grass across steep slopes or downhill may cause the mower to lose traction Loss of traction to the drive wheels may result in sliding and a loss of braking and steering Always avoid sudden starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly off the slope Follow the manufacturer s recommendations for wheel weights or counter weights to improve stability ...

Page 9: ...from moving parts If possible Do Not make adjustments with the engine running Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothing and use insulated tools DANGER Charging or jump starting the battery may produce explosive gases Battery gases can explode causing serious injury Keep sparks ...

Page 10: ...nds away from pinhole leaks or nozzles that eject high pressure hydraulic fluid Use cardboard or paper not your hands to find hydraulic leaks Safely relieve all pressure in the hydraulic system by placing the motion control levers in neutral and shutting off the engine before performing any work on the hydraulic system Towing Safety Do not attach towed equipment except at the hitch point Follow th...

Page 11: ...c Safety signs may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your Exmark commercial mower 106 5517 1 Warning do not touch the hot surface 107 3069 1 Warning there is no rollover protectio...

Page 12: ...e instructions before servicing or performing maintenance 3 Height of cut 112 9028 1 Warning stay away from moving parts keep all guards in place 115 9625 1 Parking brake disengaged 2 Parking brake engaged 116 8283 1 Warning read the Operator s Manual for instructions on torquing the blade bolt nut to 55 60 ft lb 75 81 N m 12 ...

Page 13: ... knob to loosen slide the knob and tighten 3 Push the machine 117 2718 126 0768 Rear Discharge Units Only 126 4363 1 Cutting dismemberment hazard fan and entanglement hazard belt Stop engine and remove key before adjusting servicing or cleaning 126 4784 1 Height of cut 13 ...

Page 14: ... 1 Thrown objects hazard keep bystanders a safe distance from the machine 2 Cutting dismemberment of hand stay away from moving parts keep all guards and shields in place 126 8161 X Series Units 1 Read Operator s manual 3 Press down on latch to unlock seat 2 Slide seat forward 4 Rotate seat 126 8194 S Series Units 1 Read the Operator s manual 3 Firmest position operator 200lb 91kg and over 2 Seat ...

Page 15: ...e Only 1 Shut down engine at full throttle Message Display 1 Hour 4 Neutral 2 PTO 5 Operator presence switch 3 Parking brake 6 Battery LH Motion Control 1 Machine speed 4 Neutral 2 Fast 5 Reverse 3 Slow RH Motion Control 1 Machine speed 4 Neutral 2 Fast 5 Reverse 3 Slow 15 ...

Page 16: ...TO Switch Symbols 1 PTO disengage 2 PTO engage Transport Lock 1 Height of cut 2 Pull up to unlock the transport lock 126 6570 1 Throttle fast 4 Choke off 2 Throttle slow 5 Optional light accessory 3 Choke on 16 ...

Page 17: ...ained Wear hearing protection 4 Bodily harm hazard look behind you when mowing in reverse 2 Cutting and pinching hazard keep hands and feet away from moving parts keep all guards and shields in place 5 Thrown object hazard keep bystanders away 3 Ramp hazard when loading onto a trailer do not use dual ramps only use a singular ramp wide enough for the machine and that has an incline less than 15 de...

Page 18: ...y Voltage 12 Volt Polarity Negative Ground Fuses All units 20 amp charging system fuse not used on Kohler engines 15 amp main fuse Safety Interlock System LCD indicators appear for the PTO park brake drive levers and operator presence in the message display on the RH control panel PTO must be disengaged brake engaged and motion control levers out neutral lock to start engine It is not necessary fo...

Page 19: ...r ZT3400 S Series Units with side discharge decks Hydro Gear ZT3100 Units with rear discharge deck Hydro Gear ZT3400 E Series Units with 48 or 52 inch decks Hydro Gear ZT2800 Units with 60 inch deck Hydro Gear ZT3100 Hydraulic Oil Type Exmark Premium Hydro Oil Hydraulic Oil Capaczity 77 oz 2 3 L per side Hydraulic Filter P N 109 3321 Speeds X Series Forward 0 10 mph 16 1 km hr forward Reverse 0 7 ...

Page 20: ... Inch Deck 125 ft lb Neo Mag Stop Deck Full floating deck is attached to out front support frame Anti scalp rollers provide maximum turf protection Deck design allows for bagging mulching or side discharge 48 inch Deck 3 anti scalp rollers 52 inch Deck 5 anti scalp rollers 60 inch Deck 5 anti scalp rollers 60 inch Deck Rear Discharge 4 anti scalp rollers Side Discharge Full floating deck is attach...

Page 21: ... Deck 46 7 inches 118 6 cm 48 0 inches 121 9 cm 51 2 inches 130 0 cm Deflector Up 52 6 inches 133 6 cm 57 3 inches 145 5 cm 61 7 inches 156 7 cm Deflector Down 59 5 inches 151 1 cm 64 3 inches 163 3 cm 72 3 inches 183 6 cm Rear Discharge Units 60 inch Deck Without Deck 51 4 inches 130 6 cm With Deck 66 0 inches 167 6 cm Overall Length Side Discharge Units 48 inch Deck 52 inch Deck 60 inch Deck 81 ...

Page 22: ...60 inch Deck Drive Wheels 37 7 inches 95 8 cm 39 0 inches 99 1 cm 40 7 inches 103 4 cm Caster Wheels 33 1 inches 84 1 cm 33 1 inches 84 1 cm 38 2 inches 97 0 cm Rear Discharge Units 60 inch Deck Drive Wheels 40 7 inches 103 4 cm Caster Wheels 31 0 inches 78 7 cm Wheel Base Center of Caster Tire to Center of Drive Tire Side Discharge Units 48 inch Deck 52 inch Deck 60 inch Deck 49 7 inches 126 2 cm...

Page 23: ... Scalp Roller Nyloc Nut Rear Discharge Units Only See Figure 19 30 35 ft lb 41 47 N m Engine Mounting Bolts 27 33 ft lb 37 45 N m Wheel Lug Nuts 90 100 ft lb 122 136 N m Rollover Protection System Roll Bar 1 2 inch Mounting Bolts 90 100 ft lb 122 136 N m Clutch Retaining Bolt secured with threadlocker 49 61 ft lb 66 83 N m Rear Discharge Side Bumpers 10 12 ft lb 14 16 N m Product Overview Figure 4...

Page 24: ...e 6 The choke is used to aid in starting a cold engine Moving the choke lever forward will put the choke in the ON position and moving the choke lever to the rear to the detent will put the choke in the OFF position Do Not run a warm engine with choke in the ON position Figure 6 1 Throttle lever 4 Ignition switch 2 Choke lever 5 Blade control switch power take off 3 Hour meter Throttle Control Loc...

Page 25: ...LCD indicators 3 Hour Voltage display 2 Low voltage indicator light Fuel Shut Off Valve Located by the lower LH ROPS tube mounting The fuel shut off valve is used to shut off the fuel when the machine will not be used for a few days during transport to and from the jobsite and when parked inside a building Align valve handle with the fuel line to open Rotate 90 to close Drive Wheel Release Valves ...

Page 26: ...ten the knob to hold the release lever in the operating state Repeat this on each side of the machine Do Not tow machine PTO Engagement Switch Located on right console see Figure 6 Switch must be pulled out up to engage the blades Switch is pushed in to disengage the blades Deck Lift Pedal Located at the right front corner of the floor pan Push the pedal forward with your foot to raise the cutting...

Page 27: ...en absolutely necessary 1 The knob must be completely latched with the tabs interlocking as shown in Figure 11 to lock the roll bar in the raised operate position 2 Apply forward pressure to the upper hoop of the roll bar 3 Pull the knob and rotate 90 to hold in the unlatched position to lower the roll bar 4 To return to the operate position raise the roll bar and then rotate knobs 90 so that the ...

Page 28: ...uidelines can burn out the starter motor 7 If the choke is in the ON position gradually return choke to the OFF position as the engine warms up Engaging the PTO DANGER The rotating blades under the mower deck are dangerous Blade contact can cause serious injury or kill you Do Not put hands or feet under the mower or mower deck when the blades are engaged DANGER An uncovered discharge opening will ...

Page 29: ... damage to the machine or injury Use caution when making turns Slow the machine down before making sharp turns Important To begin movement forward or backward the operator must be in the seat the brake lever must be disengaged pushed down before the motion control levers can be moved in or the engine will stop When the motion control levers are positioned fully outward apart in the T slot the driv...

Page 30: ...rear of the machine will move towards the rear and to the left 3 To stop position both motion control levers in the neutral operate position Adjusting the Cutting Height The cutting height of the mower deck is adjusted from 1 1 2 to 5 inches 3 8 cm to 12 7 cm in 1 4 inch 6 4 mm increments 1 Stop the machine and move the motion control levers outward to the neutral locked position 2 Disengage the P...

Page 31: ...s in one of the positions shown Figure 17 Rollers will maintain 3 4 inch 19 mm clearance to the ground to minimize gouging and roller wear or damage Figure 17 For cutting heights above 3 5 inches 90 mm use the bottom hole The rollers will still be effective against scalping 1 Anti scalp roller mounting bracket 2 Cutting height For Maximum Deck Flotation place the rollers one hole position lower Ro...

Page 32: ...ion the transport lock in the latching position 6 Remove the bolts and nuts from each bumper Figure 20 1 Bolt 3 Nut 2 Bumper 7 Move each bumper to the desired position and secure them with the bolts and nuts Note Only use the top or center sets of holes to adjust the bumpers The bottom holes are used when switching sides at which time they become the top holes on the other side of the mower Transp...

Page 33: ...e unit moves from the ramp to the trailer or truck Steeper angles may also cause the machine to tip or lose control If loading on or near a slope position the trailer or truck so that it is on the down side of the slope and the ramp extends up the slope This will minimize the ramp angle WARNING Loading a machine onto a trailer or truck increases the possibility of tip over and could cause serious ...

Page 34: ...stowed position 4 Ramp is at least four times 4X as long as the height of the trailer or truck bed to the ground 2 Side view of full width ramp in loading position 5 H height of the trailer or truck bed to the ground 3 Not greater than 15 degrees 6 Trailer 34 ...

Page 35: ...rs Change the hydraulic filter and fluid Before each use or daily Check the air cleaner for dirty loose or damaged parts Check the engine oil Exmark 708cc Engine Check the engine oil Kohler Engine Check the engine oil Kawasaki Engine Check the mower blades Check the safety interlock system Check the rollover protections systems roll bar knobs Check the seat belt Check for loose hardware Check the ...

Page 36: ...ine Replace the spark plug Kohler engine Replace the emissions air intake filter if applicable Change the hydraulic filter and fluid Every 250 hours if using Mobil 1 15W50 May need more often under severe conditions Check the park brake adjustment Monthly Check the battery charge Yearly Grease the front caster axles X Series Only Important For Kawasaki and Kohler Engines refer to the Engine Owner ...

Page 37: ...m element more often in dusty dirty conditions Exmark 708cc engine Check the air cleaner daily or before starting the engine Check for a buildup of dirt and debris around the air cleaner system Keep this area clean Also check for loose or damaged components Replace all bent or damaged air cleaner components Note Operating the engine with loose or damaged air cleaner components could allow unfilter...

Page 38: ...Every 50 hours Service the air cleaner paper element more often under extremely dusty dirty conditions Kohler engine Every 100 hours Replace the air cleaner paper element more often under extremely dusty dirty conditions Kohler engine This engine is equipped with a replaceable high density paper air cleaner element Check the air cleaner daily or before starting the engine Check for a buildup of di...

Page 39: ...nterval Every 250 hours Replace the primary air filter more often under extremely dusty dirty conditions Kawasaki engine Every 250 hours Check the safety air filter more often under extremely dusty dirty conditions Kawasaki engine Every 500 hours Replace the safety air filter more often under extremely dusty dirty conditions Kawasaki engine Note Service the air cleaner more often under extremely d...

Page 40: ... installed 1 If installing new filters check each filter for shipping damage Note Do not use a damaged filter 2 If you are replacing the safety filter carefully slide it into the filter body see Figure 30 3 Carefully slide the primary filter over the safety filter Note Ensure that the primary filter is fully seated by pushing on its outer rim while installing it Important Do not press on the soft ...

Page 41: ... 32 Viscosity table Note To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the ADD mark or over the FULL mark on the dipstick Checking the Engine Oil Kohler Engine Service Interval Before each use or daily Important Do not overfill the crankcase with oil and run the engine engine damage may result 1 Pa...

Page 42: ...o prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the L LOW mark or over the F FULL mark on the dipstick Checking the Engine Oil Kawasaki Engine Service Interval Before each use or daily Important Do not overfill the crankcase with oil and run the engine engine damage may result 1 Park the machine on a ...

Page 43: ...Figure 36 Viscosity table Note To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the ADD mark or over the FULL mark on the dipstick Changing the Engine Oil Exmark 708cc Engine Service Interval After the first 5 hours Every 100 hours change it more often under a heavy load or in high temperatures Exmark...

Page 44: ...Maintenance g027799 Figure 37 A B C D E F G H g029570 Figure 38 5 Change the engine oil filter Apply a thin film of clean Exmark 4 Cycle Premium Engine Oil to the rubber gasket on the new filter 44 ...

Page 45: ...el Exmark 708cc Engine section 8 Start the engine and check for leaks Changing the Engine Oil Kohler Engine Service Interval After the first 5 hours Every 100 hours change it more often under a heavy load or in high temperatures Kohler Engine 1 Park the machine so that the drain side is slightly lower than the opposite side to ensure the oil drains completely 2 Start the engine and let it run unti...

Page 46: ...bber gasket on the new filter B A C D E F 3 4 g038074 G H 02 00 Min Figure 42 Note Ensure the oil filter gasket touches the engine then an extra 3 4 turn is completed Note Dispose of the used oil at a recycling center 6 Slowly pour approximately 80 of the specified oil into the filler tube use oil recommended in the Checking the Engine Oil Kohler Engine section 46 ...

Page 47: ...so that the drain side is slightly lower than the opposite side to ensure the oil drains completely 2 Start the engine and let it run until warm This warms the oil so it drains better 3 Disengage the blade control switch and ensure the parking brake is engaged 4 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Figure 44 Note Torque the plug...

Page 48: ...Kawasaki Engine section 8 Start the engine and check for leaks Servicing the Spark Plug Exmark 708cc Engine Service Interval Every 100 hours Yearly whichever comes first Check the spark plug Exmark 708cc engine Every 200 hours Every 2 years whichever comes first Replace the spark plug Exmark 708cc engine Ensure that the air gap between the center and side electrodes is correct before installing th...

Page 49: ...08cc Engine 1 Inspect the spark plug Note If you see light brown or gray on the insulator the engine is operating properly A black coating on the insulator usually means the air cleaner is dirty Important Do Not clean the spark plug s Always replace the spark plug s when it has a black coating worn electrodes an oily film or cracks B A g027479 Figure 48 1 Center electrode insulator 3 Air gap not t...

Page 50: ... stop before leaving the operating position 3 Disconnect the wire from the spark plug B A g027478 Figure 50 4 Clean around the spark plug to prevent dirt from falling into the engine and potentially causing damage 5 Remove the spark plug and metal washer Checking the Spark Plug Kohler Engine 1 Inspect the spark plug Note If you see light brown or gray on the insulator the engine is operating prope...

Page 51: ...gage the PTO and ensure the parking brake is engaged 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Disconnect the wire from the spark plug B A g027478 Figure 53 4 Clean around the spark plug to prevent dirt from falling into the engine and potentially causing damage 5 Remove the spark plug and metal washer Checking the Spark Plug Kaw...

Page 52: ...able and charge the battery for the recommended time interval to bring the charge up to a full charge of 12 6 volts or greater Important Make sure the negative battery cable is disconnected and the battery charger used for charging the battery has an output of 16 volts and 7 amps or less to avoid damaging the battery see chart for recommended charger settings Voltage Reading Percent Charge Maximum...

Page 53: ...f and at the same rated system voltage These instructions are for negative ground systems only 3 Connect the positive cable to the positive terminal of the discharged battery that is wired to the starter or solenoid as shown in Figure 56 Figure 56 1 Positive cable on discharged battery 2 Positive cable on booster battery 3 Negative cable on the booster battery 4 Negative cable on the engine block ...

Page 54: ...t seizing Copper based anti seize is preferable Grease is an acceptable substitute C Install the splined bushing blade assembly and blade bolt washer assembly into the spindle Install blade bolt finger tight D Place wrench on the top spindle nut then torque the blade bolts to 50 60 ft lb 68 81 N m Important On rear discharge decks the RH blade rotates counterclockwise Be sure to reinstall that bla...

Page 55: ...ot pass any of these tests Do Not operate Contact an Authorized Service Dealer Note To prevent engine cut outs on rough terrain the seat has a 1 2 second time delay before the engine begins to shutdown Check the Normal Engine Starting Chart System Parking Brake PTO Motion Control Levers Operator Outcome Engaged Disengaged Blades Both levers out neutral lock In seat or out of the seat Starter shoul...

Page 56: ...Parking Brake PTO Blades Motion Control Levers Operator Outcome Engaged Disengaged Both levers moved in or either right or left lever moved in Operator in seat Starter must not crank Disengaged Disengaged Both levers out neutral lock Operator in seat Starter must not crank Engaged Engaged Both levers out neutral lock Operator in seat Starter must not crank State of System 56 ...

Page 57: ...al lock both levers moved in or either right or left lever moved in Raise off of seat but don t get off Engine must begin shutdown within 1 second Running idle 1 3 throttle Disengaged Engaged Both levers moved in Raise off of seat but don t get off Engine must begin shutdown within 1 second Running idle 1 3 throttle Engaged Disengaged Both levers moved in or either right or left lever moved in Ope...

Page 58: ...loose hardware or any other possible problem Tighten hardware or correct the problem before operating Check Hydraulic Oil Level Service Interval Before each use or daily 1 Stop engine and wait for all moving parts to stop Engage parking brake 2 Wait until the unit cools before checking the hydraulic oil 3 Check expansion tank and if necessary add Exmark Premium Hydro Oil to the FULL COLD line see ...

Page 59: ... wheel from caster forks 3 Remove seal guards from the wheel hub 4 Remove one of the spacer nuts from the axle assembly in the caster wheel Note that thread locking adhesive has been applied to lock the spacer nuts to the axle Remove the axle with the other spacer nut still assembled to it from the wheel assembly 5 Pry out seals and inspect bearings for wear or damage and replace if necessary 6 Pa...

Page 60: ...nterval As required A fuel filter is installed between the fuel tank and the engine Replace when necessary Replacement Filters Exmark Exmark P N 133 1563 Kohler Kohler P N 24 050 13 Kawasaki Kawasaki P N 49019 0014 Figure 63 Note It is important to reinstall the fuel line hoses and secure with plastic ties the same as they were originally installed at the factory to keep the fuel line away from co...

Page 61: ...15W50 After first 75 hours Every 250 hours thereafter May need more often under severe conditions Torque plugs to 180 in lb 244 N m Continue to add oil until it reaches the FULL COLD line on the expansion reservoir Figure 64 Right side shown 1 Filter guard and oil filter 3 Transaxle drive 2 Vent plug 6 Raise the rear of machine up and support with jack stands or equivalent support just high enough...

Page 62: ...damage Do Not refuel or run engine unless spark arrester is installed 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Wait for muffler to cool 3 If any breaks in the screen or welds are observed replace arrester 4 If plugging of the screen is observed remove arrester and shake loose particles out of the arrester and clean screen with a wire brush soak in solve...

Page 63: ...de cutting edges and the flat surface Figure 65 If both measurements are not within 3 16 inch 5 mm an adjustment is required continue with this procedure Figure 65 1 Blades side to side 2 Measure here 7 Set anti scalp rollers to top holes or remove completely for this adjustment 8 For 60 Inch Decks Only A Raise the deck to the transport 5 inch 12 7 cm cutting height position B Slowly loosen the ad...

Page 64: ... the blade level using the following instructions 2 Park the machine on a level surface and disengage the blade control switch 3 Move the motion control levers outward to the neutral position engage the parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 4 Check the air pressure of all four tires If needed adjust to the recommend...

Page 65: ...r the first 100 hours or when a brake component has been removed or replaced 1 Drive the machine onto a level surface 2 Disengage the blade control switch PTO move the motion control levers to the neutral locked position and set the parking brake 3 Stop the engine wait for all moving parts to stop and remove the key 4 Setup the machine to be pushed by hand see Drive Wheel Release Valves in the Ope...

Page 66: ...justed higher or lower for maximum operator comfort 1 Remove the hardware holding the control lever to the control arm shaft Figure 71 1 Bolts 3 Control lever 2 Slotted hole 4 Control arm shaft 2 Move the control lever to the next set of holes Secure the lever with the hardware 3 Repeat the adjustment for the opposite control lever Adjusting the Tilt The motion control levers can be tilted fore or...

Page 67: ...heels to turn freely 3 Remove the electrical connection from the seat safety switch located under the bottom cushion of the seat The switch is a part of the seat assembly 4 Temporarily install a jumper wire across the terminals in the connector of the main wiring harness 5 Start engine Brake must be engaged and motion control levers out to start engine Operator does not have to be in the seat Run ...

Page 68: ...t the machine does not creep in neutral with the park brake disengaged Adjusting the Seat Ride Suspension S Series Only The seat isolator can be changed to maximize rider comfort see Figure 74 For a firmer ride move the sear isolator rearward used for operators 200 lb 91 kg and over mowing rough terrain For a softer ride move the seat isolator forward used for operators less than 200 lb 91 kg mowi...

Page 69: ...Interval Before each use or daily 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Clean off any oil debris or grass build up on the machine and cutting deck especially under deck belt shields around the fuel tank around engine and exhaust area and around hydro fans Clean Grass Build Up Under Deck Service Interval Before each use or daily 1 Park the machine on ...

Page 70: ...o Not swallow electrolyte In the event of an accident flush with water and call a doctor immediately Federal law states that batteries should not be placed in the garbage Management and disposal practices must be within relevant federal state or local laws If a battery is being replaced or if the unit containing the battery is no longer operating and is being scrapped take the battery to a local c...

Page 71: ... dielectric grease and reconnect 6 Fuse is blown 6 Replace the blown fuse 7 Relay or switch is defective 7 Contact an Authorized Service Dealer Starter does not crank 8 Faulty module 8 Replace module 1 Fuel tank is empty 1 Fill the fuel tank 2 Fuel shutoff valve is closed 2 Open the fuel shutoff valve 3 Oil level in the crankcase is low 3 Add oil to the crankcase 4 The throttle and choke are not i...

Page 72: ...w cutting blade s 3 Mower deck is not level 3 Level mower deck from side to side and front to rear 4 Underside of mower is dirty 4 Clean the underside of the mower 5 Tire pressure in drive tires not correct 5 Adjust tire pressure in the drive tires 6 Blade spindle bent 6 Contact an Authorized Service Dealer Uneven cutting height 7 Tips of adjacent blades are at an uneven cutting height Blades tips...

Page 73: ...Schematics Schematics Electrical Logic Schematic Exmark Engine 73 ...

Page 74: ...Schematics Electrical Logic Schematic Kohler Engine 74 ...

Page 75: ...Schematics Electrical Logic Schematic Kawasaki Engine 75 ...

Page 76: ... their dealership To locate a dealer convenient to you access our website at www exmark com U S or Canada customers may also call 402 223 6375 If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com O...

Page 77: ...ranty service Contact any Exmark Service Dealer to arrange service at their dealership To locate a dealer convenient to you access our website at www exmark com U S or Canada customers may also call 402 223 6375 If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 ...

Page 78: ...ranty service Contact any Exmark Service Dealer to arrange service at their dealership To locate a dealer convenient to you access our website at www exmark com U S or Canada customers may also call 402 223 6375 If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 ...

Page 79: ...Notes 79 ...

Page 80: ...Notes 80 ...

Page 81: ...Service Record Date Description of Work Done Service Done By 81 ...

Page 82: ...82 ...

Page 83: ...se the slope indicator to determine the degree of slope of hills before operating Do Not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recommended slope 2 Align this edge with a vertical surface a tree building fence pole etc 3 Example of how to compare slope with folded edge 83 ...

Page 84: ... RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB Some accessories and options not available for some models Place Model No and Serial No Label Here Included in the Literature Pack or Fill in Be...

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