EWIKON HPS III Operating Manual Download

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HPS-III-Heißkanalsystem_Elektro-System_BA_V-2-0_EN

5.6.2 General information

Wiring of the hot runner components must be performed by qualified staff according to DIN EN 60204-1 and the generally

recognized codes of practice.

Heaters designed for a rated voltage of 230V AC are used. Please make sure that the voltage applied corresponds to this

specification. The heaters are connected to the plug according to the arrangement given in the wiring diagram of the respec

tive hot runner system. The following pictures give an overview of the cable assignment of HPS III nozzles and manifolds.

Picture 58: Cable assignment of HPS III-S nozzles (one control zone)

z343-02

230V

Thermo

L (orange)

N (grey)

+ (black)

- (white)

230V

Thermo

Electrical connection of hot runner systems

Summary of Contents for HPS III

Page 1: ...HPS III valve gate hot runner systems Operating manual Valid for HPS III S nozzles HPS III T TE manifolds Single drive units Synchronous plate drives Complete hot halves Version 2 0...

Page 2: ......

Page 3: ...ards and safety measures 12 2 7 Electrical equipment 14 2 8 Spare and wear parts auxiliary and operating materials 14 2 9 Limitation of liability 14 2 10 Warranty terms 15 2 11 Standards and directive...

Page 4: ...1 45 5 5 6 Drive unit integrated in clamping plate version 2 49 5 5 7 Drive unit placed on manifold coupled 53 5 5 8 Drive unit placed on manifold screwed on version 1 56 5 5 9 Drive unit placed on ma...

Page 5: ...07 7 3 Maintenance schedule 107 7 4 Installation deinstallation of nozzle tips 108 7 4 1 Safety instructions 108 7 4 2 General information 109 7 4 3 Versions of nozzle tips nosepieces and screw on gat...

Page 6: ...ues for tip inserts 139 9 4 Tightening torques for screws to fix the valve pin in the valve pin retainer 140 9 5 Tightening torques for drive units 140 9 6 Tightening torques for valve pin retainer fo...

Page 7: ...n com 1 3 Formal information on the operating manual Person in charge of documentation Henning Becker Item number not specified Version 2 0 Printing date 21 04 2020 Language German original operating...

Page 8: ...Manifold height top pressure pad H3 Manifold height pressure pad with centering top pressure pad H4 Manifold height top pressure pad bottom pressure pad P Height of nozzle retainer frame plate B Heig...

Page 9: ...and maintenance Safety instructions must be followed to prevent accidents personal injury or material damage Warnings Protect against possible personal injury and material damage when followed Classif...

Page 10: ...AUTION indicates a potentially hazardous situation which if not avoided will result in minor injury or material damage NOTE indicates useful additional information and tips to promote trouble free ope...

Page 11: ...0 bar The resin used has to be processed according to the guidelines of the material manufacturer Use of the HPS III hot runner system Use the HPS III exclusively for its intended use and in perfect c...

Page 12: ...company operating the system must comply with the statutory obligations on occupational safety In addition to the safety instructions of this manual the safety accident prevention and environment prot...

Page 13: ...ulations Injection moulding machine and hot run ner systems have to be grounded Risk of physical injuries by suspended heavy loads Only trained staff is authorised to operate lifting devices and forkl...

Page 14: ...Maintenance work must be carried out by qualified and trained staff or maintenance staff Never use the HPS III hot runner system with faulty or inoperable electrical connections In case of energy supp...

Page 15: ...ccordance with our general terms and conditions of sale and payment as well as the extended warranty conditions These are available on our homepage www ewikon com The statutory provisions prevailing a...

Page 16: ...ity size approx Unit Voltage 230 V Frequency 50 Hz Chart 4 Electrical data only valid within the EU 3 3 Hydraulic pneumatic specifications drive units Description Quantity size approx Unit Maximum hyd...

Page 17: ...can considerably enhance this resistance 3 5 Type plate Picture 1 Type plate The system type plate is to be displayed prominently on the operator side of the mould Hot halves are delivered with the t...

Page 18: ...ould half ejector side Pos 1 2 Fixed mould half nozzle side Pos 1 3 Hot half nozzle side without contour plate Pos 2 Locating ring Pos 3 Sprue bush Pos 4 Hot runner manifold Pos 5 Hot runner nozzles P...

Page 19: ...e injection phase with a continued usually pressu re regulated melt transport into the cavity compare picture 3 After the moulded part has solidified to such an extent that no new material can enter t...

Page 20: ...fting devices Exercise greatest caution when transporting the HPS III hot runner system Handle with care Pendular motion while lifting the hot runner systems with a lifting device e g overhead crane D...

Page 21: ...8 with metal tag acc to DIN 685 The octagonal red metal tags should show information about load capacities for usual modes of assembly see PPicture 7 Webbing slings see PPicture 8 and round slings se...

Page 22: ...must be checked in the following order 1 How heavy is the load The weight of single components systems or hot halves is indicated on the EWIKON note of delivery net weight without packaging If this in...

Page 23: ...least 2 attachment points are necessary to lift manifolds or L2X systems as otherwise it will not be possible to lift the load in a directed way This is often absolutely necessary when carrying out in...

Page 24: ...der reduced load capacity of attachment swivels For the installation work described below the attachment swivels are loaded at changing inclination angles Depending on the manufacturer and design of t...

Page 25: ...o upright vertical position z362 10 100 load capacity 50 load capacity Putting hot runner assemblies hot halves mould plates manifolds or L2X systems from upright vertical into lying horizontal positi...

Page 26: ...ring installation Injuries caused by flying parts or whipping hoses Injuries to eyes caused by escaping pressurised liquids NOTE Pay attention to system characteristics The work steps described just s...

Page 27: ...t conditions during installation Make sure that the hot runner components are protected from direct humidity during assembly Dimensional check for details please also see chapter 5 4 Checks before ins...

Page 28: ...sibly resulting in leakage during operation When screwing in nozzle tips gaps between sealing surfaces may be possible this may also lead to leakage during operation Unless otherwise indicated only us...

Page 29: ...g to DIN 685 Clamping device Maintenance of HPS III MHR nozzles Cordless screwdriver Exchange of valve pin seal of valve gate systems Copper drift Exchange of HPS III MH thermocouples Crimping tool At...

Page 30: ...l changes Preferably side cutter for electronics Snap ring pliers Deinstallation of snap rings of drive units Soft face hammer Maintenance work Spacer bolt for swivel eye bolt Lifting and moving of ho...

Page 31: ...Ciric A Molyduval GmbH Collapsible tube 100g Operation temperature up to 1200 C 17363 Fully synthetic High performance grease Lubrication of components in injection moulds such as ejectors sliders an...

Page 32: ...ing torques compare chapter 9 Tightening torques must be adhered to Standard part Valid standard Invalid old standard Hexagon socket head cap screw DIN EN ISO 4762 ISO 4762 DIN 912 Hexagon socket head...

Page 33: ...Actual value of the gap dimension S Thickness of the clamping plate If pressure pads are installed in the clamping plate they also have to be measured and considered when calculating the gap dimensio...

Page 34: ...imensions to be checked for a HPS III hot runner system with HPS III S nozzles for standard installation and front installa tion z349 01 5 4 3 Dimensions to be checked for a HPS III hot runner system...

Page 35: ...front installation are installed the manifold must not be screw connected Pos 50 Insulating plate Pos 51 Clamping plate e g 1 2312 1000 N mm Pos 53 Nozzle retainer frame plate e g 1 2312 1000 N mm Pos...

Page 36: ...ate system with with individual drive units and synchronous plate systems for HPS III S nozzles for standard and front installation z381 01 5 5 Installation of HPS III valve gate hot runner systems 5...

Page 37: ...ed in the following hazards for the personal health are listed explicitly Furthermore during installation the warning safety and installation notes for installation of EWIKON hot runner systems and co...

Page 38: ...the position of the dowel pin pos 2 1 At the same time carefully bend the connection cables of the nozzle according to the position of the cable channels The minimum bending radius is 15 mm The conne...

Page 39: ...channels and mark them according to their function power thermo couple and position in the mould 3 Carefully slide the contour plate pos 56 over the nozzle The sealing collar of the tip insert must no...

Page 40: ...dowel pins pos 5 2 ISO 8735 through the bores in the sprue bush into the fit bores in the manifold pos 1 3 Screw in the socket head screws with flat head pos 5 3 DIN 6912 10 9 crosswise and tighten wi...

Page 41: ...he nozzle heads surfaces 2A and 3A respectively as well as to the face of the centre support surface 1 1A see adjoining note 5 Check the position of the connection cables of the nozzles pos 2 3 again...

Page 42: ...gate hot runner systems Picture 30 General layout of a valve gate system with individual drive units for HPS III S nozzles for standard and front installation z342 25 5 5 4 Installation of valve gate...

Page 43: ...lation process described in the following hazards for the personal health are listed explicitly Furthermore during installation the warning safety and installation notes for installation of EWIKON hot...

Page 44: ...44 HPS III Nadelverschluss Hei kanalsystem_Montage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems...

Page 45: ...te pos 51 by using the installation wrench pos a and tighten with matching torque See chapter 9 Tightening torques 7 Connect the supply lines for compressed air hydraulic fluid to the corresponding co...

Page 46: ...2 0_EN Installation of HPS III valve gate hot runner systems Picture 33 Check of clearance S and subsequent installation steps z342 08 Drive unit integrated in clamping plate version 1 check of clear...

Page 47: ...clamping plate version 1 check of clearance S installation of clamping plate and locating ring Sharp edges and heavy components Cut injuries to body and extremities mainly to the hands Crushing of fin...

Page 48: ...48 HPS III Nadelverschluss Hei kanalsystem_Montage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems...

Page 49: ...e screw in housing cover pos 8 1 on the piston pos 8 2 from above Insert both components carefully and without tilting so that the piston slides into the alrea dy fitted screw in housing cover pos 8 1...

Page 50: ...2 0_EN Installation of HPS III valve gate hot runner systems Picture 35 Check of clearance S and subsequent installation steps z342 10 Drive unit integrated in clamping plate version 2 check of clear...

Page 51: ...ystem and the mould have to be disconnected from the voltage source during installation HAZARD Sharp edges and heavy components Cut injuries to body and extremities mainly to the hands Crushing of fin...

Page 52: ...52 HPS III Nadelverschluss Hei kanalsystem_Montage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems...

Page 53: ...st rotation which is pre installed in the manifold pos 9 2 ISO 8735 Connected power supply during installation Risk of deadly electric shock or severe injuries due to live compo nents The hot runner s...

Page 54: ...e_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems Picture 37 Check of clearance S and subsequent installation steps z342 12 Drive unit placed on manifold coupled check of clearance S...

Page 55: ...supply during installation Risk of deadly electric shock or severe injuries due to live compo nents The hot runner system and the mould have to be disconnected from the voltage source during installat...

Page 56: ...allation of HPS III valve gate hot runner systems 5 5 8 Drive unit placed on manifold screwed on version 1 Check of clearance S installation on the manifold Picture 38 Drive unit placed on manifold co...

Page 57: ...supply during installation Risk of deadly electric shock or severe injuries due to live compo nents The hot runner system and the mould have to be disconnected from the voltage source during installat...

Page 58: ..._Montage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems Picture 39 Installation of clamping plate and locating ring z342 14 Drive unit placed on manifold screwed on version 1 instal...

Page 59: ...the type plate included in the delivery prominently to the operator side of the mould Drive unit placed on manifold screwed on version 1 installation of clamping plate and locating ring Connected powe...

Page 60: ...allation of HPS III valve gate hot runner systems 5 5 9 Drive unit placed on manifold screwed on version 2 Check of clearance S installation on the manifold Picture 40 Drive unit placed on manifold co...

Page 61: ...ng installation Risk of deadly electric shock or severe injuries due to live compo nents The hot runner system and the mould have to be disconnected from the voltage source during installation HAZARD...

Page 62: ..._Montage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems Picture 41 Installation of clamping plate and locating ring z342 24 Drive unit placed on manifold screwed on version 2 instal...

Page 63: ...the type plate included in the delivery prominently to the operator side of the mould Drive unit placed on manifold screwed on version 2 installation of clamping plate and locating ring Connected powe...

Page 64: ...gon spanner a Tighten with matching torque See chapter 9 4 Tightening torques for screws to fix the valve pin in the valve pin retainer When the hot runner system is not filled the valve pin can be in...

Page 65: ...65 HPS III Nadelverschluss Hei kanalsystem_Montage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems...

Page 66: ...ontage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems 5 5 11 Electric drive unit Check of clearance S installation of clamping plate and locating ring Picture 44 Check of clearance...

Page 67: ...ectric drive unit installation of valve pin All clearances must be checked in cold condition In case of deviatons the clearances must be adjusted in an appro priate way e g by machining the nozzle ret...

Page 68: ...lverschluss Hei kanalsystem_Montage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems Picture 46 Installation of an electric drive unit z342 19 Electric drive unit installation in the...

Page 69: ...ection of hot runner sys tems 5 In order to clearly identify the hot runner system attach the type plate included in the delivery prominently to the operator side of the mould Electric drive unit inst...

Page 70: ...II valve gate hot runner systems Picture 47 General layout of a synchronous plate valve gate system for HPS III S nozzles for standard and front installation z381 02 5 5 12 Installation of synchronous...

Page 71: ...rating manual In the installation process described in the following hazards for the personal health are listed explicitly Furthermore during installation the warning safety and installation notes for...

Page 72: ...en with matching torque See chapter 9 Tightening torques 4 Slide the screw in housing cover pos 8 1 on the piston pos 8 2 from above Insert both components carefully and without tilting so that the pi...

Page 73: ...transported Do not touch lifting devices and lifting accessories while lifting the load Only lift transport and set down loads if you have received ap propriate training Only use suitable and undamage...

Page 74: ...e pos 51 is slipped over the ball cage Disassemble the three parts before installation 3 Drive the guide pillar pos 24 1 into the synchronous plate pos 19 until it sits flush with the bottom edge of t...

Page 75: ...stallation of the guiding system version 1 z381 04 Installation of the guiding system version 1 for synchronous plate systems 1 Screw the guide bushing with flange pos 24 3 with socket head screws pos...

Page 76: ...stem_Montage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems Picture 52 Installation of the synchronous plate and guiding system version 2 z381 09 5 5 16 Installation of the synchron...

Page 77: ...llation After 15 minutes please check if the guide bushing is fixed Attention Since deformation can occur the guide bush ing must not be press fitted 5 Place the synchronous plate pos 19 in the interm...

Page 78: ...smaller than the tapping drill hole of the thread in the valve pin retainer pos 21 Otherwise the thread can be damaged 4 Screw the screw pos 20 respectively the overload safety device pos 22 into the...

Page 79: ...pos 54 6 Insert the socket head screw pos 8 4 into the drive unit push it carefully through the spacer bushing pos 8 3 and screw it into the clamping plate Pos 19 Tighten with matching torque see chap...

Page 80: ...lsystem_Montage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems 5 5 19 Dimensional check for adjusting the valve pin length for version 1 and 2 Picture 55 Specifications for spacer b...

Page 81: ...ss steps 2 7 and check the results until dimension A is reached Dim A Protrusion of the valve pin in cold condition This dimension is contained in the drawing provided by EWIKON Gauge blocks Gauge blo...

Page 82: ...e warning safety and installation notes for installation of EWIKON hot runner systems and compo nents as specified in chapter 5 2 General safety instructions must be followed NOTE Dimensional check Be...

Page 83: ...56 Preliminary measures z351 03 Suspended load Death and severe crushing of body or extremities Keep clear of and do not pass under suspended loads Keep clear of suspended loads while they are being...

Page 84: ...84 HPS III Nadelverschluss Hei kanalsystem_Montage_BA_V 2 0_EN Installation of HPS III valve gate hot runner systems Installation z351 09 Picture 57 Installation...

Page 85: ...connections are allocated correctly Connected power supply during installation Risk of deadly electric shock or severe injuries due to live compo nents The hot half and the mould have to be disconnec...

Page 86: ...ere injuries due to live components The HPS III hot runner system the single tip the hot half and the mould have to be disconnected from the voltage source during installation Insufficient protective...

Page 87: ...e connection cables All connecting cables have to secured in such a way that they do not get pinched when they are installed in the mould use cable binders and or covering plates for the recesses Adhe...

Page 88: ...used Please make sure that the voltage applied corresponds to this specification The heaters are connected to the plug according to the arrangement given in the wiring diagram of the respec tive hot r...

Page 89: ...s respectively A sufficient protective earthing of the hot runner system must be ensured Furthermore thermocouples type J Fe CuNi are used The hot runner controller used must be designed to work with...

Page 90: ...by line from top left to bottom right according to the scheme shown below If the manifold has multiple heaters the same numbering scheme is applied The power and thermo collective plugs are numbered...

Page 91: ...ndard system configurations are shown on the following pages z218 09 Cable colour black white type J Option green white type K Cable colour green yellow Cable colour brown L Cable colour brown L Cable...

Page 92: ...Z Plug 230 V 10 pin No X Contact L N Plug thermo 10 pin No X Contact Z 01 X 1 1 H 01 1 6 X 1 2 T 01 1 6 Z 02 X 1 1 M 01 2 7 X 1 2 T 02 2 7 Z 03 X 1 1 CN 01 3 8 X 1 2 T 03 3 8 X 1 2 5 4 3 2 1 10 9 8 7...

Page 93: ...V Thermo Control zone Z Plug 230 V 10 pin No X Contact L N Plug thermo 10 pin No X Contact Z 01 X 1 1 H 01 1 6 X 1 2 T 01 1 6 Z 02 X 1 1 H 02 2 7 X 1 2 T 02 2 7 Z 03 X 1 1 M 01 3 8 X 1 2 T 03 3 8 Z 0...

Page 94: ...r L Phase conductor N Neutral conductor male female 230 V Thermo Control zone Z Plug 230 V 16 pin No X Contact L N Plug thermo 16 pin No X Contact Z 01 X 1 1 H 01 1 9 X 1 2 T 01 1 9 Z 02 X 1 1 H 02 2...

Page 95: ...4 3 2 1 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 32 31 30 29 28 27 26 25 N 20 19 18 17 16 15 14 13 L 8 7 6 5 4 3 2 1 21 9 22 10 23 11 24 12 X 1 1 230 V Thermo Control zone Z Plug 230 V 24 pin No...

Page 96: ...21 20 19 18 17 32 31 30 29 28 27 26 25 N 20 19 18 17 16 15 14 13 L 8 7 6 5 4 3 2 1 21 9 22 10 23 11 24 12 X 1 1 230 V Thermo Control zone Z Plug 230 V 24 pin No X Contact L N Plug thermo 32 pin No X...

Page 97: ...X 1 1 H 03 3 15 X 1 2 T 03 3 11 Z 04 X 1 1 H 04 4 16 X 1 2 T 04 4 12 Z 05 X 1 1 H 05 5 17 X 1 2 T 05 5 13 Z 06 X 1 1 H 06 6 18 X 1 2 T 06 6 14 Z 07 X 1 1 H 07 7 19 X 1 2 T 07 7 15 Z 08 X 1 1 H 08 8 20...

Page 98: ...re can be automatically carried out by using the diagnosis function To be checked in heated condition operating temperature Leak tightness and function of drive units hydraulic fluid pressurised air b...

Page 99: ...e injuries due to live components The operator must ensure that during startup of hot runner single tips or hot runner systems all electrical system components have been wired to to the protective con...

Page 100: ...der to avoid damage to hot runner components Each hot runner system is individually designed for the material to be processed Therefore the specified operating temperatures must be observed The temper...

Page 101: ...to the mould during cycle Connect power cable thermocouple collective cable and ground cable Check if the thermocouple and power connections are allocated correctly by heating up each zone separately...

Page 102: ...20 C for approx 10 minutes sequential start compound heating mode of the controller Set processing temperature and heat system for 3 5 minutes sequential start compound heating mode so that the preloa...

Page 103: ...a valve gate system is used 6 Remaining material residues at the nozzle tip can be removed by using a wire brush soft wire see chapter 5 3 1 Tools and operating materials 7 Switch off the hot runner L...

Page 104: ...drops 1000 liters of compressed air Hydraulic drive To prevent thermal decomposition of the hydraulic oil the drive unit is equipped with a direct screwed on drive unit or indirect e g cooling channel...

Page 105: ...terial in the system Adhere to the specified heat up times When processing sensitive materials e g POM purge with a neutral material natural material not coloured e g polypropylene before shutting dow...

Page 106: ...couple indicates wrong tempera ture value Wrong type of thermocouple allocated in the controller Thermocouple indicates value zero Thermocouple reverse poled check thermocouple circuit Burns on part i...

Page 107: ...eased wear on single components of the HPS III hot runner system Maintenance work must be carried out according to the maintenance schedule completely and within the indicated time intervals Specific...

Page 108: ...e to sealing surfaces during installation Threads and sealing surfaces must be checked on cleanliness and free movement Clean sealing surfaces and threads by using suitable cleaning tools best directl...

Page 109: ...ber example pos 1 7 pos 1 8 or pos 1 9 Two piece nozzle tips Two piece nozzle tips consist of the nozzle tip pos 1 3 and another component like for example a nosepiece pos 1 4 screw on gate bushes pos...

Page 110: ...e tube with thread G and fits P Pos 1 2 Protective tube Pos 1 3 Nozzle tip Pos 1 4 Mouthpiece Pos 1 5 Screw on gate bush Pos 1 6 Extended screw on gate bush Pos 1 7 Nozzle tip with sealing ring one pi...

Page 111: ...r or the thermocouple may be teared off Attention When HPS III S nozzles with flow channel 3 and 4 5 mm for standard installation are used the installation of a dowel pin is not possible Thus the nozz...

Page 112: ...os 1 9 thoroughly by using a brass wire brush see chapter 5 3 1 Tools and operating materials If necessary use a hot air gun with a maxi mum temperature of 460 C 860 F 5 Check all surfaces for cleanli...

Page 113: ...lve gate nozzle tip the valve pin must be moved to position open 5 Unscrew and deinstall the nozzle tip again and check the transfer of the blue The surface T between nozzle tip pos 1 9 and pressure t...

Page 114: ...4 thoroughly by using a brass wire brush see chapter 5 3 1 Tools and operating materials If necessary use a hot air gun The temperature must not exceed 400 C 752 F 6 Check all surfaces for cleanliness...

Page 115: ...e The surfaces T between nozzle tip pos 1 3 and pressure tube pos 1 1 as well as between nosepiece pos 1 4 and nozzle tip pos 1 3 must show an even ring shaped transfer of the blue 7 Clean all surface...

Page 116: ...116 HPS III Hei kanalsystem_Instandhaltung F hlerwechsel S SXE_BA_V 2 0_EN...

Page 117: ...e of the nozzle should be clean and free of plastic residues Threads and sealing surfaces must be checked on cleanliness and free movement Clean sealing surfaces and threads by using suitable cleaning...

Page 118: ...to the nozzle The nozzle must always be clamped at the pressure tube pos 1 1 A HPS III SXE single tip is clamped at the nozzle body see Picture 85 The thermocouple exchange for HPS III SXE nozzles 6...

Page 119: ...before installation The electrical equipment of the hot runner system should be checked especially those areas which will no longer be accessible after installation Physical injuries such as an elect...

Page 120: ...cture 87 Clamp the nozzle Picture 89 Pull off the nozzle body 4 Pull off the nozzle body Picture 90 Pull off the protective tube and the support ring 5 Pull off the protective tube If necessary apply...

Page 121: ...the cutout and wind it care fully around the nozzle until the cable exit is reached If necessary fix the thermocouple carefully during bending by using a pair of pliers Picture 94 Pre centre before i...

Page 122: ...122 HPS III Hei kanalsystem_Instandhaltung F hlerwechsel S SXE_BA_V 2 0_EN Maintenance...

Page 123: ...ave to be disconnected from the voltage source during installation HAZARD Sharp edges and heavy components Cut injuries to body and extremities mainly to the hands Crushing of fingers or hand Control...

Page 124: ...protective tube 2 Pull off the clamping sleeves carefully Attention Nozzles for front installation have a clamping sleeve positioned under the nozzle body Push it out carefully by using a metal pin an...

Page 125: ...lamping sleeves Front installation Push the clamping sleeve carefully under the noozle body by using a metal pin 9 Check functioning of the new thermocouple by heating up the nozzle with a controller...

Page 126: ...126 HPS III Hei kanalsystem_Instandhaltung F hlerwechsel S SXE_BA_V 2 0_EN Maintenance...

Page 127: ...to be disconnected from the voltage source during installation HAZARD Sharp edges and heavy components Cut injuries to body and extremities mainly to the hands Crushing of fingers or hand Control of...

Page 128: ...nozzle body 2 Unscrew and remove the flat head screws ISO 10642 of the nozzle body Release the pressure tube carefully from the nozzle body and pull it out Attention Check flat head screws for damage...

Page 129: ...the pressure tube into the nozzle body Screw in the flat head screws and tighten with matching torque see chapter 9 1 Tightening torques for socket head screws 9 Check functioning of the new thermoco...

Page 130: ...ents The hot runner system and the mould have to be disconnected from the voltage source during installation HAZARD Pressurised systems During installation all hydraulic or pneumatic supply lines must...

Page 131: ...l load only Tilting or bending caused by lateral load must be avoided Slowly push the valve pin through the manifold and the valve pin guide in the tip insert of the nozzle until the valve pin retaine...

Page 132: ...pos 17 carefully out the valve pin retainer 6 For installation of the new valve pin and the drive unit please see chapter 5 5 11 Electric drive unit 7 6 2 Electric drive unit deinstallation and excha...

Page 133: ...spare parts please use the specifications given in the spare parts lists In case of service requests please always have the serial number order number and type of the used hot runner system ready Serv...

Page 134: ...nner components and the mould have to be disconnected from the voltage source during deins tallation WARNING PPE Hot surfaces hot material plastic melt Body burns by hot surfaces Let the HPS III hot r...

Page 135: ...osal were agreed with EWIKON the disassembled components have to be recycled after deinstallation Scrap metallic materials Recycle plastic components and plastic waste from the production Dispose the...

Page 136: ...isation of the minimum yield strength Rp0 2 The values given are valid for socket head screws with property class 8 8 10 9 and 12 9 with internal hexagon and standard metric thread complying with DIN...

Page 137: ...2 12 9 15 4 11 4 19 3 14 2 M7 1 0 6 8 8 14 8 10 9 18 7 13 8 10 9 21 7 16 0 27 5 20 3 12 9 25 4 18 7 32 2 23 7 M8 1 3 6 8 8 21 6 15 9 27 3 20 1 10 9 31 8 23 5 40 1 29 6 12 9 37 2 27 4 46 9 34 6 M10 1 5...

Page 138: ...ng torques for manifold screw connections and retaining screws Thread Tightening torque Lubricated high temperature installation paste see chapter 5 3 1 Tools and operating materials MA Nm MA ft lb M4...

Page 139: ...063 95093 95123 95182 HPSIII L2X NV NV95063 NV95093 NV95123 NV95182 HPSIII MV 95 3 95 4 93 3 Tightening torque Nm 3 5 3 5 13 30 50 100 Tightening torque ft lb 2 6 2 6 9 6 22 1 36 9 73 8 Chart 15 Tight...

Page 140: ...g torques for drive units For drive unit Item number see drawing provided by EWIKON For item number screw in housing cover Thread Tightening torque Lubricated high temperature installation paste see c...

Page 141: ...9 7 Tightening torques for valve pin seals 9 7 1 Tightening torques for one piece valve pin seals Valve pin mm Item number Thread valve pin retainer Tightening torque Thread lubricated high temperatur...

Page 142: ...llation paste see chapter 5 3 1 Tools and operating materials Item number Thread MA Nm MA ft lb 1 7 22550 SV01 22570 22571 M9x0 75 7 5 2 22550 SV02 2 2 22552 SV01 22570 22571 M9x0 75 7 5 2 22552 SV02...

Page 143: ...5 3 1 Tools and operating materials MA Nm MA ft lb EN306 0 02 bis 0 05 mm 45 33 2 EN309 0 02 bis 0 06 mm 73 54 EN312 0 06 bis 0 11 mm 110 81 1 EN218 0 06 bis 0 11 mm 110 81 1 Chart 21 Tightening torq...

Page 144: ...EWIKON Hei kanalsysteme GmbH Siegener Stra e 35 35066 Frankenberg Tel 49 6451 501 0 Fax 49 6451 501 202 E Mail info ewikon com www ewikon com Technical information subject to alteration...

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EWIKON HPS III, Operating Manual

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