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Eurotherm 590+ Series Product Manual Download Page 54

3-28

Installing the Converter

590+ Series DC Digital Converter

Speed Feedback and Technology Options

The Options are:

1.

Speed Feedback (Analog Tacho Calibration Option Board or Microtach/Encoder Feedback
Option Card)

2.

Communications Technology Box (6055 - LINK II, Profibus, DeviceNet, Serial RS485)

They are plugged into the two positions, as illustrated.

Comms

Option

Feedback

Option

Speed

Earthing

Screw

You can operate the Inverter with the Speed Feedback and/or Communications Technology
Options.

Refer to the appropriate Technology Option Technical Manual for further information.

Removal

After removing the earthing screw,
remove the COMMS option by carefully
pushing a long screwdriver (for instance)
under the option and gently levering it
out. The pins are protected by the option
moulding.

WARNING!

Isolate the drive before fitting or removing the options.

×

Ø

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Summary of Contents for 590+ Series

Page 1: ...mitted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Eurotherm Drives cannot accept responsibility for damage injury or expenses resulting therefrom Compatible ...

Page 2: ... in design materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C Eurotherm Drives reserves the right to change the content and product specification without notice ...

Page 3: ...ATION DETAILS Serial Number see product label Where installed for your own information Unit used as a refer to Certification for the Converter Component Relevant Apparatus Unit fitted Wall mounted Enclosure Application Area The equipment described is intended for industrial non consumer motor speed control utilising dc shunt machines Personnel Installation operation and maintenance of the equipmen...

Page 4: ... discharge ESD sensitive parts Observe static control precautions when handling installing and servicing this product IMPORTANT Metal parts may reach a temperature of 90 degrees centigrade in operation Application Risk The specifications processes and circuitry described herein are for guidance only and may need to be adapted to the user s specific application Eurotherm Drives does not guarantee t...

Page 5: ...3 INSTALLING THE CONVERTER Mechanical Installation 3 1 Unpacking the Converter 3 1 Lifting the Converter 3 1 Changing DC Output Terminals Frame H 3 2 Removing the Cover Frame H 3 2 Product Dimensions 3 3 Mounting the Converter 3 4 Recommended Tools 3 4 Ventilation and Cooling Requirements 3 4 AC Line Choke 3 4 Installing the Fan Frame H 3 5 Installing the External Vent Kit Frames 4 5 3 5 Electrica...

Page 6: ...nstallation Drawings 3 48 Chapter 4 OPERATING THE CONVERTER Pre Operation Checks 4 1 Control Philosophy 4 2 Start Stop and Speed Control 4 2 Selecting Local or Remote Control 4 3 Reading the Status LEDs 4 3 Setting up the Converter 4 4 Preliminaries 4 4 Analog Tacho Calibration Option Board 4 4 Microtach Encoder Feedback Option Board 4 5 Calibration 4 5 Selecting Speed Feedback 4 7 Initial Start u...

Page 7: ...ing to Factory Defaults 2 button reset 5 9 Special Menu Features 5 10 Selecting a Menu Viewing Level 5 10 Selecting the Display Language 5 10 Password Protection 5 11 To Activate Password Protection 5 11 To Deactivate Password Protection 5 12 How to Save Restore and Copy your Settings 5 13 Saving Your Application 5 13 Restoring Saved Settings 5 13 Copying an Application 5 13 Chapter 6 PROGRAMMING ...

Page 8: ... 46 PID 6 47 RAISE LOWER 6 50 RAMPS 6 52 SETPOINT SUM 1 6 56 SETPOINT SUM 2 6 57 SPEED LOOP 6 59 ADVANCED 6 63 STANDSTILL 6 64 STOP RATES 6 65 SYSTEM PORT P3 6 67 5703 SUPPORT 6 68 TAPER CALC 6 69 TEC OPTION 6 70 TENS COMP CALC 6 71 TORQUE CALC 6 73 USER FILTER 6 74 Chapter 7 TRIPS AND FAULT FINDING Trips 7 1 What Happens when a Trip Occurs 7 1 Converter Indications 7 1 Operator Station Indication...

Page 9: ...ir 8 1 Saving Your Application Data 8 1 Returning the Unit to Eurotherm Drives 8 2 Disposal 8 2 Technical Support Checks 8 3 Fuse Replacement Frame H 8 4 590 4Q Product Regenerative 8 4 591 2Q Product Non Regenerative 8 5 Phase Assembly Replacement Frame H 8 6 Replacing the Fan Frames 4 5 8 8 Chapter 9 CONTROL LOOPS Principle of Operation 9 1 Current Loop 9 1 Manual Tuning 9 2 Speed Loop 9 4 Field...

Page 10: ...n Boards 11 17 Wiring Requirements for EMC Compliance 11 17 Wire Sizes and Termination Tightening Torques Frames 1 2 3 4 5 11 18 Termination Tightening Torque Frame H 11 19 Cooling Fans 11 19 Spares List 11 20 Chapter 12 CERTIFICATION FOR THE CONVERTER Requirements for EMC Compliance 12 1 Minimising Radiated Emissions 12 1 Earthing Requirements 12 1 Protective Earth PE Connections 12 1 Control Sig...

Page 11: ...uipment 13 1 Power Board Circuit Descriptions 13 1 AH470280U001 U002 U003 U004 Frame 1 13 1 AH470330 Frame 2 13 3 AH385851U002 U003 U004 U005 Frame 3 13 5 AH466701U001 U002 U003 Frames 4 5 13 10 AH466001U001 U101 Frame H 13 13 Optional Equipment 13 16 Speed Feedback Option Boards 13 16 Microtach Option Board 13 17 Wire Ended Encoder Option Board 13 17 Tacho Calibration Option Board 13 17 Combined ...

Page 12: ...E DEFAULT APPLICATION Block Diagrams 15 1 Programming Block Diagram Sheet 1 15 3 Programming Block Diagram Sheet 2 15 4 Main Block Diagram 15 5 Field Control Block Diagram 15 6 Start Healthy Logic Block Diagram 15 7 Functional Block Diagram 15 8 ...

Page 13: ...ing advanced features such as Complex control algorithms which are not achievable by simple analog techniques Software configurable control circuitry built around standard software blocks Serial link communications with other drives or a PC for advanced process systems The Operator Station gives access to parameters diagnostic messages trip settings and full application programming Regenerative an...

Page 14: ...rface to receive the drive before attempting to move it Do not damage any terminal connections when putting the drive down Refer to Chapter 11 Technical Specifications Mechanical Details for unit weights About this Manual This manual is intended for use by the installer user and programmer of the 590 Series Converter It assumes a reasonable level of understanding in these three disciplines Note Pl...

Page 15: ...ur block diagram programming enter a password to guard against illicit or accidental changes learn how to back up your application data customise the Operator Station to the application How the Manual is Organised The manual is divided into chapters and paragraphs Page numbering restarts with every chapter i e 5 3 is Chapter 5 page 3 Application Block Diagram You will find this at the rear of the ...

Page 16: ...1 4 Getting Started 590 Series DC Digital Converter ...

Page 17: ...provided directly from the armature sensing circuit default or by tachogenerator encoder or Microtach connection to the relevant option board When in Speed Control you can modify the performance of the Converter further by controlling the motor field i e Field Control By weakening the field current you can obtain an increase in motor speed beyond that normally achievable for the rated Armature Vol...

Page 18: ...oder Feedback with Digital setpoint serial link or P3 0 1 Analog Tach Feedback 2 Voltage Feedback Absolute 0 0 error using QUADRALOC Mk II 5720 Digital Controller Note Long term analog accuracy is subject to tachogenerator temperature stability Adjustments All adjustments in software can be altered by the Operator Station or via serial communications The Operator Station provides monitoring and ad...

Page 19: ...65 165A Frame 2 0180 180A Frame 3 0270 270A Frame 3 0380 380A Frame 4 0500 500A Frame 4 0725 725A Frame 4 0830 830A Frame 4 1580 1580A Frame 5 1200 1200A Frame H 1700 1700A Frame H 2200 2200A Frame H 2700 2700A Frame H 3 XXX 3 digits identifying the nominal 3 phase ac power supply voltage 220 110 to 220V 10 50 60Hz 500 220 to 500V 10 50 60Hz 600 500 to 600V 10 50 60Hz Frame 4 5 only 690 500 to 690...

Page 20: ...s 000 No special option Catalog Number North America The unit is fully identified using an alphanumeric code which records how the Converter was calibrated and its various settings when despatched from the factory The Product Code appears as the Cat No Each block of the Product Code is identified as below Catalog Number North America Catalog Number North America Catalog Number North America Catalo...

Page 21: ...4 and 06 99 Defined customer liveries TBA Third digit Mechanical Package Style 1 Standard Fourth digit Operator Station 0 No operator station 1 Built in operator station 3 XX Two characters specifying the user interface language UK English FR French GR German refer to Customer Services SP Spanish refer to Customer Services IT Italian refer to Customer Services 4 XXX Up to three characters specifyi...

Page 22: ...Main converter assembly 9 Power terminal shield 2 Terminal cover 10 Power terminals 3 Terminal cover retaining screw 11 Control terminals 4 Blank cover 12 Earthing points 5 6901 operator station optional 13 Operator station port 6 COMMS technology box optional 14 RS232 programming port 7 Speed feedback technology card optional 15 Auxiliary power external contactor and 8 Gland plate isolated thermi...

Page 23: ...uct Code 590PD illustrated Frames 3 H Product Code 590PXD with additional motor thermistor terminals 1 Main door assembly 7 Speed feedback technology card optional 2 Terminal cover 8 Control terminals 3 Terminal cover retaining screw 9 Operator station port 4 Blank cover 10 RS232 programming port P3 5 6901 operator station optional 6 COMMS technology box optional ...

Page 24: ...ontroller Frame 3 L1 4 L2 L3 1 2 7 6 3 A A 5 270A unit illustrated Door Assembly Product Code 590PXD 1 Main converter assembly 5 Busbars main power output 2 Door assembly 6 IP20 Top Cover 3 Field wiring terminals 7 IP20 Fan Housing where fitted 4 Busbars main power input ...

Page 25: ...1 L2 L3 A A When Frame 5 both terminals are for A connections 10 Frame 4 Frame 5 1 Main converter assembly 6 Auxiliary supply contactor and motor thermistor terminals 2 Standard door assembly 7 Frame 4 External vent where fitted 3 Motor field terminals 8 Contactor Control Select 4 Busbars main power input 9 Frame 5 External vent where fitted 5 Busbars main power output 10 Terminal Cover Frame 5 ...

Page 26: ...an be moved to the left hand side if necessary L1 L2 L3 Mains Supply Terminals A A Power Control Terminals supply and and output terminals plus external armature voltage sense Keyhole Mounting Slots 8 off for 4Q Regenerative Earth PE On the Back of the Converter EUROTHERM DRIVES 590 SERIES Removable Lifting Brackets 4 off 6 off for 2Q Non Regenerative Main Coil Motor field Door Assembly Product Co...

Page 27: ...t Remove all fixings from the drive see Figure 3 1 The packaging is designed so that the sides can be removed to reveal the drive 591 2Q Non Regenerative Mounting Positions 590 4Q Regenerative Mounting Positions Base Plate Fixings to be removed Fixings to be removed Fixings to be removed Lifting 4 off brackets Fixings to be removed Fixings to be removed Fixings to be removed Fixings to be removed ...

Page 28: ...blies Remove the assembly assemblies Carefully remove the gasket s for use on the left hand side Refit the cover to the right hand side of the drive Refit the gasket to the left hand side of the drive Refit the terminal assemblies Note The 2Q terminal assembly is not polarised and may be fitted in any orientation The 4Q terminal assemblies are handed and must be reversed to fit on the left hand si...

Page 29: ...C A 1580A vent kit assemblies not shown Frame 5 Current Rating Current Rating Current Rating Current Rating Weight Weight Weight Weight Overall Dimensions Overall Dimensions Overall Dimensions Overall Dimensions Fixing Centres Fixing Centres Fixing Centres Fixing Centres A A A A Kg lbs Kg lbs Kg lbs Kg lbs A A A A B B B B C C C C D D D D E1 E1 E1 E1 E2 E2 E2 E2 380 380 380 380 32 71 253 10 0 700 2...

Page 30: ...he remaining mounting studs and finger tighten the drive to the panel with lock washers and nuts Finally use the socket wrench to tighten all nuts securely Check the drive and its housing for packing material mounting debris or any other material that could damage and or restrict the operation of the equipment Recommended Tools Socket wrench With a 6 Inch extension Deep sockets M10 M13 M17 7 16 1 ...

Page 31: ...east 150mm 6 inches of clear space above and below the drive for free air flow We suggest the cubicle has an air inlet at the base of the cubicle equivalent to 4ft variable depending upon the filter type used to allow the maximum throughput of air The fan assembly provided is permanently wired as shown below Figure 3 2 Fan Wiring Diagram Installing the External Vent Kit Frames 4 5 Refer also to Fi...

Page 32: ...ature circuit A dc fuse or high speed circuit breaker will provide this protection If in doubt contact Eurotherm Drives Cable Gland Requirements Use a metal gland to connect to the cubicle backplate near the VSD variable speed drive It must be capable of securing a 360 degree screened connection to give EMC compliance A 360 degree screened connection can be achieved as shown We suggest a rubber gr...

Page 33: ...Installing the Converter 3 7 590 Series DC Digital Converter Figure 3 6 Minimum Connection Requirements general purpose configuration ...

Page 34: ...trical Codes Be sure to fit branch circuit and motor overload protection IMPORTANT Indicator lamps annunciators etc for Drive On condition should be switched by an auxiliary contactor of the main contactor not by the controller auxiliary relay To avoid damaging the drive NEVER carry out high voltage resistance or dielectric strength tests without first completely disconnecting the drive from the c...

Page 35: ...0204 in Europe For permanent earthing the converter requires either two individual incoming protective earth conductors 10mm cross section or one conductor 10mm cross section connected to an independent protective earth ground point near the drive Run the motor protective earth ground connection in parallel with the motor supply conductors ideally in the same conduit screen armour and connect to a...

Page 36: ...uired must have coil voltages compatible with the controller auxiliary supply voltage 3 Phase Supply AC Line Choke L1 L2 L3 The main ac power is connected to busbar terminals L1 L2 and L3 there is no specific phase connection to these three terminals as the controller is phase rotation independent The connections must be made via the circuit breaker and the ac line choke IMPORTANT If a motor becom...

Page 37: ...r holding VA and the controller cooling fans Refer to Chapter 11 Technical Specifications Cooling Fans Field F F Connect the motor field to terminal F and field to terminal F Note If the motor has no field connections is a permanent magnet motor or if the field is derived externally you must inhibit the FIELD ENABLE parameter Motor Armature A A The motor armature is connected to terminals A and A ...

Page 38: ...ransformer L1 must be connected to FL1 and L2 connected to FL2 To change the controller from an internal to an external field type refer to Motor Field Connections Thermistor TH1 TH2 Terminals TH1 and TH2 must be linked if sensors are not fitted The motor temperature alarm THERMOSTAT cannot be inhibited in software We recommend that you protect the dc motor against overtemperature by the use of te...

Page 39: ...rmal operation of the main current limit Terminal A6 should be connected to the 10V reference Terminal B3 The CURR LIMIT SCALER parameter should be set to 200 This allows the MAIN CURR LIMIT parameter to adjust the current limit between 0 and 200 full load current If external control of the main current limit is required a 10K potentiometer connected between Terminal B3 10V Ref and Terminal B1 0V ...

Page 40: ...Program Stop or an Emergency Stop as described below However a non regenerative drive can only be made to stop faster than friction and loading will allow by Dynamic Braking Normal Stop If the 24V is removed from Terminal C3 whilst the drive is controlling the motor under Run conditions the controller will cause the motor to decelerate rapidly to rest at a rate determined by STOP LIMIT STOP TIME a...

Page 41: ...eter is connected to the Converter using a screened twisted pair cable throughout its entire length to provide speed feedback via the Tacho Calibration Option Board This provides facility for an AC or DC tachometer The screen is grounded or earthed only at the drive end any other grounding arrangement may cause problems Terminals G1 G2 are for AC tacho connections Terminals G3 G4 are for DC tacho ...

Page 42: ...d connection information refer to Eurotherm Drives or the appropriate Technical Manual Wire Ended Encoder E1 E2 E3 E4 E5 E6 Refer to Chapter 13 Standard and Optional Equipment Optional Equipment for further information The wire ended encoder is connected to the Converter using a screened cable throughout its entire length to provide speed feedback Terminals E1 0V and E2 24V dc are the return and s...

Page 43: ...n fuses or circuit breaker To contactor control Contactor Coil Standard Door Assembly AC Line Choke PROTECTIVE EARTH Figure 3 7 Minimum Connection Requirements general purpose configuration IMPORTANT Indicator lamps annunciators etc for Drive On condition should be switched by an auxiliary contactor of the main contactor not by the controller auxiliary relay To avoid damaging the drive NEVER carry...

Page 44: ...earth ground point near the drive Run the motor protective earth ground connection in parallel with the motor supply conductors ideally in the same conduit screen armour and connect to an independent protective earth ground point near the drive Connect the drive to the independent earth ground point Refer to Chapter 12 Certification for the Converter Screening Earthing cubicle mounted Class B Refe...

Page 45: ...ts use an auxiliary normally open volt free contact of the contactor must be connected in series with the enable input C5 to disable the drive until after the contactor is closed 3 Phase Supply AC Line Choke L1 L2 L3 Refer to Figure 3 7 Minimum Connection Requirements general purpose configuration The main ac power is connected to busbar terminals L1 L2 and L3 there is no specific phase connection...

Page 46: ... ENABLE parameter Refer also to Fuse Rating and Recommended Wire Sizes page 11 2 Motor Armature A A The motor armature is connected to busbar terminals A and A If a DC contactor is used the poles should be interposed between the controller terminals and the motor terminals For EMC purposes we recommend that the maximum cable length does not exceed 1km When the controller is operating in a regenera...

Page 47: ...regulator The supply must be derived from L1 Red and L2 Yellow phases directly or indirectly through a single phase transformer L1 must be connected to FL1 and L2 connected to FL2 External Armature Volts MA MA External Armature Volts can be used where a more sensitive reading of terminal volts is required When required the terminal MVA should be wired to the Motor A terminal and MVA should be wire...

Page 48: ...ications Power Board Types and Terminal Information Power Board The internal motor field is more widely used however there is provision on the unit for an external motor field supply to be connected perhaps for where the field voltage is greater than the input voltage and therefore not attainable or where the motor field is switched separately for convenience CON field external supply derived from...

Page 49: ... motor field supply Internal Motor Field default for this board Terminals D3 and D4 the motor field outputs are energised when the 3 phase supply to L1 L2 L3 is energised and the internal motor field is used Terminals D1 and D2 are not energised The internal motor field supply is fused by the 10A fuses FS2 FS3 External Motor Field Connections Terminals D1 and D2 on the Power Board can be used for ...

Page 50: ...Power Board can be used for an external ac supply connection for the Motor Field Supply A simple re wiring procedure disconnects the internal field supply and prepares terminals FL1 and FL2 for the external ac supply connection You should provide suitably rated external fast acting semi conductor fusing to a maximum of 30A Re Wiring Procedure WARNING Isolate all power to the drive 1 Loosen the con...

Page 51: ...rd PCB Reference 385851 Frame 3 EXA EXA A A A A L1 FS2 FL1 F15 M contactor to terminals D5 D6 fuses Fuses only necessary for local leads longer than 3 metre Locate fuses close to signal source when fitted Power Board PCB Reference 466701 Frames 4 5 F13 F14 FL1 FL2 F F Fuses only necessary for local leads longer than 3 metres contactor to terminals 3 4 TB2 M A A to busbar to busbar Locate fuses clo...

Page 52: ... Frame H Fuses only necessary for local leads longer than 3 metres contactor to terminals N MC M A to busbar A to busbar Locate fuses close to signal source when fitted FL1 FL2 F F MVA MVA supply and and output terminals plus external armature voltage sense Motor field power control ...

Page 53: ...nfigEd Lite or other suitable PC programming tool in all of the options above Refer to the Software Product Manual Serial Communications 6052 Mounting Kit Parts for the Remote Operator Station Tools Required No 2 Posidrive screwdriver Assembly Procedure Cutout Dimensions An actual size template is provided with Operator Station 6052 Mounting Kit Figure 3 9 Mounting Dimensions for the Remote Mounte...

Page 54: ...itions as illustrated Comms Option Feedback Option Speed Earthing Screw You can operate the Inverter with the Speed Feedback and or Communications Technology Options Refer to the appropriate Technology Option Technical Manual for further information Removal After removing the earthing screw remove the COMMS option by carefully pushing a long screwdriver for instance under the option and gently lev...

Page 55: ...er choke and filter must always be as short as possible and must be segregated from all other cables Ideally mount the filter and choke onto the same metallic panel as the Converter Take care not to obstruct any ventilation spacing If this cable busbar exceeds 0 6m 2 feet in length it must be replaced with a screened armoured cable The screen armour must be earthed at both the filter choke and Con...

Page 56: ... of ac supply filters on non earth referenced supplies IT The supplies cause earth leakage currents to increase and interfere with the operation of earth fault monitoring equipment In addition EMC performance of the filter is degraded As with all power electronic drives conducted emissions increase with motor cable length EMC conformance is only guaranteed up to a cable length of 50m The cable len...

Page 57: ...Installing the Converter 3 31 590 Series DC Digital Converter Installation Drawings Converter Installation Drawings Figure 3 10 Frame 1 15A 35A Stack Assembly Drg No HG466465 ...

Page 58: ...3 32 Installing the Converter 590 Series DC Digital Converter Figure 3 11 Frame 2 40A 165A Stack Assembly ...

Page 59: ...Installing the Converter 3 33 590 Series DC Digital Converter Figure 3 12 Frame 3 270A Stack Assembly Drg No HG466428 ...

Page 60: ...3 34 Installing the Converter 590 Series DC Digital Converter Figure 3 13 Frame 4 380 830A Stack Assembly Drg No HG466700U001 ...

Page 61: ...Installing the Converter 3 35 590 Series DC Digital Converter Figure 3 14 Frame 4 380 830A External Vent Kit Installation Drg No HG466700U002 ...

Page 62: ...3 36 Installing the Converter 590 Series DC Digital Converter Figure 3 15 Frame 5 1580A Stack Assembly Drg No HG466700U110 ...

Page 63: ...Installing the Converter 3 37 590 Series DC Digital Converter Figure 3 16 Frame 5 1580A External Vent Kit Installation Drg No HG466700U111 ...

Page 64: ...3 38 Installing the Converter 590 Series DC Digital Converter Figure 3 17 Frame H 1200A 2700A Stack Assembly Regenerative Drg No HG466432U000 1 ...

Page 65: ...Installing the Converter 3 39 590 Series DC Digital Converter Figure 3 18 Frame H 1200A 2700A Stack Assembly Regenerative Drg No HG466432U000 2 ...

Page 66: ...3 40 Installing the Converter 590 Series DC Digital Converter Figure 3 19 Frame H 1200A 2700A Stack Assembly Non regenerative Drg No HG466433U000 1 ...

Page 67: ...Installing the Converter 3 41 590 Series DC Digital Converter Figure 3 20 Frame H 1200A 2700A Stack Assembly Non regenerative Drg No HG466433U000 2 ...

Page 68: ...3 42 Installing the Converter 590 Series DC Digital Converter Filter Installation Drawings Figure 3 21 Filter Mounting Details Part No CO466516U015 for Frame 1 15 Amp ...

Page 69: ...Installing the Converter 3 43 590 Series DC Digital Converter Figure 3 22 Filter Mounting Details Part No CO466516U040 for Frame 1 35 Frame 2 40 Amp ...

Page 70: ...3 44 Installing the Converter 590 Series DC Digital Converter Figure 3 23 Filter Mounting Details Part No CO466534U070 for Frame 2 70 Amp ...

Page 71: ...Installing the Converter 3 45 590 Series DC Digital Converter Figure 3 24 Filter Mounting Details Part No CO466534U110 for 590 Frame 2 110 Amp ...

Page 72: ...3 46 Installing the Converter 590 Series DC Digital Converter Figure 3 25 Filter Mounting Details Part No CO466534U165 for Frame 2 165 Amp ...

Page 73: ... M8 fixings the wall using as shown Figure 3 26 Filter Mounting Details Part No CO389456 for Frame 3 270 Amp 590 DRIVE UNITS FILTER DRIVE LINE CHOKE FITTED BETWEEN Filters mounted flat against the wall using 4 x M8 fixings as shown 380 mm 445 mm 680 mm 785 mm 380 830A Figure 3 27 Filter Mounting Details using Part No CO389456 for Frame 4 380 830 Amp refer to Chapter 11 Technical Specifications Ext...

Page 74: ...use without EMC Filters For use without EMC Filters Frame 1 Frame 1 Frame 1 Frame 1 CO466448U015 15A 1 67 60 80 40 64 8 7 M8 CO466448U040 35A 2 5 127 70 155 48 140 7 5 7 M8 Frame 2 Frame 2 Frame 2 Frame 2 CO466448U040 40A 2 5 127 70 155 48 140 7 5 7 M8 CO466448U070 70A 4 5 127 85 155 63 140 7 5 7 M8 CO466448U110 110A 7 5 160 100 190 75 170 10 9 M8 CO466448U165 165A 7 5 160 102 190 76 170 10 9 M8 F...

Page 75: ...le Hole Hole Hole Terminal Terminal Terminal Terminal A A A A B B B B C C C C C1 C1 C1 C1 D D D D E E E E F F F F G G G G H H H H L L L L W W W W For use without EMC Filters For use without EMC Filters For use without EMC Filters For use without EMC Filters Frame 3 Frame 3 Frame 3 Frame 3 CO057960 270A 110 110 80 60 255 200 40 170 200 280 380 13 M8 Line Choke Frames 4 5 H Contact Eurotherm Drives ...

Page 76: ...3 50 Installing the Converter 590 Series DC Digital Converter ...

Page 77: ...ete system before the Converter is energised Ensure that rotation of the motor in either direction will not cause damage Ensure that nobody else is working on another part of the system which will be affected by powering up Ensure that other equipment will not be adversely affected by powering up Prepare to energise the Converter and system as follows Remove the main external HRC fuses to prevent ...

Page 78: ...em Port P3 or the Technology Option Thus the Converter can operate in two modes Note Start Stop is also known as Sequencing Speed Control is also known as Reference Generation analog and digital inputs and outputs PC running ConfigEd Lite or other suitable software Technology REMOTE CONTROL REMOTE CONTROL REMOTE CONTROL REMOTE CONTROL 590 converter using 590 converter using 590 converter using LOC...

Page 79: ...des at the same time LED Indications The mode of control is indicated by the LOCAL LEDs on the Operator Station SEQ Start Stop REF Speed Control If the LED is illuminated then LOCAL mode is in force Reading the Status LEDs These LEDs are used when the blanking cover is fitted to the drive instead of the Operator Station HEALTH HEALTH HEALTH HEALTH RUN RUN RUN RUN Converter State Converter State Co...

Page 80: ...acho voltage by multiplying the required maximum speed by the tacho calibration factor e g motor speed 1500 rpm and tacho calibration factor 60V per 1000 rpm is 90V The tacho calibration volts are set using the 2 in line switches 10 way The switches set Volts in units and tens The hundreds are set by the 1 way switch The illustration above shows a setting of 90V When setting switches for AC tachos...

Page 81: ...the motor rating plate Set the following parameters but first select CONFIGURE ENABLE to be ENABLED FLD CTRL MODE Set the field control mode to Field Voltage or Field Current control Refer to Chapter 6 Programming Your Application Field Control for further information By default the drive is operating in Voltage Control mode FLD VOLTS RATIO Enter the calculated ratio into the parameter given by th...

Page 82: ...he FIELD CURRENT parameter Verifying the Power Board Calibration Frame H IMPORTANT 590H units require the Calibration Switches on the Power Board to be set to specific positions before use AUXILIARY POWER ONLY IS CONNECTED AT THIS STAGE To access the power board remove the terminal cover unscrew the two fixings on the right hand side of the control door Open the door to reveal the power board Powe...

Page 83: ...FF position Setting is for 2000A 2 Note the maximum armature current from the motor rating plate and set this value in the ARMATURE CURRENT parameter Armature Voltage If the required Armature Voltage is 525V or less set SW10 to OFF Set the Nominal Motor Voltage value in the Configure Drive menu OR If the required Armature Voltage is greater than 525V set SW10 to ON Set HALF the Nominal Motor Volta...

Page 84: ... is at 10V or is adjustable up to 10V and that ANIN 4 A5 is at 10V or is adjustable up to 10V 3 If possible check the speed feedback by rotating the shaft manually in the forward direction Analog Tachogenerator The voltage at G3 DC Tach Input should go positive MICROTACH Encoder The ENCODER parameter should give a positive reading Also check the SPEED FEEDBACK parameter is reading a positive value...

Page 85: ...ircuits and contactor operate correctly 6 Switch off all power supplies to the equipment and when the whole system is totally isolated and safe re connect the main 3 phase power supply Switch on the auxiliary supply Switch on the main 3 phase supply MAIN AUXILIARY POWER ARE CONNECTED AT THIS STAGE 7 Set the Speed Setpoints to zero so that the value of the SPEED SETPOINT parameter is zero this is a...

Page 86: ...ing of voltage applied to FL1 and FL2 FL1 must be connected directly or indirectly to the Red phase on main power terminal L1 FL2 must be connected directly or indirectly to the Yellow phase on main power terminal L2 The FIELD ENABLE should be set to ENABLE With the FIELD ENABLE parameter in view press the DOWN key The display changes to FLD CTRL MODE Press the M key Is this set to VOLTAGE CONTROL...

Page 87: ...e field connections only 12 2 Reversed Connections MICROTACH Encoder Open the main contactor If the motor is turning in the right direction change over the ENCODER SIGN parameter If the motor is turning in the wrong direction switch off all supplies then reverse the field connections only Re connect the supplies if disconnected and repeat the test from the beginning If the motor still runs out of ...

Page 88: ... and adjust the ZERO SPEED OFFSET parameter for minimum shaft rotation 2 Quadrant non reversing drives Set the Speed Setpoint potentiometer to zero and adjust the ZERO SPEED OFFSET parameter until the shaft is just rotating then reduce level until the shaft stops 4 Quadrant reversing drives Set the ZERO SPEED OFFSET parameter to balance maximum speed in forward and reverse directions You can also ...

Page 89: ... zero speed and cause it to pass 100 current Monitor the BACK EMF diagnostic and note the value typically anything up to 17 is normal Stop the drive and enter this value into IR COMPENSATION and repeat the test to ensure that BACK EMF then reads zero 17 Adjustment for reversing drives For reversing drives check the maximum reverse speed Imbalance in reversing drives can only be corrected by adjust...

Page 90: ...ator Station Saving Your Application If necessary restore field connections and remove the mechanical clamp Autotune Failed The Operator Station displays the message AUTOTUNE ABORTED If any one of the Initial Conditions above are removed or the Autotune sequence times out after 2 minutes then the Autotune sequence is aborted causing the main contactor to drop out The Operator Station displays the ...

Page 91: ...ciated parameters can be found in the STOP RATES menu Terminal Terminal Terminal Terminal Description Description Description Description Function Function Function Function Parameter Parameter Parameter Parameter Priority Priority Priority Priority B9 Coast Stop Motor coasts to rest Overrides Program Stop and Normal Stop B8 Program Stop Motor decelerates at Program Stop rate PROG STOP TIME Overri...

Page 92: ...EED FEEDBACK SPEED SETPOINT STOP ZERO SPEED DEFAULT 2 0 ACTUAL STOPPING RATE DEPENDS ON LOAD INTERTIA MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR DRIVE DRIVE IS DISABLED BELOW STOP ZERO SPEED IF SET 0 25 t DRIVE ENABLE DISABLED 0 DRIVE ENABLE ENABLED DISPLAY DIAGNOSTIC DRIVE REMAINS ENABLED FOR CONTACTOR DELAY IF STOP ZERO SPEED 0 25 t 0 DRIVE RUN LED AND START CONTACTOR CONTACTOR DELAY DEFAULT 1 0 ...

Page 93: ...D 0 0 SPEED FEEDBACK STOP ZERO SPEED DEFAULT 2 SPEED SETPOINT CONTACTOR WILL DROP OUT IF SPEED FEEDBACK STOP ZERO SPEED WHEN STOP LIMIT TIMED OUT 0 DRIVE ENABLE ENABLED DRIVE RUN LED AND START CONTACTOR STOP LIMIT DEFAULT 60 0 SEC DRIVE ENABLE DISABLED DRIVE RUN LED START CONTACTOR t t t t Control Signals Speed Demand Actual Speed Indicators ...

Page 94: ...00 SPEED SETPOINT 0 0 PROG STOP TIME DEFAULT 0 1 SEC SPEED DEMAND SPEED SETPOINT CURRENT LIMIT SET BY PROG STOP I LIMIT DEFAULT 100 ACTUAL STOPPING RATE DEPENDS ON LOAD INERTIA MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR DRIVE t SPEED DEFAULT 2 0 DRIVE RUN LED 0 DRIVE ENABLE ENABLED DRIVE ENABLE DISABLED t AND CONTACTOR TURNS OFF BELOW DRIVE RUN LED AND START CONTACTOR STOP ZERO SPEED FEEDBACK DRIVE...

Page 95: ...d Demand Actual Speed Enable Coast Stop B9 This is achieved by removing 24V from Terminal B9 The stack is automatically quenched and the contactor is opened The motor coasts to a stop Note The motor coast stop rate is dictated by the motor inertia the drive does not control the motion Standstill Refer to Chapter 6 Programming Your Application STANDSTILL The Trip Condition When a trip condition is ...

Page 96: ...minal C5 Enable 2 Apply 24V to Terminal C4 Jog Mode Note The Converter will not start if there are alarms present The Converter can be started using JOG SPEED 1 JOG SPEED 2 allowing for two different setpoints or perhaps to provide an Inch Forward Inch Reverse Refer to Chapter 6 Programming Your Application JOG SLACK for further information Also refer to the STOP RATES function block the CONTACTOR...

Page 97: ...yed This is quickly replaced by a default Welcome screen showing the product description and Product Code an example code is shown in the figure above This screen is at the top of the menu system The drive can operate in one of two modes Remote Control Mode Allowing complete access for application programming Local Control Mode Providing local control and monitoring of the drive Local control keys...

Page 98: ...ges to be made to parameters not available in Local menu The key has no function in Remote mode LOCAL LOCAL LOCAL LOCAL REMOTE REMOTE REMOTE REMOTE R L Control Toggles between Remote and Local Control Modes for both Start Stop Seq and Speed Control Ref When toggling the display automatically goes to the relevant SETPOINT screen and the SETPOINT LOCAL screen will have the and keys enabled to alter ...

Page 99: ...ested direction and actual direction are reverse Requested direction is forward but actual direction is reverse Requested direction is reverse but actual direction is forward LOCAL LOCAL LOCAL LOCAL SEQ SEQ SEQ SEQ LOCAL LOCAL LOCAL LOCAL REF REF REF REF Local Remote Mode Local Remote Mode Local Remote Mode Local Remote Mode Start Stop Seq and Speed Control Ref are controlled from the terminals St...

Page 100: ...ameters for programming your application including parameters for tuning the Converter PASSWORD contains all the Password parameters required for security ALARM STATUS a view of the alarm diagnostic parameters contained in the FUNCTION BLOCKS menu MENUS allows full or reduced menu displays on the Operator Station PARAMETER SAVE Save the application parameters SERIAL LINKS contains all the paramete...

Page 101: ...between Local or Remote control and an appropriate menu on the Operator Station is displayed either a Local menu when in Local control or a main programming menu from the Menu System when in Remote control When in Local control the Local LEDs SEQ and REF are illuminated and the RUN STOP JOG FORWARD REVERSE UP and DOWN local control keys can be used to control the motor speed and direction Pressing...

Page 102: ...p and down keys increment decrement the value at a rate determined by the right hand character of the value indicated by the appearance of a cursor If the cursor is positioned as 100 0 then the value will change by tenths of a unit If the cursor is positioned as 100 0 then the value will change in whole units etc The up and down keys will repeat if you hold them down and at a preset point the curs...

Page 103: ...N INHIBIT ALARMS CURRENT LOOP SPEED LOOP STANDSTILL SETPOINT SUM 1 ANIN 1 A2 ANIN 5 A6 ANOUT 1 A7 ANOUT 2 A8 DIGITAL INPUT C4 DIGITAL INPUT C5 DIGIN 1 C6 DIGIN 3 C8 DIGOUT 1 B5 DIGOUT 3 B7 LINK 1 LINK 12 FLD WEAK VARS ADAPTION ZERO SPD QUENCH FLD VOLTAGE VARS FLD CURRENT VARS DIAMETER CALC TAPER CALC TORQUE CALC SETPOINT SUM 2 PID TENS COMP CALC ADVANCED SETPOINTS DIGITAL OUTPUTS CONFIGURE 5703 BL...

Page 104: ... keys as described below Caution At this point the 590 thinks that it is a 34A model It is vitally important that it is configured for the correct power rating or irreparable damage may occur to the drive when it attempts to run the motor Continue to select the correct Product Code rating Perform a PARAMETER SAVE now refer to Saving Your Application page 5 13 Hold down the keys opposite Power up t...

Page 105: ...NT Tag 201 REGEN MODE Note The 3 button reset does not cause the default configuration to be loaded Resetting to Factory Defaults 2 button reset Power up the drive holding two keys as described below The drive is now safely configured with the default settings detailed in this manual for the existing product code The default configuration is not automatically saved to non volatile memory so you mu...

Page 106: ...menu system MENUS FULL MENUS FULL MENUS ENABLED FULL MENUS DISABLED MENUS FULL MENUS M E Selecting the Display Language There is an option to select a different display language The choice of display language is selected by the LANGUAGE parameter in the MENUS menu Remember to perform a PARAMETER SAVE if you need the new language to be saved on power down ENGLISH is the default language and is perm...

Page 107: ... To Activate Password Protection By default the password feature is disabled i e both parameters have the same value 0x0000 1 Set a new password anything other than the default value of 0x0000 in the CHANGE PASSWORD parameter for example 0x0002 2 The ENTER PASSWORD parameter will now automatically display the new password e g 0x0002 Enter any number other than the password in the ENTER PASSWORD pa...

Page 108: ... the current password e g 0x0002 in the ENTER PASSWORD parameter MENU LEVEL ENTER PASSWORD PASSWORD ENTER PASSWORD ENTER PASSWORD 0X0000 ENTER PASSWORD 0X0002 PASSWORD ENTER PASSWORD MENU LEVEL PASSWORD M E E M Note Because the ENTER PASSWORD parameter value is always reset to 0x0000 when powering up the drive 0x0000 is the default value for the CHANGE PASSWORD parameter i e by default the two par...

Page 109: ...the UP key as instructed saves all parameter values with one exception below in non volatile memory i e values are stored during power down Note The local setpoint parameter value is not saved on power down Restoring Saved Settings If you are unsure about any changes you have made and you have not yet performed a PARAMETER SAVE simply switch the Converter off and power up again The last saved para...

Page 110: ...5 14 The Operator Station 590 Series DC Digital Converter ...

Page 111: ...NFIGURE ENABLE command is used to toggle between these two modes of operation Parameterisation Mode CONFIGURE ENABLE DISABLED In parameterisation mode you can change parameter values The Converter can be running or stopped Note that some parameters can only be changed when the Converter is stopped It is not possible to modify the internal links when the Converter is in parameterisation mode Config...

Page 112: ...standing the Function Block Description The following function blocks show the parameter information necessary for programming the Converter Input parameters are shown on the left hand side and output parameters are shown on the right hand side of the block Some parameters are indicated as Reserved these parameters are for use by Eurotherm Instance Name Instance Name Instance Name Instance Name Na...

Page 113: ...sub menu In many cases these parameters will reflect the name and number of the last sub menu Because of this intuitive naming of parameters which is designed to make using the Operator Station easier MMI parameter names may vary slightly from Function Block names A function block may also be represented by more than one MMI menu e g FIELD CONTROL In contrast the DIAGNOSTICS menu on the MMI is gre...

Page 114: ... CONFIGURE DRIVE 6 59 ADVANCED Speed Loop ª ADAPTION ª ZERO SPD QUENCH 6 59 STANDSTILL 6 64 STOP RATES 6 65 SYSTEM PORT P3 ª P3 SETUP ª BISYNCH SUPPORT 6 67 5703 SUPPORT 6 68 TAPER CALC 6 69 TEC OPTION 6 70 TENS COMP CALC ª BLOCK DIAGRAM 6 71 TORQUE CALC ª BLOCK DIAGRAM 6 73 USER FILTER 6 74 Function Block Function Block Function Block Function Block Page Page Page Page ANALOG INPUTS 6 5 ANALOG OU...

Page 115: ...position locking system MMI Menu Map 1 SYSTEM 2 CONFIGURE I O 3 ANALOG INPUTS 4 ANIN 1 A2 4 ANIN 2 A3 4 ANIN 3 A4 4 ANIN 4 A5 4 ANIN 5 A6 CALIBRATION MAX VALUE MIN VALUE DESTINATION TAG Analog Input 1 OUTPUT 246 100 230 CALIBRATION 100 00 231 MAX VALUE 100 00 232 MIN VALUE ANIN 1 A2 50 0 00 VOLTS Analog Input 2 1 0000 233 CALIBRATION 100 00 234 MAX VALUE 100 00 235 MIN VALUE ANIN 2 A3 51 0 00 VOLT...

Page 116: ...6 6 Programming Your Application 590 Series DC Digital Converter Functional Description Configurable Analog Inputs OUTPUT MIN VALUE MAX VALUE 0 DIAGNOSTIC CALIBRATION ...

Page 117: ...0 245 10V CAL 0 00 464 OFFSET FALSE 362 MODULUS ANOUT 1 A7 55 0 00 VOLTS MMI Menu Map 1 SYSTEM 2 CONFIGURE I O 3 ANALOG OUTPUTS 4 ANOUT 1 A7 TO GET 10V MODULUS OFFSET SOURCE TAG Parameter Descriptions INPUT Range 0 to 549 SOURCE TAG The source Tag No of the output value 10V CAL Range 300 00 to 300 00 TO GET 10V Scaler value which produces 10V output OFFSET Range 100 00 to 100 00 Offset value added...

Page 118: ...E 535 REM SEQ ENABLE OFF 496 JOG SLACK OFF 497 CURRENT CONTROL MMI Menu Map 1 SETUP PARAMETERS 2 AUX I O AUX START AUX JOG AUX ENABLE AUX DIGOUT 1 AUX DIGOUT 2 AUX DIGOUT 3 ANOUT 1 ANOUT 2 JOG SLACK ENABLE REM SEQ ENABLE REM SEQUENCE SEQ STATUS Parameter Descriptions START C3 Range See below Refer to the DIAGNOSTICS function block description page 6 22 0 OFF 1 ON DIGITAL INPUT C4 Range See below R...

Page 119: ...low Software digital output 1 0 OFF 1 ON AUX DIGOUT 2 Range See below Software digital output 2 0 OFF 1 ON AUX DIGOUT 3 Range See below Software digital output 3 0 OFF 1 ON ANOUT 1 Range 100 00 to 100 00 Software analog output 1 ANOUT 2 Range 100 00 to 100 00 Software analog output 2 REM SEQUENCE Range 0x0000 to 0xFFFF REM SEQUENCE A control word that allows the device to be operated remotely REM ...

Page 120: ... INFORMATION TO BE CONNECTED TO OUTPUTS INPUTS MAY BE SENT TO THESE TAG DESTINATIONS AND OUTPUTS MAY READ THESE LOCATIONS AS SOURCE TAGS ENABLE TO DRIVE START TO JOG SLACK Remote Sequencing REM SEQUENCE Tag 536 Mnemonic ow Default 0x0000 Reserved bits are undefined when read and should be set Zero when written Bit Number Bit Number Bit Number Bit Number Mask Mask Mask Mask Name Name Name Name Comm...

Page 121: ...ent Comment 0001 1011 0000 1011 Running 0000 0100 0100 1011 Tripped Run High 0000 0100 0100 0111 Tripped Run Low Enable Low 0000 1100 0100 0111 Trip Acknowledged Healthy o p TRUE Alarm stays high until drive is restarted Useful commands using EI ASCII REM SEQUENCE Tag 536 Mnemonic ow Default 0x0C07 Remote Remote Remote Remote Trip Trip Trip Trip Alarm Alarm Alarm Alarm Ack Ack Ack Ack Jog Jog Jog ...

Page 122: ...mote sequencing is not enabled then REM SEQUENCE 536 BIT 8 is forced TRUE Remote Trip Alarm The Remote trip alarm is designed to signal a network fault to the drive When using the Profibus interface all outputs are set to zero on link fail If one of the outputs is REM SEQUENCE 536 the drive will trip after a delay specified by REM TRIP DELAY 541 The Drive will then need a low high transition on AC...

Page 123: ...ST RAMP O P DEST SPT SUM 1 DEST PID O P DEST DIAMETER TAPER SETPOINT SUM 2 POS I CLAMP NEG I CLAMP TENS COMP CALC Parameter Descriptions RAISE LOWER DEST Range 0 to 549 Refer to RAISE LOWER page 6 50 RAMP O P DEST Range 0 to 549 Refer to RAMPS page 6 52 SPT SUM 1 DEST Range 0 to 549 Refer to SETPOINT SUM 1 page 6 56 PID O P DEST Range 0 to 549 Refer to PID page 6 47 DIAMETER Range 0 to 549 Refer t...

Page 124: ...NT 0 2 AMPS 524 FIELD CURRENT MMI Menu Map 1 CONFIGURE DRIVE CONFIGURE ENABLE NOM MOTOR VOLTS ARMATURE CURRENT FIELD CURRENT ENCODER LINES ENCODER RPM Parameter Descriptions TERMINAL VOLTS Range xxx xx h Refer to the DIAGNOSTICS function block description page 6 22 TACH INPUT B2 Range xxx xx h RAW TACH INPUT Refer to the DIAGNOSTICS function block description page 6 22 ENCODER Range xxxxx RPM RAW ...

Page 125: ...fference between the two signals should exceed for the alarm to activate STALL THRESHOLD Range 0 00 to 200 00 Stall comparator current feedback threshold level STALL TRIP DELAY Range 0 1 to 600 0 SECS Stall comparator time out delay before stall output becomes true STALL THRESHOLD STALL TRIP DELAY Comparator CURRENT FEEDBACK DELAY STALL TRIP SPEED FEEDBACK 0 25 V F Mode OVERSPEED LEVEL Range 0 00 ...

Page 126: ... ia lial 112 TO INHIBIT ALARMS STALL TRIP AT ZERO SPEED FROM STANDSTILL DEFAULT SETTING PARAMETER TAG 60 BACK EMF TO SPEED LOOP SPEED FEEDBACK SELECTION 300 181 FIELD I FBK TO FIELD ARMATURE CURRENT 10V 0 10V A9 OR 0 10V TO INHIBIT ALARMS SPEED FEEDBACK ALARM TO FIELD REGULATOR SPEED FEEDBACK FROM SPEED LOOP ENCODER INTERFACE OPTION PCB VA ARMATURE ACCT FIELD ACCT CAL CIRCUIT 10 24 22 23 20 21 50 ...

Page 127: ...DER SIGN SPD INT TIME SPD PROP GAIN Parameter Descriptions CONFIGURE ENABLE Tag Number 39 Range See below Selects Parameterisation Mode DISABLED or Configuration Mode ENABLED Refer to Modifying a Block Diagram page 6 1 0 DISABLED 1 ENABLED NOM MOTOR VOLTS Refer to CALIBRATION page 6 14 ARMATURE CURRENT Refer to CALIBRATION page 6 14 FIELD CURRENT Refer to CALIBRATION page 6 14 FLD CTRL MODE Refer ...

Page 128: ...IPOLAR CLAMPS REGEN MODE MASTER BRIDGE POS I CLAMP NEG I CLAMP I DMD ISOLATE CUR LIMIT SCALER MMI Menu Map 1 CONFIGURE DRIVE AUTOTUNE MAIN CURR LIMIT Parameter Descriptions AT CURRENT LIMIT Range See below Refer to the DIAGNOSTICS function block description page 6 22 0 FALSE 1 TRUE IA DEMAND Range xxx xx h IaDmd UNFILTERED Refer to the DIAGNOSTICS function block description page 6 22 IA FEEDBACK R...

Page 129: ... current clamps for the 4 quadrants of operation Default setting of DISABLED means UNIPOLAR clamps selected 0 DISABLED 1 ENABLED REGEN MODE Range See below Select input for regenerative 4 quadrant or non regenerative 2 quadrant mode of operation Note We recommend that this parameter is not changed whilst the machine is running 0 2Q NON REGEN 1 4Q REGEN POS I CLAMP Range 100 00 to 100 00 Positive c...

Page 130: ...LIMIT SCALER 100 00 301 POS I CLAMP ANALOG I P 5 421 MAIN CURR LIMIT 200 00 1 88 87 NEG I CLAMP POS I CLAMP DRIVE ENABLED P1 PHASE ANGLE CONTROL 42 AT CURRENT LIMIT CURRENT FEEDBACK 298 65 ARMATURE CURRENT FROM CALIBRATION BOARD A6 ANALOG I P 5 A5 ANALOG I P 4 C6 ANALOG I P 1 C8 ANALOG I P 3 FROM ANALOG I P 2 FROM SPEED LOOP CURRENT LOOP FROM CURRENT PROFILE FROM INVERSE TIME OVERLOAD NOTE 2 Note ...

Page 131: ...rent Profile 100 00 32 SPD BRK 1 LOW 100 00 31 SPD BRK 2 HIGH 200 00 93 IMAX BRK 1 SPD1 200 00 33 IMAX BRK 2 SPD2 Parameter Descriptions SPD BRK 1 LOW Range 0 00 to 100 00 h SPD BRK1 LOW This is the motor speed at which current limit profiling begins SPD BRK 2 HIGH Range 0 00 to 100 00 h SPD BRK2 HIGH This is the upper speed limit at which current limit profiling ends IMAX BRK 1 SPD1 Range 0 00 to...

Page 132: ...FEEDBACK 207 0 00 SPEED ERROR 297 0 00 CURRENT DEMAND 299 0 00 CURRENT FEEDBACK 298 0 00 POS I CLAMP 87 0 00 NEG I CLAMP 88 0 00 ACTUAL POS I LIM 67 0 00 ACTUAL NEG I LIM 61 0 00 DRIVE START 82 OFF DRIVE ENABLE 84 DISABLED FIELD I FBK 300 0 00 TACH INPUT B2 308 0 00 ENCODER 206 0 RPM MMI Menu Map cont 1 DIAGNOSTICS RAW SPEED FBK RAW SPEED ERROR CONTACTOR CLOSED HEALTH LED READY DRIVE RUNNING SYSTE...

Page 133: ...to CONFIGURE DRIVE MMI only page 6 17 IaFBK UNFILTERED Tag No 65 xxx xx Scaled armature current Refer to CONFIGURE DRIVE MMI only page 6 17 IaDmd UNFILTERED Tag No 66 xxx xx Scaled demanded armature current Refer to CONFIGURE DRIVE MMI only page 6 17 POS I CLAMP Tag No 87 xxx xx Positive current clamp DIAGNOSTIC only NEG I CLAMP Tag No 88 xxx xx Negative current clamp DIAGNOSTIC only ACTUAL POS I ...

Page 134: ...1 6 TAKE UP SP 2 7 CRAWL Refer to JOG SLACK page 6 38 FIELD ENABLED Tag No 169 ENABLED DISABLED Drive field loop is enabled quenched Refer to FIELD CONTROL page 6 32 FIELD DEMAND Tag No 183 xxx xx The meaning of field demand depends upon which mode of field control is in force in current control FIELD DEMAND is the current setpoint to the field loop in voltage mode FIELD DEMAND is the voltage rati...

Page 135: ...No 71 ON OFF Symmetrical current clamps Asymmetrical bipolar current clamps ON Bipolar Refer to DIGITAL INPUTS page 6 29 DIGIN 2 C7 Tag No 72 ON OFF Ramp hold input ON Hold Refer to DIGITAL INPUTS page 6 29 DIGIN 3 C8 Tag No 73 ON OFF Current demand isolate giving speed or current mode of operation ON Current mode Refer to DIGITAL INPUTS page 6 29 DIGOUT 1 B5 Tag No 74 ON OFF At zero speed Refer t...

Page 136: ...ENCODER Tag No 206 xxxxx RPM Encoder speed feedback in RPM DIAGNOSTIC only RAW ENCODER RPM Tag No 59 xxxxx RPM Unfiltered encoder speed feedback in RPM Refer to BLOCK DIAGRAM MMI only page 6 13 RAW SPEED FBK Tag No 62 xxx xx Unfiltered speed feedback Refer to SPEED LOOP page 6 59 RAW SPEED ERROR Tag No 64 xxx xx Unfiltered speed error Refer to SPEED LOOP page 6 59 CONTACTOR CLOSED Tag No 83 ON OFF...

Page 137: ...SPD Modulus of line speed MOD OF REEL SPEED Range xxx xx MOD OF REEL SPD Modulus of reel speed UNFILTERED DIAMETER Range xxx xx UNFILT DIAMETER Unfiltered value of diameter LINE SPEED Range 105 00 to 105 00 This will usually be configured to be the analog tacho input and scaled appropriately during calibration REEL SPEED Range 105 00 to 105 00 This will usually be configured to be the drive s own ...

Page 138: ...E EXTERNAL RESET MIN DIAMETER 425 DIAMETER 427 RAMP RATE 453 LINE SPEED 424 462 463 430 428 429 aX Y aX Y aX Y aX Y x z Hold DIAMETER CALC Core Diameter d Line Speed S Reel Diameter ωr D Circumference πD or Line Speed S Reel Speed ωr x D Thus D S ωr i e D Line Speed S Reel Speed ωr Therefore with the web intact we can calculate the diameter from the two speeds ...

Page 139: ...UE FALSE to 0 01 or any other non zero number Digital Input 2 OUTPUT 105 118 0 01 106 VALUE TRUE 0 00 107 VALUE FALSE DIGIN 2 C7 72 OFF Digital Input 1 OUTPUT 102 90 0 01 103 VALUE TRUE 0 00 104 VALUE FALSE DIGIN 1 C6 71 OFF Digital Input 3 OUTPUT 108 119 0 01 109 VALUE TRUE 0 00 110 VALUE FALSE DIGIN 3 C8 73 OFF Parameter Descriptions OUTPUT Range 0 to 549 DESTINATION TAG The destination Tag No o...

Page 140: ...nput can be configured By default it is set to 496 which is the Tag No for JOG SLACK in the AUX I O function block DESTINATION TAG Destination of DIGITAL INPUT C4 Range 0 to 549 Default 496 TAG N 494 DIGITAL INPUT C5 Refer to the DIAGNOSTICS function block description page 6 22 Only the OUTPUT DESTINATION TAG parameter of this digital input can be configured By default it is set to 497 which is th...

Page 141: ...D TRUE 43 MODULUS DIGOUT 1 B5 74 OFF MMI Menu Map 1 SYSTEM 2 CONFIGURE I O 3 DIGITAL OUTPUTS 4 DIGOUT 1 B5 4 DIGOUT 2 B6 4 DIGOUT 3 B7 THRESHOLD MODULUS SOURCE TAG INVERTED Digout 3 B7 125 99 INPUT FALSE 361 INVERTED 0 00 197 THRESHOLD TRUE 45 MODULUS DIGOUT 3 B7 76 OFF Parameter Descriptions INPUT Range 0 to 549 SOURCE TAG Defines the source of the variable to control the digital output Refer to ...

Page 142: ...CONTROL FIELD ENABLE FLD CTRL MODE FLD QUENCH DELAY FLD QUENCH MODE MMI Menu Map 1 SETUP PARAMETERS 2 FIELD CONTROL 3 FLD VOLTAGE VARS FLD VOLTS RATIO MMI Menu Map 1 SETUP PARAMETERS 2 FIELD CONTROL 3 FLD CURRENT VARS 4 FLD WEAK VARS FLD WEAK ENABLE EMF LEAD EMF LAG EMF GAIN MIN FLD CURRENT MAX VOLTS BEMF FBK LEAD BEMF FBK LAG MMI Menu Map 1 SETUP PARAMETERS 2 FIELD CONTROL 3 FLD CURRENT VARS SETP...

Page 143: ...te MAX VOLTS Range 0 00 to 100 00 Maximum volts is the voltage level at which field weakening begins It is also known as Spillover Bias The default value is 100 of the nominal value as set by the armature voltage calibration value For commissioning purposes this value can be set to another lower desirable level Subsequently it is advisable to return it to 100 for normalisation BEMF FBK LEAD Range ...

Page 144: ...ENABLE QUENCH STAND BY O P 2 TO FIELD SCR FIRING FLD VOLTAGE VARS O P 90 00 170 ____ FLD CURRENT VARS TAG PARAMETER DEFAULT 173 PROP GAIN 0 10 172 INT GAIN 1 28 SETTING PI 183 FIELD CURRENT FEEDBACK FIELD WEAKENING CURRENT DEMAND FROM FLD WEAK VARS 171 SETPOINT 100 00 184 FIELD DEMAND FLD FIRING ANGLE TO FIELD CONTROL MODE SELECT CURRENT VOLTAGE DISABLED FLD WEAK ENABLE 174 175 EMF LEAD 176 EMF LA...

Page 145: ...NCODER ALARM REM TRIP INHIBIT MMI Menu Map 1 ALARM STATUS LAST ALARM HEALTH WORD HEALTH STORE THERMISTOR STATE SPEED FBK STATE STALL TRIP REMOTE TRIP MMI Menu Map 1 SETUP PARAMETERS 2 CALIBRATION REM TRIP DELAY Parameter Descriptions READY Range See below Refer to the DIAGNOSTICS function block description page 6 22 0 FALSE 1 TRUE HEALTHY Range See below HEALTH LED Refer to the DIAGNOSTICS functio...

Page 146: ...cations receive error Only active in Slave Mode 0 ENABLED 1 INHIBITED STALL TRIP INHIBIT Range See below STALL TRIP Inhibits the stall trip alarm from tripping the contactor out 0 ENABLED 1 INHIBITED TRIP RESET Range See below When this is FALSE the faults are latched permanently and the HEALTHY output remains inactive after toggling the Start input C3 off on The Trip Reset must then be set to TRU...

Page 147: ...SET TRUE FIELD CURRENT LESS THAN 6 1 5703 IN SLAVE MODE AND COMMS ERROR FROM CALIBRATION STALL DELAY AND STALL THRESHOLD FROM CALIBRATION SPDFBK ALM LEVEL ENCODER FEEDBACK SELECTED AND ERROR DETECTED DRIVE START TO ALARM STATUS FIELD FAIL 5703 RCV ERROR STALL TRIP SPEED FBK ALARM ENCODER ALARM HEALTH RESET NOTE 1 FIELD FAIL THRESHOLD IS 6 IN CURRENT CONTROL 12 IN VOLTAGE CONTROL INHIBIT ALARMS TAG...

Page 148: ...RAWL SPEED FALSE 228 MODE 1 0 SECS 355 RAMP RATE MMI Menu Map 1 SETUP PARAMETERS 2 JOG SLACK JOG SPEED 1 JOG SPEED 2 TAKE UP 1 TAKE UP 2 CRAWL SPEED MODE RAMP RATE Parameter Descriptions OPERATING MODE Range See below Refer to the DIAGNOSTICS function block description page 6 22 0 STOP 1 STOP 2 JOG SP 1 3 JOG SP 2 4 RUN 5 TAKE UP SP 1 6 TAKE UP SP 2 7 CRAWL JOG SPEED 1 Range 100 00 to 100 00 Jog s...

Page 149: ...lse ON OFF Setpoint Default ON Take Up Slack 1 False ON ON Setpoint Take Up Slack 1 Default ON Take Up Slack 2 True ON OFF Setpoint Take Up Slack 2 Default ON Inch Jog 1 False OFF ON Jog Speed 1 Jog Ramp Rate ON Inch Jog 2 True OFF ON Jog Speed 2 Jog Ramp Rate ON Crawl True ON ON Crawl Speed Default ON RAMP INPUT JOG C4 RUN C3 JOG C4 t 0 0 JOG SPEED 1 RAMP RATE set in JOG SLACK RAMP INPUT RAMP INP...

Page 150: ...PUT Range 0 to 549 SOURCE TAG Selects the source tag for the primary input Refer to Special Links page 6 1 AUX INPUT Range 0 to 549 AUX SOURCE Provides the second input for the two input functions of the MODE selection Refer to Special Links page 6 1 ADVANCED Range See below When OFF it makes the extended link appear as a standard link i e it copies INPUT to OUTPUT When ON it extends the link s fu...

Page 151: ...E INVERTER If ADVANCED OFF DESTINATION SOURCE If ADVANCED ON DESTINATION Logic Inversion of SOURCE AND If ADVANCED OFF DESTINATION SOURCE If ADVANCED ON DESTINATION SOURCE AND AUX SOURCE OR If ADVANCED OFF DESTINATION SOURCE If ADVANCED ON DESTINATION SOURCE OR AUX SOURCE SIGN CHANGER If ADVANCED OFF DESTINATION SOURCE If ADVANCED ON DESTINATION Value sign change of SOURCE MODULUS If ADVANCED OFF ...

Page 152: ... FBK FILTER Range 0 000 to 1 000 SPD FBK FILTER A simple filter function that is applied to speed feedback to reduce ripple caused by low line count encoders A value of 0 disables the filter action and 1 00 is the maximum value A typical value would be between 0 5 and 0 75 INCREASING THE FILTER VALUE MAY MAKE THE SPEED LOOP UNSTABLE The filter time constant τ in milliseconds can be calculated from...

Page 153: ...IC 6 LOGIC 7 LOGIC 8 miniLINK 0 00 339 VALUE 1 0 00 340 VALUE 2 0 00 341 VALUE 3 0 00 342 VALUE 4 0 00 343 VALUE 5 0 00 344 VALUE 6 0 00 345 VALUE 7 0 00 379 VALUE 8 0 00 380 VALUE 9 0 00 381 VALUE 10 0 00 382 VALUE 11 0 00 383 VALUE 12 0 00 384 VALUE 13 0 00 385 VALUE 14 OFF 346 LOGIC 1 OFF 347 LOGIC 2 OFF 348 LOGIC 3 OFF 349 LOGIC 4 OFF 350 LOGIC 5 OFF 351 LOGIC 6 OFF 352 LOGIC 7 OFF 353 LOGIC 8...

Page 154: ...oggle between local and remote modes 0 FALSE 1 TRUE SETPOINT SET UP menu Range 0 00 to 100 00 Actual value of local setpoint JOG SETPOINT SET UP menu Range 0 00 to 100 00 Actual value of local jog setpoint RAMP ACCEL TIME Range 0 1 to 600 0 SECS Acceleration time used while in Local mode RAMP DECEL TIME Range 0 1 to 600 0 SECS Deceleration time used while in Local mode INITIAL FWD DIRECTION Range ...

Page 155: ...ion 6 45 590 Series DC Digital Converter Functional Description Local Ramp Accel Time Decel Time S Ramp Up Key Down Key Reset Value Local Setpoint Stop Ramp Figure 5 2 Local Setpoint only active when the drive is in Local mode ...

Page 156: ...tor Station Password Protection for further instruction MMI Menu Map 1 PASSWORD ENTER PASSWORD BY PASS PASSWORD CHANGE PASSWORD Parameter Descriptions ENTER PASSWORD Tag 120 Range 0x0000 to 0xFFFF Default 0x0000 BY PASS PASSWORD Tag 526 Range See below Default FALSE Reserved parameter for use by Eurotherm Drives 0 FALSE 1 TRUE CHANGE PASSWORD Tag 121 Range 0x0000 to 0xFFFF Default 0x0000 ...

Page 157: ...ILED GAIN 475 0 0 MMI Menu Map 1 SETUP PARAMETERS 2 SPECIAL BLOCKS 3 PID PROP GAIN SPD INT TIME DERIVATIVE TC POSITIVE LIMIT NEGATIVE LIMIT O P SCALER TRIM INPUT 1 INPUT 2 RATIO 1 RATIO 2 DIVIDER 1 DIVIDER 2 ENABLE INT DEFEAT FILTER T C MODE MIN PROFILE GAIN PROFILED GAIN Parameter Descriptions PID OUTPUT Range xxx xx Refer to the DIAGNOSTICS function block description page 6 22 PID CLAMPED Range ...

Page 158: ...y a factor Divider 1 DIVIDER 2 Range 3 0000 to 3 0000 This divides Input 2 by a factor Divider 2 ENABLE Range See below A digital input which resets the total PID Output as well as the integral term when FALSE 0 DISABLED 1 ENABLED INT DEFEAT Range See below A digital input which resets the integral term when TRUE The block transfer function then becomes P D only 0 OFF 1 ON FILTER T C Range 0 000 t...

Page 159: ...ntrolled The derivative term has an associated filter to suppress high frequency signals Input 1 410 Ratio 1 412 Divider 1 418 Input 2 411 Ratio 2 413 Divider 2 414 F 403 D 401 I 402 P PID Output 417 Neg Limit 406 Pos limit 405 O P Scaler Trim 407 PID Error 415 Enable 408 Integral Defeat 409 Reset Prop 404 Pmin 474 Dmin Dmax Mode 473 Mode 0 1 4 Diam PID Gain Profiled Gain 475 Gain Profiler PID Cla...

Page 160: ...Refer to the DIAGNOSTICS function block description page 6 22 RESET VALUE Range 300 00 to 300 00 This reset value is pre loaded directly into the output when EXTERNAL RESET is TRUE or at power up It will be clamped by min and max values INCREASE RATE Range 0 1 to 600 0 SECS Rate of change of increasing output value DECREASE RATE Range 0 1 to 600 0 SECS Rate of change of decreasing output value RAI...

Page 161: ...T RAISE INPUT 100 0 RAISE LOWER OUTPUT RESET VALUE DEFAULT 0 INCREASE RATE DEFAULT 10 0 SEC DECREASE RATE DEFAULT 10 0 SEC t t If Reset Output Reset Value Clamped RESET VALUE RAISE INPUT MIN VALUE LOWER INPUT MAX VALUE EXTERNAL RESET RAISE LOWER RAMP Dest Tag OUTPUT 260 258 259 307 262 261 255 256 257 INCREASE RATE DECREASE RATE ...

Page 162: ... function block description page 6 22 0 FALSE 1 TRUE RAMP ACCEL TIME Range 0 1 to 600 0 SECS Acceleration time 100 change RAMP DECEL TIME Range 0 1 to 600 0 SECS Deceleration time 100 change CONSTANT ACCEL Range See below Reserved parameter for use by Eurotherm Drives 0 DISABLED 1 ENABLED RAMP HOLD Range See below While ON the ramp output is held at its last value This is overridden by Ramp Reset ...

Page 163: ...or its operation 0 DISABLED 1 ENABLED RESET VALUE Range 300 00 to 300 00 This value is pre loaded into the output when RAMP RESET is TRUE or at power up In order to catch a spinning load smoothly bumpless transfer connect SPEED FEEDBACK Tag No 62 source to RESET VALUE Tag No 422 destination MIN SPEED Range 0 00 to 100 00 MIN SPEED The minimum speed clamp is fully bi directional and operates with a...

Page 164: ...TH S RAMP t 0 t t 0 0 RAMP OUTPUT 100 RAMP INPUT 100 RAMP ACCEL TIME S RAMP 0 RAMP DECEL TIME S RAMP 0 ACTUAL ACCEL TIME WITH S RAMP ACTUAL DECEL TIME WITH S RAMP 0 RAMP HOLD OFF RAMP INPUT RAMP HOLD ON RAMP HOLD OFF t t 0 RAMP OUTPUT ACCELERATION DECELERATION RATES ACCELERATION DECELERATION RATES ACCELERATION DECELERATION RATES ACCELERATION DECELERATION RATES RAMP HOLD RAMP HOLD RAMP HOLD RAMP HO...

Page 165: ...PUT X RAMP OUTPUT 0 t RESET VALUE 0 00 EXTERNAL RESET EXTERNAL RESET EXTERNAL RESET EXTERNAL RESET RAMP INPUT X EXTERNAL RESET ENABLED 0 RAMP OUTPUT RAMP I P X t 0 t RESET VALUER Y Y t MIN SPEED MIN SPEED MIN SPEED MIN SPEED DRIVE ENABLED AND AUTO RESET ENABLED RAMP INPUT MIN SPEED 0 t RAMP INPUT RAMP OUTPUT MIN SPEED 0 t NOTE THE POLARITY OF SPEED SETPOINT DETERMINES THE DIRECTION OF MIN SPEED ...

Page 166: ...000 Input 0 scaling SIGN 1 Range See below Analog input 1 polarity 0 NEGATIVE 1 POSITIVE SIGN 0 Range See below Input 0 polarity 0 NEGATIVE 1 POSITIVE DIVIDER 1 Range 3 0000 to 3 0000 Analog input 1 scaling Dividing by 0 zero results in a zero output DIVIDER 0 Range 3 0000 to 3 0000 Input 0 scaling Dividing by 0 zero results in a zero output DEADBAND Range 0 00 to 100 00 h DEADBAND WIDTH Analog in...

Page 167: ...nu INPUT 0 Range 300 00 to 300 00 Input 0 value By default this is not connected to any analog input RATIO 0 Range 3 0000 to 3 0000 Input 0 scaling DIVIDER 0 Range 3 0000 to 3 0000 Input 0 scaling Dividing by 0 zero results in a zero output INPUT 1 Range 300 00 to 300 00 Input 1 value By default this is connected to analog input 1 A2 RATIO 1 Range 3 0000 to 3 0000 Analog input 1 scaling DIVIDER 1 ...

Page 168: ...ing Your Application 590 Series DC Digital Converter Functional Description INPUT 2 445 INPUT 1 443 RATIO 1 446 INPUT 0 444 RATIO 0 447 DIVIDER 0 448 DIVIDER 1 466 LIMIT 449 OUTPUT 1 492 OUTPUT 0 491 MAIN OUTPUT 451 ...

Page 169: ... SPEED LOOP SPD PROP GAIN SPD INT TIME INT DEFEAT ENCODER SIGN SPEED FBK SELECT SPD FBK FILTER MMI Menu Map 1 SETUP PARAMETERS 2 SPEED LOOP 3 SETPOINTS SETPOINT 1 SIGN 2 A3 RATIO 2 A3 SETPOINT 2 A3 SETPOINT 3 SETPOINT 4 MAX DEMAND MIN DEMAND MMI Menu Map 1 CONFIGURE DRIVE SPEED FBK SELECT ENCODER SIGN SPD INT TIME SPD PROP GAIN Parameter Descriptions OUTPUT Range xxx xx SPD LOOP OUTPUT Refer to th...

Page 170: ...DER ANALOG SETPOINT 1 Range 105 00 to 105 00 Speed Setpoint 1 Default Setpoint Sum 1 O P SIGN 2 A3 Range See below Speed Setpoint 2 Sign 0 NEGATIVE 1 POSITIVE RATIO 2 A3 Range 3 0000 to 3 0000 Speed Setpoint 2 Ratio SETPOINT 2 A3 Range xxx xx Speed Setpoint 2 Fixed non configurable setpoint scanned synchronously with the current loop SETPOINT 3 Range 105 00 to 105 00 Speed Setpoint 3 Default Ramp ...

Page 171: ... setpoint to reach 105 This applies only to the final summing junction immediately before the speed loop and also to the Setpoint Sum 1 output Individual speed setpoints are still clamped to 100 13 INT TIME CONST 14 PROP GAIN GAIN AND INTEGRAL PROFILING PI 207 62 64 297 ENCODER ANALOG FEEDBACK SELECTION USED ANALOG TACH FEEDBACK FOR THE PROPORTIONAL TERM OF THE SPEED LOOP PI AND ENCODER FEEDBACK F...

Page 172: ...ATIO SPT SUM O P RAMP OUTPUT 105 00 105 00 63 FROM 5703 SUPPORT FROM SETPOINT SUM FROM RAMPS A3 ANALOG I P 2 TO STOP RATES PROGRAM STOP AND NORMAL STOP RAMPS TO ZERO SPEED NOTE 1 ONLY THE SETPOINTS SUB MENU SHOWN HERE SEE SPEED LOOP FOR ADDITIONAL INFORMATION TAG PARAMETER DEFAULT SETTING SETPOINTS SPEED LOOP TO CURRENT LOOP I DEMAND ISOLATE SWITCH FROM CURRENT LOOP I DMD ISOLATE SPEED SETPOINT NO...

Page 173: ... 3 0 Disabled 1 Speed Feedback Dependent 2 Speed Error Dependent 3 Current Demand Dependent SPD BRK 1 LOW Range 0 00 to 100 00 SPD BRK1 LOW IF MODE 1 Then BRK points correspond to speed feedback ELSE IF MODE 2 Then BRK points correspond to speed error ELSE IF MODE 3 Then BRK points correspond to current demand SPD BRK 2 HIGH Range 0 00 to 100 00 SPD BRK2 HIGH Above SPD BRK 2 HIGH the normal gains ...

Page 174: ...E 89 306 ZERO SETPOINT DISABLED 11 STANDSTILL LOGIC 2 00 12 ZERO THRESHOLD MMI Menu Map 1 SETUP PARAMETERS 2 STANDSTILL STANDSTILL LOGIC ZERO THRESHOLD SOURCE TAG Parameter Descriptions AT ZERO SETPOINT Range See below Refer to the DIAGNOSTICS function block description page 6 22 0 FALSE 1 TRUE AT ZERO SPEED Range Same as tag 42 Refer to the DIAGNOSTICS function block description page 6 22 0 FALSE...

Page 175: ...o speed before drive quench and coast stop The timer is triggered by Start command C3 going low CONTACTOR DELAY Range 0 1 to 600 0 SECS This defines the time between the drive reaching STOP ZERO SPEED Tag No 29 and the contactor being opened This is particularly useful during the jog cycle to prevent multiple operations of the main contactor If STOP ZERO SPEED is 0 25 the drive will be quenched du...

Page 176: ... in which sequence Consequently COAST STOP and PROGRAM STOP must be FALSE i e the Converter is not in Coast or Program mode before a Run signal is applied otherwise the controller assumes a Stop mode and remains disabled Refer to Chapter 4 Operating the Converter Stopping Methods for descriptions of Coast Stop and Program Stop 91 26 27 PROG STOP I LIM PROG STOP TIME STOP TIME TAG PARAMETER 100 00 ...

Page 177: ...2 ERROR REPORT CELite EIASCII 130 MODE 0x0000 329 GROUP ID 0x0000 330 UNIT ID MMI Menu Map 1 SERIAL LINKS 2 SYSTEM PORT P3 3 P3 SETUP MODE 5703 SUPPORT P3 BAUD RATE Parameter Descriptions ERROR REPORT Range 0x0000 to 0xFFFF Displays the last error as a hexadecimal code Writing any value to this parameter will set the value to 00C0 No Error Refer to Chapter 14 Serial Communications Reference for a ...

Page 178: ...ALED INPUT 189 0 00 RAW INPUT 187 0 00 89 134 OUTPUT 0 0000 132 SETPT RATIO POSITIVE 133 SETPT SIGN MMI Menu Map 1 SERIAL LINKS 2 SYSTEM PORT P3 3 P3 SETUP 4 5703 SUPPORT SETPT RATIO SETPT SIGN RAW INPUT SCALED INPUT Parameter Descriptions SCALED INPUT Range xxx xx Scaled input RAW INPUT Range xxx xx Raw input OUTPUT Range 0 to 549 SOURCE TAG The source tag of the value to be sent to the 5703 The ...

Page 179: ...to constant torque on the centre wind spindle MMI Menu Map 1 SETUP PARAMETERS 2 SPECIAL BLOCKS 3 TAPER CALC TAPER TENSION SPT TAPERED DEMAND TENSION TRIM TOT TENS DEMAND Taper Calc TAPERED DEMAND 452 0 00 TOT TENS DEMAND 441 0 00 0 00 438 TAPER 0 00 439 TENSION SPT 0 00 440 TENSION TRIM Parameter Descriptions TAPERED DEMAND Range xxx xx This is the output of the TAPER calculation on the TENSION SP...

Page 180: ...ults 1 PARAMETER parameter out of range 2 TYPE MISMATCH TYPE parameter mismatch 3 SELF TEST hardware fault internal 4 HARDWARE hardware fault external 5 MISSING no option fitted 6 VERSION NUMBER older than Version 2 x If the VERSION NUMBER error message is displayed the Technology Option is using software that doesn t fully support the drive refer to Eurotherm Drives VERSION Range 0x0000 to 0xFFFF...

Page 181: ...al inertia compensations STATIC COMP Range 300 00 to 300 00 Static friction compensation set up parameter DYNAMIC COMP Range 300 00 to 300 00 Variable friction compensation set up parameter REWIND Range See below Switches the sign of the friction compensations when the motor changes direction This should be done when the line reverses 0 DISABLED 1 ENABLED FIX INERTIA COMP Range 300 00 to 300 00 FI...

Page 182: ...does not work well for line ramp rates above 100 secs and therefore this parameter is limited to 100 00 NORMALISED dv dt Range 300 00 to 300 00 1 RATE CAL 0 00 Allows an externally generated rate signal to be used in place of the calculated value described above This rate signal must be normalised to 100 for maximum line ramp rate Useful for large line ramp rates 100 Secs 2 RATE CAL not 0 00 Allow...

Page 183: ... Map 1 SYSTEM 2 CONFIGURE I O 3 BLOCK DIAGRAM POS I CLAMP NEG I CLAMP Parameter Descriptions POS I CLAMP Range 0 to 549 Positive clamp output destination The default is no connection NEG I CLAMP Range 0 to 549 Negative clamp output destination The default is no connection TORQUE DEMAND Range 200 00 to 200 00 This is the torque input of the block TENSION ENABLE Range See below When enabled torque d...

Page 184: ...is is an internal function block and does not appear as a menu on the MMI User Filter OUTPUT 296 0 00 0 00 295 INPUT Parameter Descriptions INPUT Range 300 00 to 300 00 Reserved parameter for use by Eurotherm Drives OUTPUT Range xxx xx Reserved parameter for use by Eurotherm Drives ...

Page 185: ...he cause of the trip 2 Terminal B6 Healthy goes low 0V 3 The alarm message s can be acknowledged by pressing the E key however the unit will not restart at this point Resetting a Trip Condition All trips must be reset before the Converter can be re enabled A trip can only be reset once the trip condition is no longer active i e a trip due to a heatsink over temperature will not reset until the tem...

Page 186: ...ter are displayed in the selected language of the MMI The HEALTH STORE and HEALTH WORD parameters display information as hexadecimal values or the sum of the hexadecimal values when more than one alarm is active Thus the unique value can represent one or more alarms Note Hexadecimal refers to the common practice of counting to the base of 16 in computing rather than the base of 10 The sixteen numb...

Page 187: ...V ERROR 8 12 STALL TRIP 1 13 OVER I TRIP 2 14 OTHER 4 15 ACCTS FAILED 8 Refer to Power Board LED Trip below For the LAST ALARM parameter OTHER is replaced with the trip codes below LAST ALARM only LAST ALARM only LAST ALARM only LAST ALARM only 14 AUTOTUNE ERROR F 0 0 1 14 AUTOTUNE ABORTED F 0 0 2 14 EXTERNAL TRIP F 0 0 5 14 REMOTE TRIP F 0 0 6 14 CONFIG ENABLED F 2 0 0 14 NO OP STATION F 4 0 0 14...

Page 188: ...e LEDs go out to indicate a problem note that LED1 may also flash as the SMPS attempts to power up repeatedly indicating a fault FIELD HEATSINK STACK THERMOSTATS field heatsink temperature normal armature heatsink temperature normal HEATSINK TRIP 3 PHASE FAILED Trips TRIGGER BOARD PRESENT ACCTS PRESENT THYRISTOR FUSES LED2 LED5 LED4 LED3 LED6 SMPS OK LED1 thyristor fuses status ac current transfor...

Page 189: ...calibrated value Regulator failure Badly tuned control loop alarm only operates with field current control mode selected Alarm time delay 15 seconds HEATSINK TRIP The Converter heatsink temperature is too high The ambient air temperature is too high Poor ventilation or spacing between Converters Fan failure check fuse on power board wrong rotation models above 70A bridge rating Blocked ventilation...

Page 190: ... motor field check connection and measure field resistance Faulty operation of field controller Where an ac supply feeds the onboard field regulator check connections FL1 FL2 for line to line voltage rather than line to neutral L1 into FL1 L2 into FL2 Note that the 3 phase supply must be present for mains synchronisation purposes For loads where no field supply is required e g a permanent magnet m...

Page 191: ...where the thyristor stack is remote from the control board AUTOTUNE ERROR Speed feedback has exceeded 20 of rated speed or field current feedback has exceeded 6 of rated field current Alarm only operates during the Autotune sequence AUTOTUNE ABORT The Autotune sequence has been aborted Coast Stop Program Stop Enable or Start Run terminal s disabled during Autotune sequence The AUTOTUNE parameter r...

Page 192: ... the E E E E key and perform a PARAMETER SAVE The Converter will be returned to its factory default values ENABLE CONFIG The ENABLE CONFIG parameter has been left in the Enable state Select Disable for the ENABLE CONFIG parameter LANGUAGE CHECKSUM FAIL Incorrect language selected or corrupted The alarm appears at power up or at the end of Upload UDP Transfer Corrupted UDP file loaded press the E E...

Page 193: ...in the HEALTH WORD and HEALTH STORE parameters is only set when STALL TRIP is enabled Test Points The following test points are located on the control board and can be accessed through the Technology Option housing When used with a meter they will provide valuable information in the event of a fault Refer to Eurotherm Drives for further information Technology Box Option IF IA 0V VA PEEK Test Point...

Page 194: ...7 10 Trips and Fault Finding 590 Series DC Digital Converter ...

Page 195: ...r before attempting to work on it Preventive Maintenance You should perform regular preventive maintenance every six months to ensure long life and continued usefulness of the 590 Keep the drive and its components clean check auxiliary fans if fitted and make sure connections and mounting bolts have not loosened from vibration The control and field wires can be checked by gently attempting pulling...

Page 196: ...ormation Warranty information precedes the Contents at the front of this manual Disposal This product contains materials which are consignable waste under the Special Waste Regulations 1996 which complies with the EC Hazardous Waste Directive Directive 91 689 EEC We recommend you dispose of the appropriate materials in accordance with the valid environmental control laws The following table shows ...

Page 197: ...Check the auxiliary fuses etc fan fuse if applicable Diode Check on Power Terminals Using a Meter or A to L1 L2 L3 and Earth Terminal Open Circuit A to L1 L2 L3 and Earth Terminal Open Circuit Internal Field Check Using a Meter All the coding fuses must be OK before continuing with the following checks since the fuses are in the circuit or ve to L1 ve to F Diode Drop approximately 0 5V ve to L2 ve...

Page 198: ...art No EA466241 Observe all tightening torque levels refer to Chapter 11 Technical Specifications Fixing Types and Torques Bench Top Replacement Procedure 1 Disconnect the relevant fuse microswitch assembly by unplugging the lead assembly from the rear trunking 2 Remove the M12 A 3 Loosen but do not remove the four M10 screws B C D E 4 Hold the fuse assembly handle in one hand and remove the two s...

Page 199: ... including those in 5 above 8 Re connect the fuse microswitches 591 2Q Product Non Regenerative D E B C A Phase Assembly Current Transformer AC Incoming Busbar Fuse CT Plate Fuse Fixing Screws CT Plate CT Boss Fixing Screw FRONT VIEW Fuse Assy Phase Assy Fixing Screws SIDE VIEW Figure 8 2 591 Fuse Replacement Diagram IMPORTANT When re assembling the unit apply a zinc loaded jointing compound betwe...

Page 200: ...pression Board one only shown for clarity one only shown for clarity one only shown for clarity one only shown for clarity Figure 8 3 Front View of Phase Assemblies IMPORTANT When re assembling the unit apply a zinc loaded jointing compound between the fuses and busbars between the busbars and phase assemblies and between the interconnection plates and the heatsink BICC BX1 Eurotherm Part No EA466...

Page 201: ...on which should be pushed to one side before lifting the phase assembly Phase Assembly Fitting Procedure 1 Position the repaired or spare phase assembly on to the back panel spacer Remember to re connect the coding lead to the bottom of the phase assembly when working on a 591 2Q Check for correct orientation of the assembly Fix in position with 4 x M6 Sems nuts and tighten to the correct torque l...

Page 202: ...the fan cover Remove the fan assembly and screws as detailed above Reverse the procedure for refitting the fan assembly refer to the refitting note in the diagram above The replacement fan assembly includes the fan cover and capacitor requiring just a simple connection of the supply cable Heatsink Cooling Fan Connections These fans are connected on the power board to the cooling fan supplies CONN ...

Page 203: ...ommand being issued to the thyristor stack every 1 6 of a mains cycle in steady state Some special features of the current controller are discussed separately below Adaptive Current Control The gain of a thyristor 6 pulse converter voltage time area over firing angle drops dramatically at discontinuous values of armature current Therefore a gain boost is required in the current controller to compe...

Page 204: ... current should then be saved If the value of boundary current Part 1 is very high larger than 150 or so then the Autotune Part 2 step change will be in the region above 200 which might result in overcurrent trip In this case it is advisable to set the I gain to a large enough value typically 10 to give fast response throughout the discontinuous region a low value for the P gain typically 1 not im...

Page 205: ...l be excessive with long oscillatory settling If the I gain is too low the response will be overdamped long exponential rise With the I gain optimally set if the P gain is too low the response will be overdamped If P is too high the response will revert to underdamped with the tendency to go totally unstable Diagnostics The diagnostic point for real armature current is the first left hand side tes...

Page 206: ...ne manually in much the same way as described in Chapter 4 Current Loop Manual Tuning and one convenient way is to switch several times from quench to standby mode and observe the current response 0 50 for rise time and overshoot The setting of the field weakening gains is achieved by observing the armature voltage feedback for overshoot and settling time The EMF GAIN parameter defaults to 0 30 re...

Page 207: ...parameter default 10 limits the minimum level in the field weakening region The Lead Lag compensator has a dc gain emf gain Kp a lead time constant emf lead T1 and a lag time constant emf lag T2 Note Field weakening is not possible when running with Armature Volts feedback Although field weakening can be enabled in this instance a software interlock clamps the field demand at 100 and will not allo...

Page 208: ...9 6 Control Loops 590 Series DC Digital Converter ...

Page 209: ... places are only displayed with one decimal place These parameters are indicated in the Parameter Description tables The Range parameter highlights these with h BOOL 0 FALSE 1 TRUE WORD 0x0000 to 0xFFFF hexadecimal Mn Mn Mn Mn Serial Communications Mnemonic Refer to Chapter 14 Serial Communications Notes Notes Notes Notes Output parameters are not saved in non vol memory unless noted otherwise Inp...

Page 210: ...0 ag 17 INT GAIN SETUP PARAMETERS CURRENT LOOP Current Loop 0 00 to 200 00 ah 18 AUTOTUNE CONFIGURE DRIVE Current Loop 0 OFF 1 ON ai 1 19 FIELD FAIL SETUP PARAMETERS INHIBIT ALARMS Alarms 0 ENABLED 1 INHIBITED aj 20 ARMATURE V CAL SETUP PARAMETERS CALIBRATION Calibration 0 9800 to 1 1000 ak 21 IR COMPENSATION SETUP PARAMETERS CALIBRATION Calibration 0 00 to 100 00 al 22 ENCODER RPM CONFIGURE DRIVE...

Page 211: ...h bl Output 58 UNFIL TACH INPUT DIAGNOSTICS Calibration xxx xx h bm Output 59 UNFIL ENCODER RPM DIAGNOSTICS Calibration xxxxx RPM bn Output 60 BACK EMF DIAGNOSTICS Calibration xxx xx h bo Output 61 ACTUAL NEG I LIM DIAGNOSTICS Diagnostics xxx xx h bp Output 62 UNFIL SPD FBK DIAGNOSTICS Speed Loop xxx xx bq Output 63 SPEED SETPOINT DIAGNOSTICS Speed Loop xxx xx br Output 64 UNFIL SPD ERROR DIAGNOST...

Page 212: ...AG SYSTEM CONFIGURE I O DIGITAL OUTPUTS DIGOUT 2 B6 Digout 2 B6 0 to 549 cq 2 3 99 SOURCE TAG SYSTEM CONFIGURE I O DIGITAL OUTPUTS DIGOUT 3 B7 Digout 3 B7 0 to 549 cr 2 3 100 INPUT 1 SETUP PARAMETERS SETPOINT SUM 1 Setpoint Sum 1 200 00 to 200 00 cs 101 MIN BS DEAD TIME RESERVED Reserved 1 to 6000 ct 4 102 DESTINATION TAG SYSTEM CONFIGURE I O DIGITAL INPUTS DIGIN 1 C6 Digital Input 1 0 to 549 cu 2...

Page 213: ...100 00 dk 129 ANOUT 2 SETUP PARAMETERS AUX I O Aux I O 100 00 to 100 00 dl 130 MODE SERIAL LINKS SYSTEM PORT P3 P3 SETUP System Port P3 0 DISABLED 1 5703 MASTER 2 5703 SLAVE 3 CELite EIASCII dm 131 DEADBAND WIDTH SETUP PARAMETERS SETPOINT SUM 1 Setpoint Sum 1 0 00 to 100 00 h dn 132 SETPT RATIO SERIAL LINKS SYSTEM PORT P3 P3 SETUP 5703 SUPPORT 5703 3 0000 to 3 0000 do 133 SETPT SIGN SERIAL LINKS S...

Page 214: ...ARS Field Control 0 00 to 100 00 ez 2 180 SPDFBK ALM LEVEL SETUP PARAMETERS CALIBRATION Calibration 0 00 to 100 00 h f0 181 RAW FIELD FBK DIAGNOSTICS Calibration xxx xx f1 Output 182 FIELD I CAL SETUP PARAMETERS CALIBRATION Calibration 0 9800 to 1 1000 f2 183 FIELD DEMAND DIAGNOSTICS Field Control xxx xx f3 Output 184 FLD FIRING ANGLE DIAGNOSTICS Field Control xxx xx DEG f4 Output 185 FLD QUENCH D...

Page 215: ... 1 3 JOG SP 2 4 RUN 5 TAKE UP SP 1 6 TAKE UP SP 2 7 CRAWL fw Output 213 ZERO CUR OFFSET RESERVED Reserved 0x0000 to 0xFFFF fx Output 4 214 ZCD THRESHOLD RESERVED Reserved 0x0000 to 0xFFFF fy 4 215 G L POWER METER RESERVED Unallocated xxx xx fz Output 4 216 PROG STOP LIMIT SETUP PARAMETERS STOP RATES Stop Rates 0 0 to 600 0 SECS g0 217 STOP LIMIT SETUP PARAMETERS STOP RATES Stop Rates 0 0 to 600 0 ...

Page 216: ...GURE I O ANALOG OUTPUTS ANOUT 2 A8 Analog Output 2 300 00 to 300 00 gw 249 DESTINATION TAG SYSTEM CONFIGURE I O ANALOG INPUTS ANIN 3 A4 Analog Input 3 0 to 549 gx 2 3 250 DESTINATION TAG SYSTEM CONFIGURE I O ANALOG INPUTS ANIN 4 A5 Analog Input 4 0 to 549 gy 2 3 251 SOURCE TAG SYSTEM CONFIGURE I O ANALOG OUTPUTS ANOUT 1 A7 Analog Output 1 0 to 549 gz 2 3 252 SOURCE TAG SYSTEM CONFIGURE I O ANALOG ...

Page 217: ... RAMPS Ramps 0 00 to 100 00 hy 287 AUTO RESET SETUP PARAMETERS RAMPS Ramps Same as tag 4 hz 288 EXTERNAL RESET SETUP PARAMETERS RAMPS Ramps Same as tag 4 i0 289 SETPOINT 1 SETUP PARAMETERS SPEED LOOP SETPOINTS Speed Loop 105 00 to 105 00 i1 290 SETPOINT 2 A3 SETUP PARAMETERS SPEED LOOP SETPOINTS Speed Loop xxx xx i2 Output 291 SETPOINT 3 SETUP PARAMETERS SPEED LOOP SETPOINTS Speed Loop 105 00 to 1...

Page 218: ...ETUP BISYNCH SUPPORT System Port P3 0x0000 to 0x000F j6 332 ERROR REPORT SERIAL LINKS SYSTEM PORT P3 P3 SETUP BISYNCH SUPPORT System Port P3 0x0000 to 0xFFFF j8 1 335 DISABLE MEAN FBK RESERVED Reserved Same as tag 42 jb 4 336 CHANGEOVER BIAS RESERVED Reserved 0x0000 to 0xFFFF jc 2 4 337 THERMISTOR STATE ALARM STATUS Unallocated Same as tag 42 jd Output 339 VALUE 1 SYSTEM miniLINK Minilink 300 00 t...

Page 219: ...b 2 3 372 R L DELTA RESERVED Unallocated xxx xx kc Output 4 373 SYS RAMP DELTA RESERVED Unallocated xxx xx kd Output 4 374 SYSTEM RESET DIAGNOSTICS Unallocated Same as tag 42 ke Output 375 LIMIT SETUP PARAMETERS SETPOINT SUM 1 Setpoint Sum 1 0 00 to 200 00 kf 376 DRIVE RUNNING DIAGNOSTICS Unallocated Same as tag 42 kg Output 378 LANG CHECKSUM Not on MMI 0x0000 to 0xFFFF ki Output 1 379 VALUE 8 SYS...

Page 220: ...PECIAL BLOCKS PID PID 3 0000 to 3 0000 lb 408 ENABLE SETUP PARAMETERS SPECIAL BLOCKS PID PID Same as tag 4 lc 409 INT DEFEAT SETUP PARAMETERS SPECIAL BLOCKS PID PID Same as tag 18 ld 410 INPUT 1 SETUP PARAMETERS SPECIAL BLOCKS PID PID 300 00 to 300 00 le 411 INPUT 2 SETUP PARAMETERS SPECIAL BLOCKS PID PID 300 00 to 300 00 lf 412 RATIO 1 SETUP PARAMETERS SPECIAL BLOCKS PID PID 3 0000 to 3 0000 lg 4...

Page 221: ...ETUP PARAMETERS SPECIAL BLOCKS TAPER CALC Taper Calc 0 00 to 100 00 m7 440 TENSION TRIM SETUP PARAMETERS SPECIAL BLOCKS TAPER CALC Taper Calc 100 00 to 100 00 m8 441 TOT TENS DEMAND SETUP PARAMETERS SPECIAL BLOCKS TAPER CALC Taper Calc xxx xx m9 Output 442 TAPER SYSTEM CONFIGURE I O BLOCK DIAGRAM Taper 0 to 549 ma 2 3 443 INPUT 1 SETUP PARAMETERS SPECIAL BLOCKS SETPOINT SUM 2 Setpoint Sum 2 300 00...

Page 222: ... I O INTERNAL LINKS LINK 9 Link 9 0 to 549 n0 2 3 469 SOURCE TAG SYSTEM CONFIGURE I O INTERNAL LINKS LINK 10 Link 10 0 to 549 n1 2 3 470 DESTINATION TAG SYSTEM CONFIGURE I O INTERNAL LINKS LINK 10 Link 10 0 to 549 n2 2 3 471 STANDBY FIELD RESERVED Reserved 0 00 to 100 00 n3 4 472 SPEED FBK STATE ALARM STATUS Unallocated Same as tag 42 n4 Output 473 MODE SETUP PARAMETERS SPECIAL BLOCKS PID PID 0 to...

Page 223: ...S DP 3 LINK 4 DEVICE NET 5 CAN OPEN 6 LONWORKS 7 TYPE 7 nw 501 TEC OPTION IN 1 SERIAL LINKS TEC OPTION Tec Option 32768 to 32767 nx 502 TEC OPTION IN 2 SERIAL LINKS TEC OPTION Tec Option 32768 to 32767 ny 503 TEC OPTION IN 3 SERIAL LINKS TEC OPTION Tec Option 32768 to 32767 nz 504 TEC OPTION IN 4 SERIAL LINKS TEC OPTION Tec Option 32768 to 32767 o0 505 TEC OPTION IN 5 SERIAL LINKS TEC OPTION Tec O...

Page 224: ...TRIP 0xf005 EXTERNAL TRIP 0x8000 ACCTS FAILED 0xf001 AUTOTUNE ERROR 0xf002 AUTOTUNE ABORTED 0xf200 CONFIG ENABLED 0xf400 NO OP STATION 0xf006 REMOTE TRIP 0xff05 PCB VERSION 0xff06 PRODUCT CODE oo Output 1 529 PNO 39 RESERVED 0x0000 to 0xFFFF op 4 530 PNO 47 RESERVED 0x0000 to 0xFFFF oq Output 4 531 PNO 55 RESERVED 0x0000 to 0xFFFF or 4 532 PNO 63 RESERVED 0x0000 to 0xFFFF os 4 533 PNO 71 RESERVED ...

Page 225: ... Name MMI Menu MMI Menu MMI Menu MMI Menu CE Block CE Block CE Block CE Block Range Range Range Range MN MN MN MN Notes Notes Notes Notes 550 ENABLE 12 PULSE RESERVED 0 to 2 pa 551 MASTER BRIDGE RESERVED FALSE TRUE pb 552 SLAVE BRIDGE RESERVED FALSE TRUE pc 553 MAX BS DEAD TIME RESERVED 1 to 6000 pd ...

Page 226: ...COAST STOP 4 __ 082 DRIVE START 4 __ 084 DRIVE ENABLE 4 __ 212 OPERATING MODE 4 __ 169 FIELD ENABLED 4 __ 183 FIELD DEMAND 4 __ 300 FIELD I FBK 4 __ 539 FIELD I FBK AMPS 4 __ 181 RAW FIELD FBK 4 __ 184 FLD FIRING ANGLE 4 __ 050 ANIN 1 A2 4 __ 051 ANIN 2 A3 4 __ 052 ANIN 3 A4 4 __ 053 ANIN 4 A5 4 __ 054 ANIN 5 A6 4 __ 055 ANOUT 1 A7 4 __ 056 ANOUT 2 A8 4 __ 068 START C3 4 __ 069 DIGITAL INPUT C4 4 ...

Page 227: ...37 SEQ STATUS 4 __OP STATION OP STATION OP STATION OP STATION 5 __SET UP SET UP SET UP SET UP 6 __ 512 SETPOINT 6 __ 513 JOG SETPOINT 6 __ 511 LOCAL KEY ENABLE 5 __START UP VALUES START UP VALUES START UP VALUES START UP VALUES 6 __ 519 SETPOINT 6 __ 520 JOG SETPOINT 6 __ 516 FORWARD 6 __ 518 PROGRAM 6 __ 517 LOCAL 5 __LOCAL RAMP LOCAL RAMP LOCAL RAMP LOCAL RAMP 6 __ 514 RAMP ACCEL TIME 6 __ 515 R...

Page 228: ...1 5 __PID PID PID PID 6 __ 404 PROP GAIN 6 __ 402 SPD INT TIME 6 __ 401 DERIVATIVE TC 6 __ 405 POSITIVE LIMIT 6 __ 406 NEGATIVE LIMIT 6 __ 407 O P SCALER TRIM 6 __ 410 INPUT 1 6 __ 411 INPUT 2 6 __ 412 RATIO 1 6 __ 413 RATIO 2 6 __ 418 DIVIDER 1 6 __ 414 DIVIDER 2 6 __ 408 ENABLE 6 __ 409 INT DEFEAT 6 __ 403 FILTER T C 6 __ 473 MODE 6 __ 474 MIN PROFILE GAIN 6 __ 475 PROFILED GAIN 5 __TENS COMP CA...

Page 229: ...216 PROG STOP LIMIT 5 __ 091 PROG STOP I LIM 5 __ 029 STOP ZERO SPEED 4 __CALIBRATION CALIBRATION CALIBRATION CALIBRATION 5 __ 039 CONFIGURE ENABLE 5 __ 521 NOM MOTOR VOLTS 5 __ 523 ARMATURE CURRENT 5 __ 524 FIELD CURRENT 5 __ 020 ARMATURE V CAL 5 __ 021 IR COMPENSATION 5 __ 022 ENCODER RPM 5 __ 024 ENCODER LINES 5 __ 023 ANALOG TACH CAL 5 __ 010 ZERO SPD OFFSET 5 __ 025 ARMATURE I A9 5 __ 180 SPD...

Page 230: ...6 __ 291 SETPOINT 3 6 __ 041 SETPOINT 4 6 __ 357 MAX DEMAND 6 __ 358 MIN DEMAND 4 __STANDSTILL STANDSTILL STANDSTILL STANDSTILL 5 __ 011 STANDSTILL LOGIC 5 __ 012 ZERO THRESHOLD 5 __ 306 SOURCE TAG Reserved 4 __SETPOINT SUM 1 SETPOINT SUM 1 SETPOINT SUM 1 SETPOINT SUM 1 5 __ 006 RATIO 1 5 __ 208 RATIO 0 5 __ 008 SIGN 1 5 __ 292 SIGN 0 5 __ 419 DIVIDER 1 5 __ 420 DIVIDER 0 5 __ 131 DEADBAND WIDTH 5...

Page 231: ...XFER TX 6 __UP TO ACTION 5 __ 155 VERSION NUMBER 4 __PNO CONFIG PNO CONFIG PNO CONFIG PNO CONFIG 5 __ 312 PNO 112 5 __ 313 PNO 113 5 __ 314 PNO 114 5 __ 315 PNO 115 5 __ 316 PNO 116 5 __ 317 PNO 117 5 __ 318 PNO 118 5 __ 319 PNO 119 5 __ 320 PNO 120 5 __ 321 PNO 121 5 __ 322 PNO 122 5 __ 323 PNO 123 5 __ 324 PNO 124 5 __ 325 PNO 125 5 __ 326 PNO 126 5 __ 327 PNO 127 3 __SYSTEM SYSTEM SYSTEM SYSTEM...

Page 232: ...03 VALUE FOR TRUE 7 __ 104 VALUE FOR FALSE 7 __ 102 DESTINATION TAG 6 __DIGIN 2 C7 DIGIN 2 C7 DIGIN 2 C7 DIGIN 2 C7 7 __ 106 VALUE FOR TRUE 7 __ 107 VALUE FOR FALSE 7 __ 105 DESTINATION TAG 6 __DIGIN 3 C8 DIGIN 3 C8 DIGIN 3 C8 DIGIN 3 C8 7 __ 109 VALUE FOR TRUE 7 __ 110 VALUE FOR FALSE 7 __ 108 DESTINATION TAG 5 __DIGITAL OUTPUTS DIGITAL OUTPUTS DIGITAL OUTPUTS DIGITAL OUTPUTS 6 __DIGOUT 1 B5 DIGO...

Page 233: ...0 7 __ 469 SOURCE TAG 7 __ 470 DESTINATION TAG 6 __LINK 11 LINK 11 LINK 11 LINK 11 7 __ 390 SOURCE TAG 7 __ 391 DESTINATION TAG 7 __ 392 ADVANCED 7 __ 393 MODE 7 __ 394 AUX SOURCE 6 __LINK 12 LINK 12 LINK 12 LINK 12 7 __ 395 SOURCE TAG 7 __ 396 DESTINATION TAG 7 __ 397 ADVANCED 7 __ 398 MODE 7 __ 399 AUX SOURCE 4 __RESERVED Reserved 5 __FACTORY USE ONLY 6 __DO NOT ALTER 7 __ 162 MIN MMI CYCLE TM R...

Page 234: ...__ 046 ILOOP SUSPEND Reserved 7 __ 114 SEQ STATE Reserved 7 __ 117 HEALTH INHIBIT Reserved 7 __ 215 G L POWER METER Reserved 7 __ 267 POSITION COUNT Reserved 7 __ 275 POSITION DIVIDER Reserved 7 __ 387 RAW POS COUNT Reserved 7 __ 278 PLL ERROR Reserved 7 __ 295 FILTER INPUT Reserved 7 __ 296 FILTER OUTPUT Reserved 7 __ 372 R L DELTA Reserved 7 __ 373 SYS RAMP DELTA Reserved 7 __ 389 PERCENT RPM Re...

Page 235: ... 4 __ 039 CONFIGURE ENABLE 4 __ 521 NOM MOTOR VOLTS 4 __ 523 ARMATURE CURRENT 4 __ 524 FIELD CURRENT 4 __ 543 ZERO CAL INPUTS Reserved 4 __ 209 FLD CTRL MODE 4 __ 210 FLD VOLTS RATIO 4 __ 018 AUTOTUNE 4 __ 047 SPEED FBK SELECT 4 __ 024 ENCODER LINES 4 __ 022 ENCODER RPM 4 __ 049 ENCODER SIGN 4 __ 013 SPD INT TIME 4 __ 014 SPD PROP GAIN ...

Page 236: ...10 28 Parameter Specification Table 590 Series DC Digital Converter ...

Page 237: ...s approximately 50W m for a 10 C temperature rise of internal air above ambient Altitude Altitude Altitude Altitude If 500 metres 1650 feet above sea level derate Motor Power rating by 1 per 200 metres 660 feet to a maximum of 5 000 metres 16 500 feet Humidity Humidity Humidity Humidity Maximum 85 relative humidity at 40 C non condensing Atmosphere Atmosphere Atmosphere Atmosphere Non flammable no...

Page 238: ...e 2 Frame 2 Frame 2 Frame 2 40 40 18 25 10 132 10 70 70 30 40 10 234 10 110 110 50 60 10 354 10 165 165 75 100 10 519 10 Frame 3 Frame 3 Frame 3 Frame 3 270 270 120 150 10 840 10 Frame 4 Frame 4 Frame 4 Frame 4 380 420 150 200 30 1230 18 500 550 225 300 30 1590 18 725 800 327 400 30 2265 30 830 910 335 500 30 2580 30 Frame 5 Frame 5 Frame 5 Frame 5 1580 1740 650 900 30 4890 85 Frame H Frame H Fram...

Page 239: ...1 x Idc Amps ac rms build related Field Supply Voltage Field Supply Voltage Field Supply Voltage Field Supply Voltage Build related 3 Phase Input 3 Phase Input 3 Phase Input 3 Phase Input 3 phase rotation insensitive no adjustment necessary for frequency change Auxiliary Power Supply Details Auxiliary Supply Auxiliary Supply Auxiliary Supply Auxiliary Supply Auxiliary Supply Current Auxiliary Supp...

Page 240: ...o Eurotherm Drives Part No 500Vac 500Vac 500Vac 500Vac 600Vac 600Vac 600Vac 600Vac 500Vac 500Vac 500Vac 500Vac 600Vac 600Vac 600Vac 600Vac For use without filters Frame 1 Frame 1 Frame 1 Frame 1 15 13 5 50 µH CO466448U015 35 36 50 µH CO466448U040 Frame 2 Frame 2 Frame 2 Frame 2 40 36 50 µH CO466448U040 70 63 50 µH CO466448U070 110 100 50 µH CO466448U110 165 148 5 50 µH CO466448U165 Frame 3 Frame 3...

Page 241: ... on the mains side of the contactor AC supply filter part numbers for conformance with EN55011 Class A Armature Current Rating A Armature Current Rating A Armature Current Rating A Armature Current Rating A Total Filter Watt Loss W Total Filter Watt Loss W Total Filter Watt Loss W Total Filter Watt Loss W Eurotherm Filter Part No Eurotherm Filter Part No Eurotherm Filter Part No Eurotherm Filter P...

Page 242: ...90075 300 306 725 900 CH590095 670 781 830 1000 CH590016 945 1125 Frame 5 Frame 5 Frame 5 Frame 5 1580 2 x 1000 CH590016 945 1125 Power Semiconductor Protection Fuses Frame H For fuses where compliance to UL Standards are required refer to Chapter 12 Installing the Converter Requirements for UL Compliance Controller Rating Controller Rating Controller Rating Controller Rating A A A A Line Fuse Rat...

Page 243: ... Rating Fuse Rating Fuse Rating Fuse Rating Eurotherm Part No Eurotherm Part No Eurotherm Part No Eurotherm Part No Frames 1 2 3 Frames 1 2 3 Frames 1 2 3 Frames 1 2 3 10x38mm 10A CS470407U010 Frame 4 5 Frame 4 5 Frame 4 5 Frame 4 5 10x38mm 30A CS470407U030 External field fuses are required for Frame H units Earthing Safety Details Grounding Grounding Grounding Grounding Permanent earthing is mand...

Page 244: ...ection Overload Recover Reverse Voltage Protection Operating Voltage Off state leakage current 24V dc 100mA maximum source 10ms Negligible up to 50mA load short circuit protection provided Source 0 1A None Indefinite Automatic Yes 30V dc 0 4mA Analog Input Output Terminal blocks A B and C are located on the control board each block being a 9 way plug in connector In addition to terminal blocks A B...

Page 245: ...t is approximately equal to 1 15Vac supply A Armature connection negative A Converter dc power output reference Armature Negative connection to dc motor Maximum voltage dependent upon the supply voltage the ratio being Vout is approximately equal to 1 15Vac supply A External field supply FL1 External single phase ac Line 1 input to field bridge 500V ac maximum 50 60Hz line to line FL1 D1 External ...

Page 246: ...F D3 Field Output F DC supply for motor field connections 0 9 x Vac F D4 Auxiliary supply Aux N Neutral 110 230V 50 60Hz line to line CONTROL N D7 Auxiliary supply Aux L Line These terminals are the mains input connections for the switch mode power supply and contactor control relay supply Refer to the Product Code Block 8 for the specified auxiliary voltage Refer to Cooling page 11 19 when using ...

Page 247: ...ield and interpole windings of the machine The controller complies with the requirements of IEC 34 11 2 2 and is suitable for use with Mark A detectors These devices have a low resistance typically 200Ω up to a reference temperature 125o C Above this temperature their resistance rises rapidly to greater than 4kΩ The preferred installation is for three detectors to be connected in series between te...

Page 248: ...l speed setpoint reverse in speed setpoint mode 10V 100 Positive current demand 10V 100 Reverse current demand NO A3 Analog Input 3 Ramped Speed Setpoint 10V Full speed setpoint 10V Full speed setpoint reverse YES A4 Analog Input 4 Aux Current Clamp ve 10V 200 Positive current demand 10V 200 Reverse current clamp YES A5 Analog Input 5 Main Current Limit Aux Current Clamp ve The function of analog ...

Page 249: ...dified by the standstill zero threshold parameter to give the desired accuracy of operation 24V at zero speed 100mA maximum YES B5 Digital Output 2 Drive Healthy Drive Operational This output is true when the controller is Healthy 24V when Healthy 100mA maximum YES B6 Digital Output 3 Drive Ready This output is true when the controller is ready to function i e locked into the mains 24V when Ready ...

Page 250: ...am stop coast stop signals are high and the controller is enabled When the input is removed the controller will perform a regenerative stop to zero speed A regenerative stop can only be achieved by a 4 quad regenerative controller the 2 quad non regenerative controller will coast to zero speed 24V True Run 0V o c False Normal Stop Threshold 16V NO C3 Jog Input Jog When the Jog Input is held at 24V...

Page 251: ...p Output follows the Ramped Setpoint Input with a delay determined by the Acceleration and Deceleration Ramped time parameters 24V True Hold 0V False Ramp Threshold 16V YES C7 Digital Input 3 Current Demand Isolate This input alters the drive operation from Speed Control to Current Control When digital input No 3 is true analog input No 2 provides the current demand and the speed loop is disconnec...

Page 252: ... motor field connections The DC output voltage at these terminals will depend upon the AC supply voltage and the mode of field control Please refer to the Product Manual for details of the drive capability and operation Maximum drive field output capability is 60A DC F F External Armature Volts Sense This connection can be used if a more accurate value of armature voltage is required for example a...

Page 253: ... BLOCK G ENCODER OPTION Terminal Block G pinouts will change function depending upon which option board is fitted to the control board The configuration supplied as standard is with the Switchable Tacho Calibration Option fitted Further information on the other options may be obtained from the relevant Technical Manual TECHNOLOGY BOX OPTION SERIAL COMMUNICATIONS TECHNOLOGY BOX OPTION SERIAL COMMUN...

Page 254: ...AWG L1 L2 L3 13 5Nm 120 lb in 6 AWG Grounding terminal 13 5Nm 120 lb in 6 AWG FL1 FL2 F F 0 8Nm 7 0 lb in 14 AWG BL1 BL2 BL3 0 8Nm 7 0 lb in 6 18 AWG Dependent upon fan used L N 3 4 TH1 TH2 AUX CONT TB4 0 5Nm 5 0 lb in 12 AWG 110A UNITS 110A UNITS 110A UNITS 110A UNITS A A 13 5Nm 120 lb in 1 0 AWG L1 L2 L3 13 5Nm 120 lb in 3 AWG Grounding terminal 13 5Nm 120 lb in 6 AWG FL1 FL2 F F 0 8Nm 7 0 lb in...

Page 255: ... 110 120V ac 110 120V ac 110 120V ac 110 120V ac Fan Power Rating Fan Power Rating Fan Power Rating Fan Power Rating 220 240V ac 220 240V ac 220 240V ac 220 240V ac Frame 1 Frame 1 Frame 1 Frame 1 15 45 no fan 0 N A N A 35 45 Integral Fan 1 N A N A Frame 2 Frame 2 Frame 2 Frame 2 40 45 Integral Fan 1 N A N A 70 45 Integral Fan 1 N A N A 110 45 Integral Fan 1 N A N A 165 45 Integral Fan 1 N A N A F...

Page 256: ...or Armature Thyristor Field Bridge Field Bridge Field Bridge Field Bridge Fan Fan Fan Fan Fan Assy Fan Assy Fan Assy Fan Assy 591P 0040 220 AH470330U101 CF385522U016 CF470349 DL465313 No Sub Assembly 590P 0040 220 AH470330U102 CF385522U016 CF470349 DL465313 No Sub Assembly 591P 0070 220 AH470330U101 CF385524U016 CF470349 DL465313 No Sub Assembly 590P 0070 220 AH470330U102 CF385524U016 CF470349 DL4...

Page 257: ...1 AH466704U001 AH466703U002 CF466697U016 590P 0725 220 AH466701U001 AH466704U001 AH466703U002 CF466697U016 591P 0830 220 AH466701U001 AH466704U001 AH466703U002 CF466767U016 590P 0830 220 AH466701U001 AH466704U001 AH466703U002 CF466767U016 591P 0380 500 AH466701U002 AH466704U001 AH466703U002 CF466796U016 590P 0380 500 AH466701U002 AH466704U001 AH466703U002 CF466796U016 591P 0500 500 AH466701U002 AH...

Page 258: ...F385523U018 CW464320U018 LA466711U001 LA466711U002 590P 0725 600 CF385523U018 CW464320U018 LA466711U001 LA466711U002 591P 0830 600 CF385523U018 CW464320U018 LA466711U001 LA466711U002 590P 0830 600 CF385523U018 CW464320U018 LA466711U001 LA466711U002 Frame 5 Frame 5 Frame 5 Frame 5 Product Product Product Product Power Board Power Board Power Board Power Board Suppression Board Suppression Board Sup...

Page 259: ...03U102 AH466004U102 591P 2700 690 AH466001U001 AH466003U102 AH466003U104 AH466004U102 590P 2700 690 AH466001U001 AH466003U102 AH466004U102 Frame H Frame H Frame H Frame H Product Product Product Product Field Assembly Field Assembly Field Assembly Field Assembly Phase Assembly Phase Assembly Phase Assembly Phase Assembly Fuses Fuses Fuses Fuses Fan 110V Fan 110V Fan 110V Fan 110V 591P 1200 500 LA4...

Page 260: ...11 24 Technical Specifications 590 Series DC Digital Converter ...

Page 261: ... the screen in this case earth one end via a 1µF 50Vac capacitor and the other must be directly earthed Keep unshielded cable as short as possible inside the cubicle Always maintain the integrity of the shield If the cable is interrupted to insert contactors etc re connect the screen using the shortest possible route Keep the length of screen stripped back as short as possible when making screen c...

Page 262: ...0m 164 feet then the separation would be 50 10 x 0 25m 1 25m 164 32 8 x 0 8 4 feet Sensitive cables should cross noisy cables at 90 Never run sensitive cables close or parallel to the motor cable for any distance Never run supply or motor cables in the same bundle as the signal control and feedback cables even if they are screened Ensure EMC filter input and output cables are separately routed and...

Page 263: ... components fitted inside must be sufficiently immune The VSD external filter and associated equipment are mounted on to a conducting metal mounting panel Do not use cubicle constructions that use insulating mounting panels or undefined mounting structures Cables between the VSD and motor must be screened or armoured and terminated at the VSD or locally on the back panel Single VSD Single Motor Ap...

Page 264: ...2 2 Star Point Earthing 1 Clean Earth Busbar insulated from the mounting panel Used as a reference point for all signal and control cabling This may be further subdivided into an analogue and a digital reference busbar each separately connected to the star earthing point The digital reference is also used for any 24V control 2 Dirty Earth Busbar insulated from the mounting panel Used for all power...

Page 265: ... parts of the VSD system Variable Speed Drive VSD Input or output chokes transformers The cable between VSD and motor even when screened armoured AC DC brushed motors due to commutation Relays and contactors even when suppressed From experience the following equipment is particularly sensitive and requires careful installation Any transducers which produce low level analogue outputs 1V e g load ce...

Page 266: ... Semiconductor Fuses Input Line Semiconductor Fuses Input Line Semiconductor Fuses Ratings Ratings Ratings Ratings Part No Gould Part No Gould Part No Gould Part No Gould HP 500V HP 500V HP 500V HP 500V A A A A Vac Vac Vac Vac A A A A I I I I2 2 2 2 t A t A t A t A2 2 2 2 s s s s or equivalent or equivalent or equivalent or equivalent 7 5 15 500 31 3 750 A60Q35 20 35 500 31 3 750 A60Q35 20 40 500 ...

Page 267: ...s The field grounding terminal s is identified with the International Grounding Symbol IEC Publication 417 Symbol 5019 Field Terminal Kits UL compliant terminal kits are available for the connection of power wiring for the following Converter ratings These terminals must be applied with the correct tooling as described in the Installation Instructions provided with each terminal kit Kit Part Numbe...

Page 268: ... AWG 165 148 5 1 3 0 AWG 165 1 4 0 AWG Frame 4 5 Frame 4 5 Frame 4 5 Frame 4 5 380 342 1 700 Kcmil 380 1 750 Kcmil 500 450 1 1250 Kcmil 500 1 1500 Kcmil 725 653 1 3 inch bus bar 725 1 3 inch bus bar 830 747 1 3 inch bus bar 830 1 4 inch bus bar 1580 1427 2 4 inch bus bar 1580 2 4 inch bus bar Recommended Wire Sizes Frame H Local wiring regulations always take precedence Input Input Input Input Out...

Page 269: ... the low voltage directive S I No 3260 implements this LVD directive into UK law An EC Declaration of Conformity low voltage directive is included at the end of this chapter CE Marking for EMC Who is Responsible Note The specified EMC emission and immunity performance of this unit can only be achieved when the unit is installed to the EMC Installation Instructions given in this manual According to...

Page 270: ... Manufacturer s EMC Declaration at the end of this chapter that you can use as a basis for your own justification of overall compliance with the EMC directive There are three methods of demonstrating conformity 1 Self certification to a relevant standard 2 Third party testing to a relevant standard 3 Writing a technical construction file stating the technical rationale as to why your final machine...

Page 271: ...s Relevant Apparatus Relevant Apparatus Relevant Apparatus Relevant Apparatus Unit used as a Unit used as a Unit used as a Unit used as a Component Component Component Component Assuming installation to EMC instructions in this manual Filter refers to a specified external filter filter EMC compliance no filter filter EMC compliance may be applied for no filter Installation Installation Installatio...

Page 272: ...082 2 1995 EMC CHARACTERISTICS STATED IN MANUAL OPTIONAL E D FILTERS AVAILABLE TO ASSIST USERS IN CONFORMANCE WITH THE EMC DIRECTIVE EMC INSTALLATION GUIDELINES STATED IN MANUAL CEMEP VALIDITY FIELDS 2 3 AND 4 NO EMC CE MARK APPLIED TO E D MODULE A GLOBAL EMC SOLUTION MAY BE ADVANTAGEOUS MANUFACTURER SUPPLIER INSTALLERS RESPONSIBILITY TO CONFORM WITH EMC DIRECTIVE E D EMC CHARACTERISTICS AND MANUF...

Page 273: ...ation for EMC compliance when the unit is used as a component We Eurotherm Drives Limited address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment is in accordance with the relevant clauses from the following standards BSEN50081 2 1994 BSEN5008...

Page 274: ...12 14 Certification for the Converter 590 Series DC Digital Converter ...

Page 275: ...supply rails The 15V dc rail is monitored via a reference element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings which are rectified and smoothed with a separate SMPS element providing a regulated 5V dc rail The SMPS operates over a0n input voltage range o...

Page 276: ...ltage feedback heatsink thermistor heatsink overtemperature heatsink fan 24V supply armature coding phase rotation coding phase rotation SMPS 24V 15V 5V 0V 15V 24V main contactor pilot field current feedback field bridge DC CT motor thermistor isolated motor overtemperature FS6 FS5 FS7 conn 1 TERMINAL BOARD POWER BOARD 3 phase present 3 phase present control MC current feedback Figure 13 3 Connect...

Page 277: ...erence element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings which are rectified and smoothed with a separate SMPS element providing a regulated 5V dc rail The SMPS operates over a0n input voltage range of 110V to 240V ac 10 50 60Hz CONN 29 T5 T2 T3 T6 T1...

Page 278: ...components feedback heatsink thermistor heatsink overtemperature heatsink fans 24V supply isolated motor overtemperature TH2 TH1 motor thermistor 24V 15V 5V 0V 15V 24V MC coil MC coil FS7 N L 4 3 control MC SMPS transfomer option motor fan circuit breaker conn 1 M1 U M2 V M3 W FL1 FL2 TERMINAL BOARD main contactor pilot field current f b DC CT A1 internal external field supply selector MC Aux Fiel...

Page 279: ...The 5V dc rail is monitored via a reference element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The 15V dc rails are generated via separate secondary windings which are rectified smoothed and stabilised by linear regulators The SMPS operates over an input voltage range of 110V to 240V ac 10 50 60Hz The auxiliary supply fuse FS1...

Page 280: ... an ac or dc power contactor in series with the main power path to ensure correct power up sequencing This contactor is directly initiated by the Microcontroller via an isolating relay which drives the contactor coil with the same voltage as that of the auxiliary supply This is achieved by the brown wire connection from COIL LIVE F28 to RELAY F25 and the blue wire connection from COIL NEUTRAL F21 ...

Page 281: ...OLET BROWN RED YELLOW ORANGE ORANGE ORANGE F7 GREY F6 G1 G2 F F GR KR GY KY 1 2 PLL ACCT FIELD D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1 COIL NEUTRAL RLY POWER SUPPLY 24 15 5 0 15 24 D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1 COIL NEUTRAL RLY POWER SUPPLY 24 ...

Page 282: ...18 D1 D2 D3 D4 24V 0V RFI GND F25 F23 F24 F21 FS1 F22 F27 D5 D6 D7 D8 TRANSFORMER PTR PTY F14 F13 F17 TH1 TH10 TH3 TH12 TH5 TH8 TH7 TH4 TH9 TH6 TH11 TH2 F15 F9 FS2 FS3 FS4 A A EX A EX A PLN PLM PLL PLK PLJ F F A A L1 L2 L3 F26 F28 Figure 13 8 590 Power Board 4 Quad AH385851U002 U005 Frame 3 ...

Page 283: ...IOLET BROWN RED YELLOW ORANGE ORANGE ORANGE F7 GREY F6 G1 G2 F F GR KR GY KY 1 2 PLL ACCT FIELD D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1 COIL NEUTRAL RLY POWER SUPPLY 24 15 5 0 15 24 A L1 L2 L3 A D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1 COIL NEUTRAL RLY PO...

Page 284: ... to the primary of a high frequency transformer the output of which is rectified and smoothed to provide the dc power supply rails The 15V dc rail is monitored via a reference element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings which are rectified and s...

Page 285: ... POWER SUPPLIES MOTOR OVERTEMPERATURE MAIN CONTACTOR PILOT RELAY FAN FAN OVERTEMPERATURE ARMATURE THERMOSTAT FIELD THERMOSTAT CODING 3 PHASE PRESENT 3 PHASE PRESENT 50 WAY CONTROL CABLE 20 WAY FIRING CABLE AH466703U002 K G K G K G K G K G K G TH7 TH4 TH9 TH6 TH11 TH2 AH466703U002 K G K G K G K G K G K G TH10 TH1 TH12 TH3 TH8 TH5 FL1 FL2 L N MC TH1 TH2 MOTOR THERMISTOR AUXILIARY SUPPLY EXTERNAL FIE...

Page 286: ... SMPS POWER SUPPLIES MOTOR OVERTEMPERATURE MAIN CONTACTOR PILOT RELAY FAN FAN OVERTEMPERATURE ARMATURE THERMOSTAT FIELD THERMOSTAT CODING 3 PHASE PRESENT 3 PHASE PRESENT 50 WAY CONTROL CABLE 10 WAY FIRING CABLE AH466703U002 K G K G K G K G K G K G TH1 TH4 TH3 TH6 TH5 TH2 FL1 FL2 L N MC TH1 TH2 MOTOR THERMISTOR AUXILIARY SUPPLY EXTERNAL FIELD SUPPLY F F MOTOR FIELD TRIGGER BOARD CODING CONN4 SNUBBE...

Page 287: ...t and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings which are rectified and smoothed with individual linear regulators providing 15V dc rail The SMPS operates over an input voltage range of 110V to 240V ac 10 50 60Hz Power Board Field Board Swing frame TB9 TB...

Page 288: ...RIBBON TO TRIGGER BOARDS ribbon FIELD ASSEMBLY FIELD AC SUPPLY EXT A A L1 L2 L3 A EXT A FS1 FS2 FS3 1 2 3 G1 K1 FS7 FS8 FS9 LINE SUPP FL1 FL2 0V CODING PHASE ROTATION 3 PHASE PRESENT FIELD TRIGGER TH4 TH1 L1 TH6 TH3 L2 TH2 TH5 L3 SUPRESSION TRIGGER TH1 4 SUPRESSION TRIGGER TH5 2 SUPRESSION TRIGGER TH3 6 UPPER HEAT SINK A R Y K A LOWER HEAT SINK A A K THB R Y THA 2 WAY CONNECTOR 3 WAY CONNECTOR Pow...

Page 289: ...INE SUPP FL1 FL2 0V DING PHASE ROTATION 3 PHASE PRESENT FIELD TRIGGER UPPER TH2 TH11 TH8 TH9 TH7 TH12 TH10 FS1 FS3 FS5 FS4 FS6 FS2 TH4 TH7 L1 TH2 TH11 L3 TH6 TH9 L2 THB K A 2 WAY CONNECTOR AC THA A K 3 WAY CONNECTOR THA A K 3 WAY CONNECTOR AC THB K A 2 WAY CONNECTOR BLANK TRIGGER TH2 11 BLANK TRIGGER TH5 8 BLANK TRIGGER TH4 7 BLANK TRIGGER TH1 10 BLANK TRIGGER TH6 9 BLANK TRIGGER TH3 12 26 WAY RIB...

Page 290: ...thout internal filters on cable runs in excess of 25 metres Refer to Chapter 11 External AC Supply RFI Filters for Part Numbers Microtach Option Board Two board types for connecting to a plastic or glass fiber Microtach encoder Glass Plastic AH386025U001 AH386025U002 Encoder Option Board A board to interface to a wire ended encoder AH377775U001 universal Tacho Calibration Option Board A switchable...

Page 291: ...d The board accepts connection from a wire ended encoder If fitted refer to the Encoder Technical Manual for further information Tacho Calibration Option Board The board accepts connection from an analog tachogenerator If fitted refer to the Tachogenerator Technical Manual for further information ENCODER 5701 5901 Microtach 5701 5901 MICROTACH OPTION BOARD COMMS Option Mounting ENCODER Wire ended ...

Page 292: ...re supported each requiring a different Technology Box The type of Technology Box fitted is selected in the TYPE parameter RS485 EI BINARY EI ASCII or MODBUS RTU PROFIBUS DP LINK DEVICENET CANOPEN LONWORKS The option allows the 590 Converter to be controlled as part of a system The system can also comprise other Eurotherm Drives products such as the 605 and 584SV Inverters or any other equipment u...

Page 293: ...rd EI BISYNCH ASCII communications protocol contact Eurotherm Drives for further information A standard P3 lead is used to connect to the Converter P3 Port Pin P3 Port Pin P3 Port Pin P3 Port Pin Lead Lead Lead Lead Signal Signal Signal Signal 1 Black 0V 2 Red 24V 3 Green TX 4 Yellow RX 6 Way Lead to DB9 DB25 Connector Note There is 24V present on pin 2 of the P3 port This may damage your PC or th...

Page 294: ...Converter by selecting UDP XFER RX on the MMI and pressing the UP key as instructed When the Converter says RECEIVING begin the file transmission The file ends in a 00000001FF which the Converter uses to close the file As indicated reset the Converter by pressing the E key UDP Download UDP XFER TX This is the transfer of the parameters from the Converter to a host computer This information fully d...

Page 295: ...les Start downloading on the Converter by selecting DUMP MMI TX on the MMI and pressing the UP key as instructed The file ends in a ctrl z With some packages this automatically closes the file but if this is not the case when the Converter says it has finished and the host has stopped scrolling text close the file by hand The file can now be treated like any normal text file MMI Dump The following...

Page 296: ...tic cable The 5703 unit itself is simply an electric signal to light converter and does not alter the signal in any way this is achieved within the software data of the Converter It is fitted with one fibre optic receiver and two fibre optic transmitters the fibre optic receiver has a fixed function to receive data from the preceding unit while the transmitter sends data to the following unit The ...

Page 297: ...ramp input may often be of use in line master drives but the ramp should be disabled in slave drives Note that the P3 setpoint may be passed through the ramp function in such a case the analog input to the ramp terminal A4 is automatically disconnected 2 Analog input 1 terminal A2 is used for inch setpoints During normal running the terminal is shorted to 0V and the deadband function is used so th...

Page 298: ...f an enquiry reading information from the Converter is performed on this Read Write parameter Writing any value to this parameter will set the value to 00C0 Clearing the last error value may be useful in seeing a repetitive error re occurring Value Value Value Value Description Description Description Description 00C0 No error 01C7 Invalid mnemonic 02C2 Checksum BCC error 03C2 Framing or overrun e...

Page 299: ... control The following block diagrams show this factory set up If you make any permanent changes to the block diagram remember to update the non volatile memory within the Converter by performing a PARAMETER SAVE Refer to Chapter 5 The Operator Station Saving Your Application To return to the default application refer to Chapter 5 The Operator Station Menu Shortcuts and Special Key Combinations ...

Page 300: ...15 2 The Default Application 590 Series DC Digital Converter ...

Page 301: ...0 191 BEMF FBK LEAD 100 192 BEMF FBK LAG 0 0 SECS 185 FLD QUENCH DELAY QUENCH 186 FLD QUENCH MODE Alarms READY 125 FALSE HEALTHY 122 TRUE HEALTH WORD 115 0x0000 HEALTH STORE 116 0x0000 REMOTE TRIP 542 FALSE STALL TRIP 112 OK LAST ALARM 528 0x0000 ENABLED 19 FIELD FAIL ENABLED 111 5703 RCV ERROR INHIBITED 28 STALL TRIP INHIBIT TRUE 305 TRIP RESET ENABLED 81 SPEED FBK ALARM ENABLED 92 ENCODER ALARM ...

Page 302: ...P SCALER TRIM 0 00 410 INPUT 1 0 00 411 INPUT 2 1 0000 412 RATIO 1 1 0000 413 RATIO 2 1 0000 418 DIVIDER 1 1 0000 414 DIVIDER 2 ENABLED 408 ENABLE OFF 409 INT DEFEAT 0 100 SECS 403 FILTER T C 0 473 MODE 20 00 474 MIN PROFILE GAIN PROFILED GAIN 475 0 0 Setpoint Sum 2 SPT SUM 2 451 0 00 0 00 444 INPUT 0 1 0000 447 RATIO 0 1 0000 448 DIVIDER 0 0 00 443 INPUT 1 1 0000 446 RATIO 1 1 0000 466 DIVIDER 1 ...

Page 303: ...IME ZERO SETPOINT ZERO SPEED SPEED THRESHOLD STANDSTILL AT STANDSTILL AT ZERO SPEED AT ZERO SETPOINT DELAY STALLED STALL TRIP DELAY COMP RAISE LOWER O P MAX VALUE MIN VALUE RAISE LOWER RAISE INPUT LOWER INPUT EXT RESET RESET VALUE INCREASE RATE DECREASE RATE ENCODER RPM x ENCODER SIGN ENCODER x ANALOG TACH CAL TACH INPUT BACK EMF SPEED F B SELECT ZERO SPEED OFFSET A9 A6 A5 C6 A2 A3 A8 A7 C8 A4 C7 ...

Page 304: ...PROP GAIN ARMATURE V CAL IR COMPENSATION x MAX VOLTS MIN FIELD FIELD SETPOINT FIELD I CAL RATIO OUT IN FIELD CONTROL MODE FIELD I FEEDBACK FIELD DEMAND BACK EMF CURRENT FEEDBACK TERMINAL VOLTS FIELD ENABLE FIELD WEAK ENABLE FIELD ENABLE SCALED ARMATURE VOLTAGE FEEDBACK FIELD THYRISTOR FIRING CONTROL FIELD FIRING ANGLE SCALED FIELD CURRENT FEEDBACK 21 20 191 192 178 177 176 175 179 171 174 182 210 ...

Page 305: ...O SPEED TIMEOUT AT ZERO SPEED NORMAL STOP PROGRAM STOP MOTOR OVERSPEED MISSING PULSE FIELD OVERCURRENT FIN TEMPERATURE MOTOR OVERTEMPERATURE OVERVOLTS TACH FAIL ENCODER P3 PORT STALL TRIP OVERCURRENT TRIP EXTERNAL TRIP ACCTS AUTOTUNE ERROR AUTOTUNE ABORT FIELD FAIL 3 PHASE FAILED PHASE LOCK FAILED MC CLOSED SIGNAL MAIN CONTACTOR ENABLE START FLD QUENCH MODE 168 11 170 161 VALUE SET UP PARAMETER LO...

Page 306: ...Tx Rx NON ISOLATED RS232 P3 PORT 2 LINE X 16 CHARACTER DISPLAY E M KEYBOARD FIRING GATE ARRAY DRIVERS PULSE TRANSFORMERS MASTER M ARMATURE ARMATURE VOLTS ISOLATE SLAVE Va a al I I l SYSTEM EPROM EEPROM RAM HEAT SINK SWITCH SERIAL LINK PRESENT ARMATURE VOLTS ARMATURE CURRENT FIELD VOLTS FIELD CURRENT OVERCURRENT TRIP MISSING Ia PULSE INSTANTANEOUS IA AVERAGE IA AUXILIARY SUPPLY RESET ACCT PRESENT C...

Page 307: ...N CHK D 1 HA466461U002 Contains Frame 4 and software version 5 x Replaces manual HA466461U001 16158 7 8 01 CM GR FIRST USED ON MODIFICATION RECORD 590 Series DC Digital Converter EUROTHERM DRIVES DRAWING NUMBER ZZ466461U002 SHT 1 OF 1 ...

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