1.5 TORQUE VALUES
STANDARD
●
5 mm bolt and nut
5 N.m (3.5 lbf.ft)
●
6 mm bolt and nut
10 N.m (7.2 lbf.ft)
●
8 mm bolt and nut
22 N.m (16 lbf.ft)
●
10 mm bolt and nut
35 N.m (25 lbf.ft)
●
12 mm bolt and nut
55 N.m (40 lbf.ft)
ENGINE
●
Cylinder head nut
28 N.m (20.7 lbf.ft)
●
Spark plug
12 N.m (8.9 lbf.ft)
●
Cylinder head bolt
20 N.m (14.8 lbf.ft)
●
Alternator bolt
8 N.m (5.9 lbf.ft)
FRAME
●
Handlebar upper holder bolt
24 N.m (17.7 lbf.ft)
●
Throttle housing cover screw
4 N.m (2.9 lbf.ft)
●
Steering shaft nut
50 N.m (36.9 lbf.ft)
●
Steering shaft holder bolt
33 N.m (24 lbf.ft)
●
Wheel rim bolt
18 N.m (13.3 lbf.ft)
●
Tie rod lock nut
35 N.m (25.8 lbf.ft)
●
King pin nut
40 N.m (29 lbf.ft)
●
Handlebar lower holder nut
40 N.m (29.5 lbf.ft)
●
Front wheel bolt
24 N.m (17.7 lbf.ft)
●
Front axle castle nut
40-60 N.m (30-45 lbf.ft)
●
Front brake arm nut
4 N.m (3.0 lbf.ft)
●
Rear brake arm nut
7 N.m (5.2 lbf.ft)
●
Rear axle castle nut
40-60 N.m (30-45 lbf.ft)
●
Rear wheel bolt
24 N.m (17.7 lbf.ft)
●
Exhaust muffler mounting bolt
30 N.m (22.1 lbf.ft)
●
Engine hanger bolt
30 N.m ( 22 lbf.ft)
●
Rear axle holder bolt
90 N.m (65 lbf.ft)
●
Swing arm pivot nut
90 N.m (65 lbf.ft)
●
Rear shock absorber mounting nut
45 N.m (33 lbf.ft)
5
Summary of Contents for CXL-150 - SERVICE
Page 95: ...Picture of right side is for EXL150 2004 two passengers For EXL150 Viper St 95...
Page 99: ...METER CABLE METER CABLE 99...
Page 100: ...METER CABLE METER SENSOR 100...
Page 101: ...12 9 WIRING DIAGRAM This diagram is for ATV YXL 150 101...
Page 102: ...This diagram is for ATV CXL 150 102...
Page 103: ...This diagram is for ATV EXL 150 103...
Page 104: ...This diagram is for ATV EXL 150 2004 two passengers 104...
Page 105: ...This diagram is for ATV EXL 150 105 1 Reserve for a electric choke carburetor Optional...
Page 106: ...This diagram is for ATV EXL 150 VIPER ST 106...
Page 107: ...This diagram is for ATV RXL 150 1 Reserve for a electric choke carburetor Optional 107...