16
4.CYLINDER HEAD / VALVES
4.1 SERVICE INFORMATION
4.4 CYLINDER HEAD REMOVAL
4.2 TROUBLESHOOTING
4.5 CYLINDER HEAD INSTALLATION
4.3 CAMSHAFT COMPOSITION REMOVAL
4.1 SERVICE INFORMATION
GENERAL
This section describes cylinder head, valves, camshaft and the other parts maintenance. The engine must be
removed from the frame to service cylinder head. Camshaft lubrication oil is fed to the cylinder head through an
oil orifice in the engine case. Before installing the cylinder head be sure the orifice is not clogged and the gasket,
O-ring and dowel pins are in place.
SPECIFICATIONS
ITEM STANDARD
SERVICE LIMIT
CYLINDER COMPRESSION
12±0.5 kg/cm
2
--------
IN 29.795 29.395
CAM LOBE HEIGHT
EX 29.560 29.160
ROCKER ARM I.D.
10.000-10.018
10.10
ROCKER ARM SHAFT O.D. 9.972-9.987
9.91
CYLINDER HEAD WARPAGE
--------
0.05
IN 32.3
31.2
VALVE SPRING FREE LENGTH
OUT 35.0
34.1
IN 4.975-4.990
4.90
VALVE STEM O.D.
EX 4.955-4.970
4.90
VALVE GUIDE I.D.
IN/EX
5.000-5.012
5.30
IN 0.010-0.037
0.08
STEM-TO-GUIDE CLEARANCE
EX 0.030-0.057
0.10
IN 1.0
1.8
VALVE SEAT WIDTH
EX 1.0
1.8
TORQUE VALUES
Cylinder head bolts
8 ~ 12 n-m (0.8 ~ 1.2 kg-m)
Camshaft holder flange nuts
20 ~ 24 n-m (2.0 ~ 2.4 kg-m)
Tappet adjusting nut
9 ~ 12 n-m (0.9 ~ 1.2 kg-m)
Summary of Contents for CXL-150 - SERVICE
Page 95: ...Picture of right side is for EXL150 2004 two passengers For EXL150 Viper St 95...
Page 99: ...METER CABLE METER CABLE 99...
Page 100: ...METER CABLE METER SENSOR 100...
Page 101: ...12 9 WIRING DIAGRAM This diagram is for ATV YXL 150 101...
Page 102: ...This diagram is for ATV CXL 150 102...
Page 103: ...This diagram is for ATV EXL 150 103...
Page 104: ...This diagram is for ATV EXL 150 2004 two passengers 104...
Page 105: ...This diagram is for ATV EXL 150 105 1 Reserve for a electric choke carburetor Optional...
Page 106: ...This diagram is for ATV EXL 150 VIPER ST 106...
Page 107: ...This diagram is for ATV RXL 150 1 Reserve for a electric choke carburetor Optional 107...