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7. TRANSMISSION / KICK STARTER
7.1 SERVICE INFORMATION
7.4 KICK STARTER DISASSEMBLY
7.2 TROUBLE SHOOTING
7.5 KICK STARTER ASSEMBLY
7.3 C.V.T DISASSEMBLY
7.6 C.V.T ASSEMBLY
7.1 SERVICE INFORMATION
If the drain tube assy. fills with water, the tube should be drained.
SPECIFICATIONS
(mm)
ITEM STANDARD
SERVICE LIMIT
Driven belt width
19.8 - 20.2
19.0
Weight roller O.D.
17.9 - 18.1
17.40
Movable drive face I.D.
27.98 – 28.0
28.03
Drive face collar I.D.
24.06 – 24.09
24.098
Drive face boss O.D.
23.96 – 23.98
23.92
Clutch outer I.D
124.8 – 125.2
125.5
Clutch weight lining thickness ------------------
1.5
Driven face spring length
168.4 – 169.4
164.0
TORQUE VALUES
Clutch outer nut
55 N-m (5.5 kg-m)
Drive face nut
55 N-m (5.5 kg-m)
7.2 TROUBLE SHOOTING
Engine starts but can’t travel
Worn driven belt.
Worn clutch lining.
Damaged driven face spring.
Low engine power
Worn driven belt.
Worn weight roller.
Dirty drive face.
Summary of Contents for CXL-150 - SERVICE
Page 95: ...Picture of right side is for EXL150 2004 two passengers For EXL150 Viper St 95...
Page 99: ...METER CABLE METER CABLE 99...
Page 100: ...METER CABLE METER SENSOR 100...
Page 101: ...12 9 WIRING DIAGRAM This diagram is for ATV YXL 150 101...
Page 102: ...This diagram is for ATV CXL 150 102...
Page 103: ...This diagram is for ATV EXL 150 103...
Page 104: ...This diagram is for ATV EXL 150 2004 two passengers 104...
Page 105: ...This diagram is for ATV EXL 150 105 1 Reserve for a electric choke carburetor Optional...
Page 106: ...This diagram is for ATV EXL 150 VIPER ST 106...
Page 107: ...This diagram is for ATV RXL 150 1 Reserve for a electric choke carburetor Optional 107...