Measure and record the cylinder I.D. at three levels
in both an X and Y-axis. Take the maximum reading
to determine the cylinder wear.
SERVICE LIMIT: 57.50 mm
Calculate the piston-to-cylinder clearance.
Take the maximum reading to determine the clearance.
SERVICE LIMIT: 0.10 mm
Calculate cylinder taper at three levels in an X and
Y-axis. Take the maximum reading to determine the
taper.
SERVICE LIMIT: 0.10 mm
Calculate the cylinder out-of-round at three levels in
an X and Y-axis. Take the maximum reading to
determine the out-of –round.
SERVICE LIMIT: 0.10 mm
Inspect the top of the cylinder for warpage.
SERVICE LIMIT: 0.10 mm
PISTON / PISTON RING INSPECTION
Measure the piston ring-to-groove clearance.
SERVICE LIMITS: TOP 0.12 mm
SECOND 0.12 mm
37
Summary of Contents for CXL-150 - SERVICE
Page 95: ...Picture of right side is for EXL150 2004 two passengers For EXL150 Viper St 95...
Page 99: ...METER CABLE METER CABLE 99...
Page 100: ...METER CABLE METER SENSOR 100...
Page 101: ...12 9 WIRING DIAGRAM This diagram is for ATV YXL 150 101...
Page 102: ...This diagram is for ATV CXL 150 102...
Page 103: ...This diagram is for ATV EXL 150 103...
Page 104: ...This diagram is for ATV EXL 150 2004 two passengers 104...
Page 105: ...This diagram is for ATV EXL 150 105 1 Reserve for a electric choke carburetor Optional...
Page 106: ...This diagram is for ATV EXL 150 VIPER ST 106...
Page 107: ...This diagram is for ATV RXL 150 1 Reserve for a electric choke carburetor Optional 107...