Epson Stylus Color C60 Service Manual Download Page 93

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C H A P T E R

DISASSEMBLY AND ASSEMBLY

Summary of Contents for Stylus Color C60

Page 1: ...EPSONStylusC50 C60 C61 C62 Color Inkjet Printer SEIJ02001 SERVICE MANUAL ...

Page 2: ...of this manual However should any errors be detected SEIKO EPSON would greatly appreciate being informed of them The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof EPSON is a registered trademark of SEIKO EPSON CORPORATION General Notice Other product names used herein are for identification purpose only and may...

Page 3: ...O SO WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS 4 WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES WARNING 1 REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN 2 MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE S...

Page 4: ...ts layout Electrical circuit boards schematics Exploded diagram Parts List Symbols Used in this Manual Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action Be aware of all symbols when they are used and always read NOTE CAUTION or WARNING messages Indicates an operating or ...

Page 5: ...eeding Mechanism was added Page 40 The description in the 2 1 5 1 Capping Mechanism was added Page 43 44 The description in the 2 1 6 Ink Sequence was added Page 45 The description in the 2 2 Electrical Circuit Operating Principles 2 2 1 C417 PSB PSB board was added Page 48 The description in the 2 2 2 C418 Main Main B C429 Main Board was added Page 49 The description in the 2 2 2 1 Main Elements ...

Page 6: ...tylus C50 C60 Section 1 Page 19 The description in the 1 2 12 CE Marking was amended Page 27 The description in the 1 4 4 Error Status was amended Section 2 Page 30 The annotation in the 2 1 Overview was added Page 39 The annotation in the 2 1 4 2 Paper Feeding Mechanism was added Page 41 The figure in the 2 1 5 1 Capping Mechanism was amended Page 42 The figure in the 2 1 5 2 Pump Unit Mechanism ...

Page 7: ...scription in the 2 1 2 Printhead was added Page 29 The description in the 2 1 2 2 Printing Method was added Page 30 The description in the 2 1 2 Carriage Mechanism was added Page 31 The description in the 2 1 3 Paper Load Feed Mechanism was added Page 39 40 The description in the 2 1 6 Ink Sequence was added Page 41 The description in the 2 2 Electrical Circuit Operating Principles was added Page ...

Page 8: ... Page 133 135 The description in the 6 1 3 Lubrication was added Section 7 Page 137 140 The description in the 7 1 1 Major Component Unit was added Page 148 151 The description in the 7 1 2 EEPROM Adress Map was added Page 165 169 The description in the 7 3 Exploded Diagram was added Page 172 The description in the 7 4 Part List was added Page 177 180 The diagram in the 7 5 Electrical Circuits was...

Page 9: ...ns 22 Printer Condition and Panel Status 23 Error Status 23 Printer Initialization 24 Operating Principles Overview 26 Printer Mechanism 26 Printhead 27 Carriage Mechanism 30 Paper Loading Feeding Mechanism 31 Ink System Mechanism 36 Ink Sequence 39 Electrical Circuit Operating Principles 41 C417 PSB PSE board C482 PSH board 42 C418 MAIN MAIN B C429 Main Board 46 C483 C484 MAIN B Board 52 Troubles...

Page 10: ...ller unit removal and PF motor removal 119 Ink system unit removal Cap unit Pump unit Waste drain ink pad 120 PF roller unit removal 123 PF motor removal 125 Adjustment Overview 127 Required Adjustment 127 Maintenance Overview 130 Cleaning 130 Service Maintenance 130 Lubrication 132 Appendix Connector Summary 137 Major Component Unit 137 EEPROM Address Map 141 Component Layout 152 Exploded Diagram...

Page 11: ...C H A P T E R 1 PRODUCTDESCRIPTION ...

Page 12: ...V dpi printing Stylus C50 2880 H X 720 V dpi printing Stylus C60 C61 C62 Four Color Printing YMCK Stylus C50 C60 C61 C62 Traditional and New Microweave Stylus C60 C61 C62 Built in auto sheet feeder Holds 100 cut sheets 65g m2 Holds 10 envelopes Holds 10 transparency films Two built in interfaces Bi directional parallel I F IEEE 1284 level 1 device USB Windows Macintosh exclusive Figure 1 1 Product...

Page 13: ...ch 3colors in one row Figure 1 2 Nozzle configuration Stylus C50 Stylus C60 C61 C62 Monochrome 144 nozzles 48 x 3 staggered Color 48 nozzles x 3 Cyan Magenta Yellow Figure 1 3 Nozzle configuration Stylus C60 C61 C62 Print direction Bi direction with logic seeking Print speed printable columns CPS Characters Second 0 2 1 1 1 7 1 1 2 0 M 1 5 M 1 C 1 C 1 5 Y 1 Y 1 5 B 1 B 4 8 2 2 5 7 8 3 2 3 6 0 1 6 ...

Page 14: ...0 96 cm s 24 0 IPS 360 dpi Multi shot 2 dot 209 8 mm 8 26 inch 2976 50 80 cm s 20 IPS 480 dpi Black mode 209 8 mm 8 26 inch 3968 35 814 cm s 14 1 IPS 720 dpi 209 8 mm 8 26 inch 5952 50 80 cm s 20 IPS 1440 dpi 209 8 mm 8 26 inch 11904 50 80 cm s 20 IPS Stylus C60 360 dpi Normal dot 209 8 mm 8 26 inch 2976 86 36 cm s 34 0 IPS 360 dpi Multi shot 3 dot 209 8 mm 8 26 inch 2976 60 452 cm s 23 8 IPS 720 ...

Page 15: ... 6 C A U T I O N Poor quality paper may reduce print quality and cause paper jams or other problems If you encounter problems switch to a higher grade of paper Do not load curled or folded paper Use paper under normal conditions Temperature 15 to 25 C 59 to 77 F Humidity 40 to 60 RH Table 1 5 Envelope Item Width mm Length mm Thickness mm Weight g m 2 Quality No 10 241 3 104 8 N A 45 75 12 20 lb Bo...

Page 16: ...ransparencies A4 210 297 0 13 N A Letter 215 9 279 4 Photo Quality Glossy Film A4 210 297 0 13 N A Letter 215 9 279 4 A6 105 148 Matte Paper Heavyweight A4 210 297 0 23 167 44Ib Letter 215 9 279 4 Photo Paper A4 210 297 0 23 194 52lb Letter 215 9 279 4 Card 100 148 Photo Paper 4 6 113 6 175 4 Panorama 210 594 Photo Quality Self Adhesive Sheets A4 210 297 0 19 167 44lb Photo Stickers 16 A6 105 148 ...

Page 17: ... other problems If you encounter problems switch to a higher grade of paper Do not load curled or folded paper Use paper under normal conditions Temperature 15 to 25 C 59 to 77 F Humidity 40 to 60 RH EPSON Photo Quality Glossy Film and Self Adhesive Sheets should be stored under the following conditions Temperature 15 to 30 C 59 to 86 F Humidity 20 to 60 RH ...

Page 18: ...d When the paper length is not designated the bottom margin must be wider than 14 mm Figure 1 4 Printable area for cut sheet Table 1 7 Printing area Paper size Left margin min Right margin min Top margin min Bottom margin min A4 3 mm 0 12 3 mm 0 12 3 mm 0 12 14 mm 0 54 3mm 0 12 Letter 3 mm 0 12 3 mm 0 12 3 mm 0 12 14 mm 0 54 3mm 0 12 B5 3 mm 0 12 3 mm 0 12 3 mm 0 12 14 mm 0 54 3mm 0 12 Legal 3 mm ...

Page 19: ...temperature Storage 20 oC to 40 oC within a month at 40 oC Packing 30 oC to 40 oC within a month at 40 oC Transit 30 oC to 60 oC within 120 hours at 60 oC and within a month at 40 oC Dimension 20 1 mm W x 66 85 mm D x 38 5 mm H Figure 1 6 Black ink cartridge Table 1 8 Envelope margin Stylus C50 C60 Paper size Left margin min Right margin min Top margin min Bottom margin min 10 3 mm 0 12 28 mm 1 10...

Page 20: ...ylus C50 C60 C61 C62 Type Exclusive cartridge Color Magenta Cyan Yellow Print capacity 300 pages A4 360 dpi 5 duty each color Ink life 2 years from production date Storage temperature Storage 20 oC to 40 oC within a month at 40 oC Packing 30 oC to 40 oC within a month at 40 oC Transit 30 oC to 60 oC within 120 hours at 60 oC and within a month at 40 oC Dimension 43 2 mm W x 66 85 mm D x 43 3 mm H ...

Page 21: ...put voltage range AC198 264V Rated frequency range 50 60Hz Input frequency range 49 5 60 5Hz Rated current 0 2 A Power consumption Stylus C50 Approx 15W ISO10561 Letter Pattern Approx 3W in standby mode Energy Star compliant Stylus C60 Approx 17W ISO10561 Letter Pattern Approx 4 5W in standby mode Energy Star compliant Insulation resistance 100M ohms min between AC line and chassis DC 500V Dielect...

Page 22: ...lity Total print volume 50 000 pages A4 Letter or 5 years although less than 50 000 pages printing Print head life Stylus C50 4 billion dots nozzle Stylus C60 3 billion dots nozzle Stylus C61 C62 3 billion dots nozzle or 5 years although less than 3 billion dots nozzle 1 2 10 Safety Approvals 120V Version Stylus C50 C60 Safety standards Stylus C50 UL1950 with D3 CSA22 2 No 950 with D3 Stylus C60 U...

Page 23: ...arking 220 240V Version Stylus C50 C60 Low voltage directive 73 23 EEC EN60950 EMC directive 89 336 EEC Stylus C50 EN55022 Class B EN55024 EN61000 3 2 EN61000 3 3 EN50082 1 IEC801 2 IEC801 3 IEC801 4 Stylus C60 EN55022 Class B EN61000 3 2 EN61000 3 3 EN50082 1 IEC801 2 IEC801 3 IEC801 4 UPS Version Stylus C61 C62 Low voltage directive 73 23 EEC EN60950 EMC directive 89 336 EEC EN55022 Class B EN61...

Page 24: ...uffer is full During INIT signal is at low level or during hardware initialization During printer error see ERROR signal When the parallel interface is not selected ERROR signal is at low level when the printer is in one of the following states Printer hardware error fatal error Paper out error Paper jam error Ink out error No ink cartridge Maintenance request PE signal is at high level during pap...

Page 25: ... 19 In The strobe pulse Read in of data is performed at the falling edge of this pulse 2 DATA0 20 In The DATA0 through DATA7 signals represent data bits 0 to 7 respectively Each signal is at high level when data is logical 1 and low level when data is logical 0 3 DATA1 21 In 4 DATA2 22 In 5 DATA3 23 In 6 DATA4 24 In 7 DATA5 25 In 8 DATA6 26 In 9 DATA7 27 In 10 ACKNLG 28 Out This signal is a negati...

Page 26: ... pin In Out Functional description Table 1 14 Connector pin assignment and signals Pin No Signal name Return GND pin In Out Functional description 1 HostClk 19 In Host clock signal 2 DATA0 20 In The DATA0 through DATA7 signals represent data bits 0 to 7 respectively Each signal is at high level when data is logical 1 and low level when data is logical 0 These signals are used to transfer the 1284 ...

Page 27: ...r sends the following device ID string when it is requested When IEEE1284 4 is enabled 00H 4EH MFG EPSON CMD ESCPL2 BDC D4 MDL Stylus SP C60 CLS PRINTER DES EPSON SP Stylus SP C60 When IEEE1284 4 is disabled 00H 4BH MFG EPSON CMD ESCPL2 BDC MDL Stylus SP C60 CLS PRINTER DES EPSON SP Stylus SP C60 Note 1 00H denotes a hexadecimal value of zero Common annotation Note2 MDL value depends on the EEPROM...

Page 28: ...1 CLS PRINTER DES EPSON SP Stylus SP C61 Note 1 00H denotes a hexadecimal value of zero Common annotation Note2 MDL value depends on the EEPROM setting Common annotation Note3 CMD value depends on the IEEE1284 4 setting Common annotation 1 3 3 USB Interface Standard Based on Universal Serial Bus Specifications Rev 1 1 Universal Serial Bus Device Class Definition for Printing Devices Version 1 1 Bi...

Page 29: ...terface is let as it is Interface state and interface selection When the parallel interface is not selected the interface gets into the busy state When the printer is initialized or returned to the idle state the parallel interface gets into the ready state Caution that the interrupt signal such as the INIT signal on the parallel interface is not effective while that interface is not selected 1 3 ...

Page 30: ...2 Error Red Lights or blinks when some errors have occurred on the printer 1 4 2 Panel Functions This function is not available in printing status 1 Not described in the user s manual 2 1 Ink cartridge exchange Power Error reset Table 1 16 Panel functions Switch Function Error reset SW Loads or Ejects the paper Pushing within 3seconds Starts the cleaning of printhead Pushing for 3seconds When carr...

Page 31: ...ect a sheet it goes into a paper jam error No ink cartridge When the printer detects that ink cartridge comes off or failed to read or write CSIC data it goes into this error mode Maintenance request When the total amount of ink wasted through cleanings and flushing reaches to the limit printer indicates this error and stops In such a case the absorber in the printer enclosure needs to be replaced...

Page 32: ...ed when turning the printer power on again within 10 seconds from last power off or printer recognized the INIT signal negative pulse of parallel interface When printer is initialized the following actions are performed a Cap the printhead b Eject a paper c Clears input data buffer d Clears print buffer e Sets default values 3 Software initialization The ESC command also initialize the printer Whe...

Page 33: ...C H A P T E R 2 OPERATINGPRINCIPLES ...

Page 34: ...50 60 is newly designed But the basic component of the Printer mechanism is almost the same as the previous printer Stylus COLOR 480 580 And also Stylus C61 C62 is success to Stylus C60 and is the same as its printer mechanism These printers consist of Printhead Carriage mechanism Paper loading mechanism Paper feeding mechanism Ink system Pump mechanism including newly designed Carriage lock mecha...

Page 35: ...amount data into the CSIC chip mounted on the ink cartridge By storing the ink consumption amount data these printers can detect the ink consumption status such as ink low end condition The basic operating principles of the Printhead which plays a major role in printing are the same as the previous printer Stylus COLOR 680 on demand method which uses PZT Piezo Electric Element In order to uniform ...

Page 36: ...onsumption amount data is written into the CSIC chip Nozzle Plate The plate with nozzle holes on the Printhead surface is called Nozzle Plate Filter When the ink cartridge is installed if any dirt or dust around the cartridge needle is absorbed into the Printhead there is a great possibility of causing nozzle clog and disturbance of ink flow and alignment failure and dot missing finally To prevent...

Page 37: ...ode Multiple shot printing Variable dot printing The above two printing modes are automatically selected depending on the media and the resolution setting of the printer driver The following explains each printing mode Multiple shot printing Stylus C50 This printing mode is developed to improve the print quality on plain paper or transparencies in low resolution The multiple shot printing mode use...

Page 38: ... detection lever and the CR home position is detected with HP PE sensor HIGH signal is output to the CPU Figure 2 7 CR home position detection Moreover like the previous printers Stylus COLOR 480 580 these printers do not also have the PG adjustment mechanism Therefore the CR guide shaft is assembled with the defined PG value 1 7 0 2 mm For your reference in case that the CR home position is not d...

Page 39: ...transmission path Note The Clutch gear is molded on the backside of the Spur gear 35 2 such as Combination gear Figure 2 8 Paper loading feeding mechanism Table 2 2 PF motor specifications Item Description Motor type 4 Phase 96 Poles PM Stepping motor Drive voltage 42 V 5 DRV IC voltage Coil Resistance 6 Ω 10 per phase at 25 degrees Stylus C50 C60 5 4Ω 10 per phase at 25 degrees Stylus C61 C62 Ind...

Page 40: ...ounterclockwise rotation of the PF motor pinion gear the ASF home position is detected by this lever for the paper loading operation In this time the printer cannot load a paper from ASF unit because the drive of the PF motor is not transmitted to the LD roller shaft 2 Paper loading function When the Change lever is released from the Clutch mechanism with the clockwise rotation of the PF motor pin...

Page 41: ...re In this time the Change lever is locked instantaneously by the protrusion on the backside of the CR unit to change over from the ASF home position detection function to the paper loading function surely Step 1 ASF Home position Step 2 Hopper Paper return plate condition Hopper Paper return plate condition LD roller shaft Hopper Paper return plate Torsion spring 29 1 LD roller Gear rotation dire...

Page 42: ...e Clutch come at the above Step1 position the Clutch lever is locked with the Change lever again In this time the drive of the PF motor is interrupted and the drive is transmitted only to the PF roller side for the paper feeding sequence Step 3 Step 4 Hopper Paper return plate condition Hopper Paper return plate condition ASF hopper release lever Compression spring 2 50 ASF frame Paper return plat...

Page 43: ... wheel which is assembled on the Front frame The drive of the PF motor is transmitted to the Star wheel through the Paper eject roller Following figure shows you the transmission path for the PF roller the Paper guide roller and the Paper eject roller the Star wheel The top of a paper is loaded to the PF roller from the ASF unit in the paper loading sequence And then when the PF motor pinion gear ...

Page 44: ...is in stand by state or when the printer is off Unlike the previous printers Stylus COLOR 480 580 the Cap unit is newly designed for these printers as follows 1 Non porous pad in Cap Due to this the cap is newly designed as follows Figure 2 12 Cap mechanism The Cap unit used for the previous printers Stylus COLOR 480 580 has the porous pad to keep the moisture in the Cap 1 and prevent that the air...

Page 45: ...ver is released and the Cap slider returns to the bottom position completely The broken line is the position of the CR unit the Slider lock lever just before being released When the CR unit moves to the left side from the wiper setting position the Cap unit is pulled back by the tension force of the Extension spring 0 523 In this time the Cap unit is automatically set to the wiping position becaus...

Page 46: ... cap when the ink tube is pressed by a roller in the Pump unit Following figure shows you the overview of the Pump unit mechanism operation 1 The PF motor rotational direction seen from the right side of the printer Figure 2 14 Pump mechanism Transmission Path PF motor pinion gear CCW Spur gear 60 PF roller Paper eject roller CW Spur gear 10 8 CCW Combination gear 18 28 CW Spur gear 27 2 Pump unit...

Page 47: ... seconds for the initial ink charge and consumes about 1 4 of the brand new black ink cartridge about 1 8 of the brand new color ink cartridge If the power is turned off during the initial ink charge on these printers the CL1 will be performed at next power on timing Manual Cleaning The Stylus C50 provides three types of manual cleaning and the Stylus C60 C61 C62 provides four types of manual clea...

Page 48: ...d and it is displayed on the LED indicators Timer Cleaning Like the previous printers Stylus COLOR 480 580 these printers do not have Timer IC and Lithium battery which is used for the backup power source for Timer IC So these printers manage the printer off period or cleaning cycle by using the following method The printer driver sends the timer command to the printer before printing The timer co...

Page 49: ...ROM from the first mass production 2 C418 Main Main B 3 in 1 ASIC Soldering SOJ ROM Running change For the Stylus Photo 810 820 1 C418Main Main B 3 in 1 ASIC Soldering SOJ ROM from the first mass production 3 C483 C484 Main B board is used for both the Stylus C61 C62 Followings show you the specification of the C483 C484 Main B board 1 C483 C484 Main B 2 in 1 ASIC Soldering SOJ ROM from the first ...

Page 50: ...8 C417 PSB PSE board block diagram Stylus C50 C60 The C417 PSB PSE board has the various control circuits to stop voltage output if a malfunction occurs on the power supply board or the main board while the printer mechanism is on duty Following explains each control and protection circuit Voltage Application 36VDC Stylus C50 Motors CR Motor PF Motor Printhead common voltage Printhead nozzle selec...

Page 51: ...ut forming the standard santooth wave form by the outer RC integration circuit The C417 PSB PSE board has the various control circuits to stop voltage output if a malfunction occurs on the power supply board or the main board or while the printer mechanism is on duty Following explains each control and protection circuit 42V line constant voltage control circuit The output voltage level of the 42V...

Page 52: ... C13 absorbs the current in the opposite direction and Q1 is quickly shut off by the resulting sharp drop 6 When the primary side is turned off the energy charged in the T1 is opened according to the diode D51 direction which is installed on the secondary side Basically 42 V DC is output by these circuit operations and the number of T1 spiral coil Unlike the Stylus C50 C60 IC51 which generates 5VD...

Page 53: ... 42V line temporarily and prevents the over voltage from being applied to the PC1 42Vline over current protection circuit The output current level is monitored by the F51 When the abnormal current is detected by F51 F51 blows and cuts off the 42V line output to the Main board 5V line over voltage protection circuit The output voltage level of the 5VDC line which is generated on the C483 C484 Main ...

Page 54: ...ips for the logic circuit Table 2 7 3 3VDC drive chips 5VDC drive chips Unlike the previous printer Stylus COLOR 680 the panel board is eliminated and the switches LED lights are mounted on the Main board The transceiver with USB I F is built in the CPU D RAM Stylus C50 1Mbit D RAM is mounted on the Main board Stylus C60 4Mbit D RAM is mounted on the Main board One ASIC controls the all functions ...

Page 55: ... Head drive control HIC Generates head common voltage Motor Driver LB1946 K IC10 IC11 PF CR motor drive IC Parallel I F IC PDL1284P11DGG IC7 IEEE1284 parallel I F transceiver IC Table 2 9 Main elements Stylus C60 IC Location Function CPU E01A21CB IC1 CPU mounted on the MAIN board is driven by clock frequency 48 MHz 24MHz and controls the printer DRAM IC4 Bus 16 bit 4Mbit DRAM EEPROM IC3 1kbit EEPR...

Page 56: ...mory in the common driver IC9 IC19 The addresses for the written data are determined by A0 A4 signals Then the necessary data is selected from the address and appropriate basic drive waveform is generated Generated basic drive waveform is transferred to nozzle selector IC on the printhead driver board through the transistor Q2 and Q3 and applied to the nozzle PZT specified by nozzle selector IC No...

Page 57: ...IC11 on the Main board drives CR motor This product uses 4 phase 200 poles hybrid type stepping motor and performs constant current bi polar drive CPU IC1 transmits LB1946 micro step drive form and the current value date on each phase to motor driver IC IC11 from port 142 Based on this signal motor driver IC determines the phase mode Motor driver IC generates motor driver waveform based on these i...

Page 58: ...MAIN board either Figure 2 24 Reset circuit block diagram Main line for reset IC has the following function OUT1 Interrupt signal OUT2 Reset line IN 36Vline monitoring line Stylus C50 42V line monitoring line Stylus C60 VCC 5V line monitoring line 2 2 2 6 EEPROM Control Circuit When the printer power is turned off the following information is stored in EEPROM IC3 which is nonvolatile memory And wh...

Page 59: ...R home position is not detected in the detection position correctly this sensor outputs LOW signal to CPU and the printer indicates the error As for the error indication refer to 1 4 3 Paper top end position When the Paper is in the paper path during the paper loading feeding sequence HP PE sensor outputs the HIGH signal When the Paper is not in the paper path this sensor outputs the LOW signal an...

Page 60: ...river As for the details refer to 2 1 6 Use of the 3 3V chips in the logic circuit The 3 3V regulator IC8 on the C418 Main Main B C429 Main board generates 3 3VDC by pressuring down the 5VDC to drive several chips for the logic circuit Table 2 10 3 3VDC drive chips 5VDC drive chips Unlike the previous printer Stylus COLOR 680 the panel board is eliminated and the switches LED lights are mounted on...

Page 61: ...d on the MAIN board is driven by clock frequency 48 MHz 24MHz and controls the printer DRAM IC1 IC2 Bus 16 bit 4M 16Mbit DRAM EEPROM IC5 1kbit EEPROM Default value setting Parameter backup Reset Regulator IC BN6150F E2 IC3 Reset IC For 5V reset when 4 2V is detected For 42V reset when 35 8V is detected Common Driver E09A29LA IC10 Head drive control HIC Generates head common voltage Motor Driver IC...

Page 62: ...written data are determined by A0 A4 signals Then the necessary data is selected from the address and appropriate basic drive waveform is generated Generated basic drive waveform is transferred to nozzle selector IC on the printhead driver board through the transistor Q1 and Q2 and applied to the nozzle PZT specified by nozzle selector IC Nozzle selector circuit Printing data is allocated to the s...

Page 63: ... fluctuations in the actual current value it amends the current value internally In case that the printer dose not receive any data for 30seconds CPU set the motor drive current to 0 A and the motor drive is turned off to save the power consumption Unlike the Stylus C50 C60 regulator IC which generates 5VDC is not on the C482 PSH board for the Stylus C61 C62 Instead of the regulator IC 5VDC is gen...

Page 64: ...VOUT2 Interrupt signal IN 42V line monitoring line VCC 5V line monitoring line Unlike Stylus C50 C60 Stylus C61 C62 does not have exclusive regulator IC which generates 3 3VDC from 5VDC Instead of the regulator IC this IC generates 3 3VDC from 5VDC 2 2 3 5 EEPROM Control Circuit When the printer power is turned off the following information is stored in EEPROM IC5 which is nonvolatile memory And w...

Page 65: ...ome position is not detected in the detection position correctly this sensor outputs LOW signal to CPU and the printer indicates the error As for the error indication refer to 1 4 3 Paper top end position When the Paper is in the paper path during the paper loading feeding sequence HP PE sensor outputs the HIGH signal When the Paper is not in the paper path this sensor outputs the LOW signal and t...

Page 66: ...C H A P T E R 3 TROUBLESHOOTING ...

Page 67: ...lowchart 1 Stylus C50 C60 2 Stylus C61 C62 START Unit level troubleshooting Unit repair Assemble Adjustment END Table 3 1 Motor coil resistance Motor Location Check point Resistance CR motor CN12 Pin 1 and 3 Pin 2 and 4 7 8 Ohms 10 at 25 C phase PF motor CN7 Pin 1 and 3 Pin 2 and 4 6 0 Ohms 10 1 at 25 C phase 5 4 Ohms 10 2 at 25 C phase Table 3 2 Sensor check point Sensor name Check point Signal l...

Page 68: ... C62 are the same as the Stylus C60 completely except the followings 1 Printer name 2 Figure of the printer 3 T code for Bk ink cartridge SC50 T026 SC60 C61 T028 SC62 T040 4 T code for Col ink cartridge SC50 60 C61 T029 SC62 T041 Table 3 3 Error indication and status monitor 3 Printer status Indicators Status monitor 3 message Condition for error detection Power Error Fatal error Off On This error...

Page 69: ...PE sensor in the paper feeding sequence 2 the HP PE sensor cannot detect that the CR unit moves outside the home position in the CR home position detection sequence Paper out error On On This error is detected when the top of a paper is not detected with the HP PE sensor in the paper loading sequence Table 3 3 Error indication and status monitor 3 Printer status Indicators Status monitor 3 message...

Page 70: ...n amount reaches 100 2 the ink cartridge is defective Note The slight amount of the ink is remaining in the I C even if the ink end error is detected This is to prevent the Printhead nozzle from the printing operation without firing the ink A B A is a indicator condition when the CR unit is in the home position B is a indicator condition in the ink replacement sequence Blink On 0 5sec Off 0 5sec B...

Page 71: ... detected Error reset LED is blinking The printer continue to keep this LED status even if brand new ink cartridge is installed at the I C replacement position Then when the CR unit returns to the home position this LED status is reset LED is off Communication error Off Off This error is detected when the printer cannot communicate with the PC correctly A B A is a indicator condition when the CR u...

Page 72: ...n This error is detected when the 2nd or more ink cartridge for the ink replacement CL is defective Error before the initial ink charge On On This error is detected when the 1st ink cartridge for the initial ink charge is defective Table 3 3 Error indication and status monitor 3 Printer status Indicators Status monitor 3 message Condition for error detection Power Error ...

Page 73: ...tive replace the Printer mechanism to new one basically However if the individual part is replaced to new one in the urgent case disassembly reassemble it carefully by referring to Chapter 4 Table 3 4 Fatale error condition and possible cause Error condition LED indication STM3 message Occurrence timing CR position at the power on timing Defective unit part name Possible cause Check table Fatal er...

Page 74: ... the front side of the printer Holder shaft unit 1 Check if the Paper return plate disturbs the rotation of the LD roller 1 Reassemble the ASF unit to the printer PF motor 1 Check if the PF motor connector cable is connected to CN7 on the Main board 2 Check if the coil resistance of the PF motor is about 6 0 ohm by using the tester Refer to Table 3 1 3 Check if the PF motor connector cable is dama...

Page 75: ...cation STM3 message Occurrence timing CR position at the power on timing Unit Part name Possible cause Check table Paper jam error Power On Error On Paper jam Power on Inside HP CR motor The CR motor connector cable comes off Refer to Table 3 7 The CR motor is defective The CR motor connector cable is damaged Holder shaft unit The Paper return plate disturbs the rotation of the LD roller PF motor ...

Page 76: ... Front frame The Star wheel comes off The Front frame is bent down The Front frame is not assembled correctly Holder shaft unit The Torsion spring 0 22 for PE sensor lever comes off Paper eject roller unit The Paper eject roller shaft comes off The Spur gear 60 comes off Paper guide upper left The Paper guide upper left comes off completely Table 3 6 Paper jam error condition and possible cause Er...

Page 77: ...cated to the front side of the printer Holder shaft unit 1 Check if the Paper return plate disturbs the rotation of the LD roller 1 Reassemble the ASF unit to the printer When turning on the power the CR unit collides to the Change lever located to the front side of the printer PF motor 1 Check if the PF motor connector cable is connected to CN7 on the Main board 2 Check if the coil resistance of ...

Page 78: ...rsion spring 0 22 to the suitable position of the both levers 2 Replace the Holder shaft unit with new one 3 Replace the Holder shaft unit with new one 4 Replace the Holder shaft unit with new one 5 Replace the Holder shaft unit with new one Operation Outside HP When turning on the power the CR unit move to the home position correctly But the paper feeding sequence is performed without loading a p...

Page 79: ... to the Lower housing correctly 2 Replace the Printer mechanism with new one A paper is loaded from the ASF unit and it is fed correctly But the paper feeding sequence is performed without loading a paper from the next paper loading sequence Holder shaft unit 1 Check if the Torsion spring 0 22 for the PE sensor lever comes off 1 Set the Torsion spring 0 22 for the PE sensor lever to the suitable p...

Page 80: ... lowered The Paper return plate disturbs the rotation of the LD roller Paper guide upper left The Paper guide upper only HP side comes off PF motor The PF motor connector cable comes off The PF motor is defective The PF motor connector cable is damaged Pump unit The Compression spring 1 764 comes off The tip of the Change lever is damaged Table 3 9 Check point for the paper out error according to ...

Page 81: ...eck if the Clutch is damage 1 Reassemble the Torsion spring 0 143 in the Clutch mechanism 2 Reassemble the round portion of the Clutch on the dowel of the LD roller shaft 3 Replace the Holder shaft unit with new one 4 Replace the Holder shaft unit with new one Paper guide upper left 1 Check if the Paper guide upper only HP side comes off from the Main frame 1 Reassemble the Paper guide upper to th...

Page 82: ...lthough the LD roller attempt to rotate correctly Holder shaft unit 1 Check if the any paper dust is adhered to the surface of the LD roller 1 Set a cleaning sheet in the ASF up side down Then holding the top edge try to load the paper from the Printer driver The micro pearl on the LD roller surface is removed To remove severe smear staple a cloth moistened with alcohol to a post card and clean th...

Page 83: ...efective unit part name Check point Remedy Power on Anywhere When turning on the power the printer does not operate at all Power supply board 1 Check if the Power supply connector cable is connected to CN2 on the Main board 2 Check if the Power supply connector cable is damaged 1 Connect the Power supply connector cable to CN2 on the Main board 2 Replace the Power supply board with new one If the ...

Page 84: ...installed Ink cartridge The ink cartridge is defective The ink cartridge is compatible or counterfeit one Ink out error Power On Error On Black Color ink out Ink cartridge The ink amount in I C is end condition The ink cartridge is defective The above LED indication timing is at the CR home position When the CR unit moves to the I C replacement position with the I C replacement sequence this indic...

Page 85: ...wer Error No appear Operation ASF unit The Tension spring 29 1 comes off Refer to Table 3 15 5 x 8 index card is not ejected correctly Front frame The Eject roller holder white part comes off Table 3 15 Check point for multiple papers are always loaded without LEDs and STM3 Occurrence timing CR position Detailed phenomenon Defective unit part name Check point Remedy Operation Any error condition i...

Page 86: ...Remedy Anywhen Anywhere The abnormal noise occurs at the first power on timing and during each operation although the printing operation is performed CR unit 1 Check if the grease on the CR guide shaft is sufficient 1 Wipe off the remaining grease on the CR guide shaft and lubricate it on its shaft Front frame 1 Check if the grease on the Front frame is sufficient 1 Wipe off the remaining grease o...

Page 87: ...sion spring 0 383 for the Slider lock lever comes off The Slider lever is damaged Ink cartridge The ink amount in I C is end condition Main board The Main board is defective Printhead The Printhead has any foreign material on the nozzle surface The Printhead is defective The Head FFC is damaged Vertical banding against the CR movement direction CR motor The accuracy of the CR motor is lowered CR u...

Page 88: ...he friction of the LD roller is lowered Ink blur Printer driver The printer driver setting is not suitable Printhead The Head ID is not input correctly Ink stain Front frame The Front frame has the ink stain somewhere The Front frame is bent up Lower housing The Lower housing has the ink stain somewhere Paper eject roller unit The Paper eject roller has ink stain somewhere The Spur gear 60 comes o...

Page 89: ...ected to the Waste drain ink pad But the dot missing occurs on the several nozzle in the printing Phenomenon 5 In the CL sequence the ink is ejected to the Waste drain ink pad But the missing point dot missing nozzle is changed in every CL operation Cap unit 1 Check if there is any foreign material around the seal rubber parts on the Cap unit 2 Check if any damage is observed around the seal rubbe...

Page 90: ...rinthead cleaning and check the nozzle check pattern If the problem is not solved replace the printhead with new one Vertical banding appears against the CR movement direction And it looks like uneven printing Note If the problem is not solved replace the CR motor with new one CR unit 1 Check if there is any foreign material on the surface of the CR guide shaft 2 Check if any damage is observed on...

Page 91: ...ck if the PF roller is damaged 3 Check if the Spur gear 60 is damaged 1 Clean the surface of the PF roller carefully with the soft cloth 2 Replace the Printer mechanism with new one 3 Replace the Printer mechanism with new one Printer driver exclusive paper 1 Check if the suitable paper is used according to the printer driver setting 1 Use the suitable paper according to the printer driver setting...

Page 92: ...y with the soft cloth 1 Check if the Front frame is bent up 1 Replace the Front frame with new one Lower housing 1 Check if the Lower housing has the ink stain somewhere 1 Clean the ink stain of the Lower housing carefully with the soft cloth Paper eject roller unit 1 Check if the Paper eject roller has ink stain somewhere 1 Clean the ink stain of the Paper eject roller carefully with the soft clo...

Page 93: ...C H A P T E R 4 DISASSEMBLYANDASSEMBLY ...

Page 94: ...ter If you need to work on the printer with power applied strictly follow the instructions in this manual Wear protective goggles to protect your eyes from ink If ink gets in your eye flush the eye with fresh water and see a doctor immediately Always wear gloves for disassembly and reassembly to avoid iujury from sharp metal edges To protect sensitive microprocessors and circuitry use static disch...

Page 95: ... local Ne rechargez pas les piles au lithium C A U T I O N Risque d explosion si la pile est remplacée incorrectment Ne remplacer que par une pile du même type ou d un type équivalent recommandé par le fabricant Eliminer les piles déchargées selon les lois et les règles de sécurité en vigueur C A U T I O N When transporting the printer after installing the ink cartridge be sure to pack the printer...

Page 96: ...ver No 1 EPSON B743800100 Phillips Screw Driver No 2 EPSON B743800200 Nipper EPSON B740500100 Tweezers EPSON B741000100 POM Puller EPSON 2035659 F749 Hexagon Box Driver Opposite side 5 5 mm EPSON B741700100 Table 4 2 Screws No Name and specification Outward form pcs 1 C B S SCREW 3 x 6 F Zn 11 2 C C S TITE SCREW 3 x 6 F Zn 1 3 C B P TITE SCREW 3 x 8 F Zn 3 4 C B S SCREW 3 x 14 F Zn 2 5 C B S TITE ...

Page 97: ...rature Not too heated Checked Not necessary Paper Feeding Mechanism Is paper advanced smoothly No paper jamming No paper skew No multiple feeding No abnormal noise Checked Not necessary Is the PF Motor at correct temperature Checked Not necessary Is the paper path free of any obstructions Checked Not necessary Adjustment Specified Adjustment Are all the adjustment done correctly Checked Not necess...

Page 98: ...n board 3 CR motor PF motor Head FFC Due to the above 2 the length of each harness connector is longer than current one The specification of the PF motor is newly changed for the Stylus C61 C62 4 P S baord a The type of the AC cable is changed to AC inlet on the Stylus C61 C62 b The Stylus C60 has the Power supply radiator on the P S board However the Stylus C61 C62 does not have it Screw position...

Page 99: ... 91 5 Ink cartridge The T code of the ink cartridge is as follows Stylus C60 for all subsidiaries Stylus C61 for Asian subusidiaries Bk T028 Col T029 Stylus C62 for European U S subsidiaries Bk T040 Col T041 C A U T I O N If T028 T029 is installed on Stylus C62 the printer detects ink end error This caution is for EURO U S ...

Page 100: ...s how to disassemble individual part in the units 2 We recommend to replace to new Printer mechanism with the Lower housing to avoid the Main frame deformation by removing a part on the Printer mechanism without the Lower housing These units are not established for the service part individually However the these procedures should be followed in the urgent case In this time the disassembly procedur...

Page 101: ...ecision screwdriver Figure 4 5 Hooks position of the Upper housing C H E C K P O I N T Make sure that the Edge guide is in the cutout portion of the Upper housing Edge guide C A U T I O N Do not damage hooks by the precision screwdriver in removing the Upper housing Do not tilt the printer too much when the Upper housing is removed by the precision screwdriver This is because ink may flow if the c...

Page 102: ... position of the Upper housing C A U T I O N Do not damage the protrusion by the precision screwdriver When assembling the Upper housing to the printer Make sure that the lower metal fittings for locking the Parallel interface is on the Housing Make sure that seven hooks of the Upper housing is correctly fixed to the Lower housing Make sure that there is not the clearance between the Upper housing...

Page 103: ... Zn BIND B TITE SEMS W2 2 5x5 F Zb for tightening the Printhead and remove the Printhead from the CR unit in the order indicated in the following figure Figure 4 8 Printhead removal 6 Disconnect the Head FFC from the connector on the Printhead Hooks for Head FFC Spacer FFC Cable holder The length of the Head FFC is difference among each model SC61 C62 SC60 SC50 C B P TITE SCREW 3x8 F Zn BIND B TIT...

Page 104: ...F Zn 1 pcs 6 1 kgf cm BIND B TITE SEMS W2 2 5 x 5 F Zb 1 pcs Only for the Stylus C60 2 0 5 kgf cm Head installation position pains Head grounding plate When assembling the Head cable holder to the CR unit Make sure to place the Head FFC in the correct position Figure 4 10 Head FFC setting position Make sure that the Head FFC is connected to the Printhead correctly Make sure that the Head cable hol...

Page 105: ...zers Figure 4 12 Compression spring 19 6 removal 5 Slide the Driven pulley holder to the right side and remove it forward 6 Release the Head FFC from the Spacer FFC on the LD roller shaft holder and disconnect the Head FFC from the connectors CN8 CN9 on the Main board Refer to Figure 4 7 7 Release two CR guide shaft rod springs from the hooks on the left and right side of the Main frame Figure 4 1...

Page 106: ...ducts in IEI as the countermeasure of the quality problem on the Stylus C60 Refer to Figure 4 15 Do not use the removed the Pulley driven holder on the Stylus C60 to other printer The interchangeability has not been kept completely between the Pulley driven holder depending on the manufacture CR guide shaft 1 2 C A U T I O N Figure 4 15 Pasting position for the Spacer holder pulley driven Stylus C...

Page 107: ...unit to the printer And install the groove of the CR guide shaft to the cutout portion of the Main frame after passing the left end of the CR guide shaft through the CR guide shaft rod spring Figure 4 18 CR guide shaft rod spring setting procedure A D J U S T M E N T R E Q U I R E D When you replace the CR unit with new one lubricate it with the suitable amount of the G 58 grease by the specified ...

Page 108: ...he CR motor by hand When assembling the CR motor to the Main frame Make sure to connect the CR motor connector cable to the connector CN12 on the Main board Fasten four Hexagon nut HEXAGON NUT NORMAL M3 for securing the CR motor in the order indicated in the following figure Figure 4 19 CR motor assembling Tightening torque for the CR motor hexagon nut is as follows HEXAGON NUT NORMAL M3 4 pcs 6 1...

Page 109: ...ackside of the printer Figure 4 20 Screw position for removing the ASF unit 3 Remove the Compression spring 2 50 located between the ASF frame and the Hopper and remove the Hopper from the ASF unit Figure 4 21 Compression spring 2 50 and the Hopper removal 4 Remove the Torsion spring 29 1 from the bottom of the ASF frame and the Pad holder Paper return plate Figure 4 22 Torsion spring 29 1 setting...

Page 110: ... return plate moves smoothly Hopper pad LD pad When assembling the ASF unit to the printer Make sure that the LD roller is set to the ASF home position Fasten three screws C B S SCREW 3x6 F Zn C B S TITE P4 3x6 F Zn C B P TITE 3x8 F Zn for securing the ASF unit in the order indicated in the following figure Figure 4 24 ASF fixing screws fastening order Tightening torque for each screw is as follow...

Page 111: ... pulling toward the backside of the printer Figure 4 25 PSB PSE unit removal 5 Remove one screw C B S SCREW 3x6 F Zn for securing the Upper power supply board shield plate and remove the Upper power supply board shield plate Figure 4 26 Upper power supply board shield plate removal 6 Remove three screws C B S SCREW 3x6 F Zn C C S TITE SCREW 3x6 F Zn for securing the Power supply board and remove o...

Page 112: ...rew is as follows C B O SCREW 4x5 F Zg 1 pcs 11 1 kgf cm C B S SCREW 3x6 F Zn 2 pcs 6 1 kgf cm C B S TITE SCREW 3x6 F Zn 1 pcs 6 1 kgf cm Make sure to place three wires of the AC cable away from the Transformer and the Heart sink on the Power supply board Refer to Figure 4 28 2 1 3 4 Heat sink Transformer Make sure to set the Power supply radiator in the correct position Refer to Figure 4 28 Make ...

Page 113: ...B PSE unit to the Lower housing Make sure to set the PSB PSE unit under the protrusion of the Lower housing Figure 4 30 Power supply board shield plate setting position Make sure to connect the Power supply connector cable to the connector CN2 on the Main board Fasten two screws C B P TITE SCREW 3x8 F Zn C B S SCREW 3x6 F Zn for securing the PSB PSE unit to the Lower housing Refer to Figure 4 25 T...

Page 114: ...ftmost side far side 7 Push two hooks of the LD roller shaft holder and pull the Holder shaft unit upward slightly from the Main frame Step1 2 in the Figure 4 32 8 Move the Pump unit to the right side slightly while holing the whole of the Holder shaft unit and pull the bottom of the Holder shaft unit toward the backside of the printer Step 3 in the Figure 4 32 Figure 4 32 LD roller shaft holder r...

Page 115: ...E sensor When assembling the HP PE detection lever to the LD roller shaft holder Make sure to set the Torsion spring 0 22 for the HP PE detection levers to the following suitable position Figure 4 35 Torsion spring 0 22 for each detection lever Make sure that the HP PE detection lever moves smoothly When assembling the HP PE sensor to the LD roller shaft holder Make sure that the HP PE sensor is c...

Page 116: ... Main frame Make sure that five hooks and three dowels of the Holder shaft unit is correctly fixed Make sure to place the HP PE sensor cable CR motor connector cable and the Head FFC on the Holder shaft unit Make sure to connect the HP PE sensor cable CR motor connector cable and the Head FFC to the connector CN4 CN8 CN9 CN12 on the Main board Round hole on the Clutch Dowel on the LD roller shaft ...

Page 117: ...gure 4 40 LD roller shaft holder assembling procedure 2 When installing the dowel of the LD roller shaft holder to the Pump unit move the Pump unit to the right side slightly A D J U S T M E N T R E Q U I R E D When removing or replacing the CR unit with new one the following adjustment must be performed in the order below 1 Top margin adjustment 2 1st dot position adjustment Hooks 3 1 2 4 ...

Page 118: ...le CN7 Head FFC CN8 CN9 HP PE sensor cable CN4 Power supply connect cable CN2 5 Remove four screws C B S SCREW 3x6 F Zn C B S SCREW 3x14 F Zn for securing the Main board shield plate and Main board and remove them Figure 4 42 Circuit board removal 6 Slide the M B mounting plate to the left side and release the four hooks of the M B mounting plate from the Main board Figure 4 43 Hooks on the M B mo...

Page 119: ...to the Main frame Slide the hooks on the M B mounting plate in the order indicated in the following figure Figure 4 45 M B mounting plate assembling Fasten four screws C B S SCREW 3x6 F Zn for securing the M B mounting plate to the Main frame Tightening torque for each screw is as follows C B S SCREW 3x6 F Zn 1 pcs 9 1 kgf cm When assembling the Main board to the M B mounting plate Make sure to se...

Page 120: ...tly fixed to the Main frame When replacing the Main board with new one perform the following service items Before removing the Main board connect the parallel I F or USB cable and try to read out the following data by using the Adjustment program If this operation succeeds replace the Main board and write the read out data to new Main board by using the Adjustment program Refer to Chapter 5 1 Ink ...

Page 121: ...aste drain ink pad total 3 sheets Waste drain ink pad for tube stopper 1 sheet When assembling the Waste drain ink pad to the Lower housing Make sure to set the tip of the ink tube in the correct position of the Lower housing Otherwise it will cause ink leakage Then put the Waste drain ink pad for bube stopper on the tip of the ink tube Figure 4 48 Ink tube setting position Avoid contacting the ge...

Page 122: ...e left side of the Front frame slightly and slide the Front frame to the left side carefully with pulling the left side of the Front frame toward the front side of the printer Figure 4 49 Front frame removal 7 Slide the Paper eject roller to the left side while lifting up the following portion Figure 4 50 Paper eject roller sliding procedure C A U T I O N Do not damage the Spur gear 60 when slidin...

Page 123: ...the Spur gear 60 completely When the Paper eject roller shaft from Spur gear 60 the hooks on the Paper eject roller shaft are damaged Therefore do not use them again because the paper feeding accuracy is lowered Figure 4 51 Hooks on the Paper eject roller shaft The Paper eject roller and the Spur gear 60 is not established for service part C H E C K P O I N T When removing the screw for securing t...

Page 124: ...move the Printer mechanism by lifting it at the points shown below In this time the Paper eject roller is also removed with the Printer mechanism Figure 4 56 Printer mechanism removal C H E C K P O I N T Do not touch the sealing rubber portion and the cleaner head of the Cap unit when inserting the Cap unit to the Main frame Cap unit C A U T I O N When lifting the Printer mechanism from the Lower ...

Page 125: ...th of the Spur gear 60 of the Paper eject roller because its roller is not fixed Fasten three screws C B S SCREW 3 x10 F Zn for securing the Printer mechanism to the Lower housing Figure 4 59 Printer mechanism assembling 2 Tightening torque for each screw is as follows C B S SCREW 3 x 10 F Zn 3pcs 6 1kgf cm Be careful not to drop the Cap unit from the Main frame Do not touch the sealing rubber por...

Page 126: ... frame to the Main frame Refer to Figure 4 49 Tightening torque for each screw is as follow C B S SCREW 3 x 6 F Zn 2 pcs 9 1kgf cm Make sure that the CR unit moves smoothly A D J U S T M E N T R E Q U I R E D When you replace the Front frame with new one lubricate it with the suitable amount of the G 58 grease by the specified position Refer to Figure 6 6 Figure 6 7 in the Chapter 6 When you repla...

Page 127: ...ts is removed or replaced from the Printer mechanism without the Lower housing Adjustment after replacing the Printer mechanism When removing or replacing the Printer mechanism with new one the following adjustment must be performed in the order below 1 Drain ink counter reset 2 Gap adjustment Bi d adjustment 3 Top margin adjustment 4 1st dot position adjustment In case that you perform the operat...

Page 128: ...5 Remove the Holder shaft unit from the printer Refer to Section 4 3 7 6 Remove the Lower housing from the printer mechanism Refer to Section 4 3 10 7 Place the Cap unit in the following direction on the table Figure 4 61 Cap unit removal 8 Put the right edge of the Main frame on an object so that the Printer mechanism becomes tilted This is to prevent that gears in the Pump unit drops Figure 4 62...

Page 129: ...wer housing C A U T I O N When removing the Ink system unit be careful so that the gears do not come off from each shaft of the Ink system frame C H E C K P O I N T When getting out of the ink tube check the marking on the ink tube in advance Figure 4 64 Marking position on the Ink tube Ink tube When assembling as the Cap unit Do not touch the sealing rubber portion and the Cleaner head of the Cap...

Page 130: ...d smoothly Figure 4 66 Gear engagement on the Ink system frame Make sure to set the marking position of the ink tube to the suitable position of the Pump frame Refer to Figure 4 64 Combination Gear 18 28 Combination Gear 16 32 Spur Gear 25 6 Spur Gear 27 2 Change lever Make sure to set the Compression spring 1 764 for the Change lever in the correct condition Figure 4 67 Compression spring 1 764 s...

Page 131: ...e Lower housing from the printer mechanism Refer to Section 4 3 10 7 Remove the Plain washer 6 9 x 0 5 x 10 4 L Na by using the tweezers and slide the right PF roller bushing to the left side slightly Figure 4 70 PF roller removal 1 8 Remove the PF roller from the Main frame while sliding the left PF roller bushing to the right side by using the tweezers Figure 4 71 PF roller removal 2 C H E C K P...

Page 132: ...er by using the OHP sheet Refer to Figure 4 69 Make sure that the Paper guide is correctly fixed to the Main frame Reference Procedure for assembling the Paper guide 1 Set the Torsion spring 48 51 into the groove of the Paper guide upper left as shown figure below Figure 4 72 Paper guide assembling 1 Torsion spring 48 51 2 Install the Paper guide upper left to the Main frame as shown figure below ...

Page 133: ... Zn for securing the PF motor to the Main frame and remove the PF motor Figure 4 75 PF motor removal C H E C K P O I N T When removing the PF motor do not damage the pinion gear of the PF motor with the Main frame C B S SCREW 3x6 F Zn When assembling the PF motor to the Main frame Do not damage the PF motor pinion gear Make sure to place the PF motor connector cable to the Main frame properly befo...

Page 134: ...C H A P T E R 5 ADJUSTMENT ...

Page 135: ...8 EEPROM initial setting Ink pad replacement or ink Counter reset Initial ink charge Head ID input Bi D adjustment USB ID input Top margin adjustment 1st dot adjustment Main board replacement NA Printhead removal NA NA NA NA NA Printhead replacement NA NA NA CR motor replacement NA NA NA NA NA NA CR unit removal replacement NA NA NA NA NA Printer mechanism replacement NA NA Waste drain ink pad rep...

Page 136: ...62 Revision C Adjustment Overview 128 C A U T I O N If using new main board in the printer mechanism replacement you need to perform EEPROM initial setting of main board And then please perform the adjustment by usual procedure ...

Page 137: ...C H A P T E R 6 MAINTENANCE ...

Page 138: ...he Adjustment program In case that the cleaning sequence is performed by the control panel operation confirm that the printer is in stand by state the Power LED is lighting and hold down the Error reset button on the control panel for more than 3 seconds Then the printer starts the cleaning sequence the Power LED blinks during this sequence In case that you select and perform the manual cleaning b...

Page 139: ...Protection counter A 21560 points for the Stylus C50 23270 points for the Stylus C60 C61 C62 of the absorbing capability of the Waste drain ink pad the Maintenance call error is indicated on Status monitor 3 as following figure Figure 6 3 Maintenance error indication in STM3 In this case replace to new Waste drain ink pad and clear the waste ink counter stored into the EEPROM The waste ink counter...

Page 140: ...ype point Remarks 1 Lubrication point Along the circle of the CR guide shaft 4 points Refer to Figure 6 4 Lubrication type G 58 Lubrication amount Total 100 mg 25 mg for each point Do not attach the grease to other portion of the CR unit Use a syringe to apply it Move the CR unit from side to side in order to spread it evenly After lubrication make sure that the CR unit moves smoothly 2 Lubricatio...

Page 141: ...t 7 Lubrication point Inner side of the Main frame Refer to Figure 6 11 Lubrication type G 58 Lubrication amount 2mm Smooth G 58 by using a brush evenly Use a brush to apply it Do not touch the lubrication area Do not stain or drop it on other part Note You need not to perform this lubrication unless the this part is established for the service part Table 6 2 Lubrication point No Lubrication type ...

Page 142: ...50 C60 C61 C62 Revision C Maintenance Overview 134 Figure 6 5 Lubrication point 2 Figure 6 6 Lubrication point 3 1 Figure 6 7 Lubrication point 3 2 Figure 6 8 Lubrication point 4 G 58 G 58 30 mm 20 mm G 58 G 46 G 46 ...

Page 143: ... C61 C62 Revision C Maintenance Overview 135 Figure 6 9 Lubrication point 5 Figure 6 10 Lubrication point 6 Figure 6 11 Lubrication point 7 Figure 6 12 Lubrication point 8 Stylus C61 C62 only G 58 G 58 Both side G 58 G 46 ...

Page 144: ...C H A P T E R 7 APPENDIX ...

Page 145: ...ensor C417PSB PSE C482 PSH CN2 AC power Printer mechanism USB I F CN3 Table 7 1 Connector summary for C418 Main Main B C429 Main board Connector Function Table Refer to CN1 For connection with the Parallel interface Refer to 1 3 1 Parallel Interface Forward Channel CN2 For connection with the Power supply board Table 7 2 Table 7 3 Table 7 4 CN3 For connection with the USB interface Refer to 1 3 3 ...

Page 146: ...etection signal 2 GND Ground 3 HPPEV Sensor power supply Pin Signal name I O Function 1 HP In Out Sensor detection signal 2 GND Ground 3 SENV Sensor power supply Table 7 7 CN7 PF motor Stylus C50 C60 C61 C62 Pin Signal name I O Function 1 PFA Out Phase drive signal A 2 PFB Out Phase drive signal A 3 PF A Out Phase drive signal B 4 PF B Out Phase drive signal B Table 7 8 CN8 Printhead Stylus C50 Pi...

Page 147: ...tput 9 VDD3 3 Logic power supply 3 3V 10 CSCK Out Clock signal for EEPROM 11 COI In I C detection signal 12 CRST Out Reset signal for EEPROM 13 THM In Thermistor detection signal 14 CSDA In Out CSIC data signal for EEPROM 15 CVDD Logic power supply 3 3V for EEPROM Table 7 10 CN9 Printhead Stylus C50 Pin Signal name I O Function 1 COM Head drive pulse trapezoid waveform 2 GND Ground 3 SCK Out Seria...

Page 148: ... Printing data output 3 5 SI4 Out Printing data output 4 6 SI5 Out Printing data output 5 7 SI6 Out Printing data output 6 8 GND Ground 9 CH Out Waveform selection signal for MS shot Variable shot 10 GND Ground 11 SCK Out Serial clock 12 GND Ground 13 COM Head drive pulse trapezoid waveform 14 GND GND2 Ground 15 COM Head drive pulse trapezoid waveform Table 7 12 CN12 CR motor Stylus C50 C60 C61 C6...

Page 149: ...ridgechange andcleaned 0 first cartridge 1 changed Bit1 Black cartridge change and cleaned 0 first cartridge 1 changed Bit0 Blackcartridge changeand cleaned 0 with YMC cartridge 1 alone 00H 00H 02H CL time 00H 00H 03H 00H 00H 04H CPU Time 00H 00H 05H 00H 00H 06H Accumulated printing time 00H 00H 07H 00H 00H 08H Initial Charge Counter 00H 00H 09H D4 mode I F Bit7 I F Control Flag Bit6 04H 04H a Bit...

Page 150: ...Customer name 00H 1 b 2EH Offset of Loading Step 127 n 127 by 1 720inch 00H 1 2FH Reserved 00H 00H Bit3 Bit2 D4 mode Bit1 Bit0 D4 mode 0 0 Auto 0 0 Auto 0 1 On 0 1 On 1 0 Off 1 0 Off Table 7 13 EEPROM address map Stylus C50 continued Address Explanation Setting QPIT setting Factory setting Bit7 Bit6 Name mode 0 0 Ineffective 0 1 Apply to the Description and Manufacture 1 0 Apply to the Description...

Page 151: ...440inch 00H 1 36H Reserve 00H 00H 37H Reserve 00H 00H 38H Reserve 00H 00H 39H 1stDot Position Adjustment 36 n 36 by 1 1440inch 00H 1 3AH CL2 Counter KK 00H 03H 3BH Total Timer CL Counter 00H 00H 3CH Printer For CSIC 00H 9DH World 3DH 3EH CSIC1_InkName1 CSIC2_InkName1 00H 00H 3FH Head Actuator Rank ID for VhN 1 n 32 00H 1 40H Head Actuator Rank ID for VhM 1 n 37 00H 1 41H Head Actuator Rank ID for ...

Page 152: ...Initial charge required Bit3 Reserved Bit2 ink cleaning seq Bit1 black CL required Bit0 color CL required 00H 10H 01H Ink flag2 Bit7 Printed after Cleaning 0 Not printed after Cleaning 1 Printed after Cleaning Bit6 Black 1st Ink Cartridge Bit5 Color 1st Ink Cartridge Bit4 Bk CSIC changed Flag1 Bit3 YMC CSIC changed Flag1 Bit2 YMCcartridgechange and cleaned 0 first cartridge 1 changed Bit1 Black ca...

Page 153: ...counter Cm 00H 00H 00H 00H Table 7 15 EEPROM address map Stylus C60 continued Address Explanation Setting QPIT setting Factory setting 1CH 1FH Ink counter Cc 00H 00H 00H 00H 20H 23H Ink counter Clm 00H 00H 00H 00H 24H 27H Ink counter Clc 00H 00H 00H 00H 28H ERROR Code 00H 00H 29H Reserved 00H 00H 2AH Bi D Adjustment for Normal dot Bk 36 n 36 by 1 2880inch 00H 1 2BH Bi D Adjustment for Normal dot C...

Page 154: ...a 0 0 1 1 1 0 PHILIPS Bit3 Bit2 D4 mode Bit1 Bit0 D4 mode Address Explanation Setting QPIT setting Factory setting 30H Interface selection 01H Auto 02H Parallel 08H USB Others Auto 00H 00H 31H Interface time out 0 to 255 by second value of 0 means 10 seconds 0AH 0AH 32H I F Speed Bit7 6 Reserved Bit5 Reserved Bit4 Bit3 ECP speed Bit2 Bit1 Compatibility speed Bit0 00H 00H 33H Bi D Adjustment 1 for ...

Page 155: ...tuator Rank ID for VhM2 1 n 34 00H 1 45H Head Actuator Rank ID for VhB 1 n 34 00H 1 46H Head Actuator Rank ID for AR 0 n 6 00H 1 47H Head Actuator Rank ID for IwB 30 n 70 00H 1 48H Head Actuator Rank ID for IwC 30 n 70 00H 1 49H Head Actuator Rank ID for IwM 30 n 70 00H 1 4AH Head Actuator Rank ID for IwY 30 n 70 00H 1 Address Explanation Setting QPIT setting Factory setting 4BH Head Actuator Rank...

Page 156: ...cartridgechange andcleaned 0 first cartridge 1 changed Bit1 Black cartridge change and cleaned 0 first cartridge 1 changed Bit0 Blackcartridge changeand cleaned 0 with YMC cartridge 1 alone 00H 00H 02H CL time 00H 00H 03H 00H 00H 04H CPU Time 00H 00H 05H 00H 00H 06H Accumulated printing time 00H 00H 07H 00H 00H 08H Reserved 00H 00H 09H Error code 00H 00H 0AH Ink counter A0 00H 00H 0BH 00H 00H 0CH ...

Page 157: ...t4 Reserved Bit3 D4 mode USB Bit2 Bit2 D4 mode USB Bit1 Table 7 17 EEPROM address map Stylus C61 C62 continued Address Explanation Setting QPIT setting Factory setting 2FH Interface setting Bit7 Interface selection b Bit6 00H 00H Bit5 Interface Time out 0 10 second 1 30 second Bit4 ECP mode 0 Off 1 On Bit3 IEEE1284 mode 0 On 1 Off Bit2 Compatibility speed 0 Fast 1 Slow Bit4 ECP speed 0 Fast 1 Slow...

Page 158: ...ustment for 6pl VSD Cl 48 n 48 Units 1 2880inch 00H 38H Bi D Adjustment for 4p lVSD Cl 48 n 48 Units 1 2880inch 00H 39H 1stDot Position Adjustment 120 n 120 Units 1 2880inch 00H 3AH CL2 Counter KK 03H 03H 3BH Total Timer CL Counter 00H 00H 3CH Printer For CSIC 00H A8H World E8H Asia 3DH CSIC1_InkName1 00H 00H 3EH CSIC2_InkName1 00H 00H 3FH Head Actuator Rank ID for VhN 1 n 32 00H 1 40H Head Actuat...

Page 159: ...OTE 1 Adjusted at factory 4BH Reserved 00H 00H 4CH Reserved 00H 00H 4DH 5EH USB ID 00H 00H 1 1 5FH Market ID 00H 00H SC62 04H SC61 08J Custom 60H 7DH Model Name 00H 00H 7EH Reserved 00H 00H 7FH EEPROM revision No 41H Address Explanation Setting QPIT setting Factory setting ...

Page 160: ...EPSON Stylus C50 C60 C61 C62 Revision C Appendix Component Layout 152 7 2 Component Layout Figure 7 2 C418 Main board component layout Figure 7 3 C429 Main board component layout ...

Page 161: ...EPSON Stylus C50 C60 C61 C62 Revision C Appendix Component Layout 153 Figure 7 4 C417 PSB board component layout Figure 7 5 C417 PSE board component layout ...

Page 162: ...50 C60 C61 C62 Revision C Appendix Exploded Diagram 154 7 3 Exploded Diagram Following pages show exploded diagram Stylus C50 Figure 7 6 Stylus C50 exploded diagram 1 EPSON STYLUS C50 No 1 Rev 01 C429 100 103 102 101 ...

Page 163: ...EPSON Stylus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 155 Figure 7 7 Stylus C50 exploded diagram 2 200 A C B D E F H EPSON STYLUS C50 No 2 Rev 01 C429 ...

Page 164: ...EPSON Stylus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 156 Figure 7 8 Stylus C50 exploded diagram 3 300 400 A G H EPSON STYLUS C50 No 3 Rev 01 C429 ...

Page 165: ...C62 Revision C Appendix Exploded Diagram 157 Figure 7 9 Stylus C50 exploded diagram 4 G 508 517 519 605 512 605 516 510 500 502 515 507 509 514 604 505 503 504 501 518 518 D B K I J I K C EPSON STYLUS C50 No 4 Rev 01 C429 J D D ...

Page 166: ...lus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 158 Figure 7 10 Stylus C50 exploded diagram 5 701 704 703 707 711 705 700 709 714 713 711 711 712 710 H A A G B D C E F H EPSON STYLUS C50 No5 Rev 01 C429 ...

Page 167: ...EPSON Stylus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 159 Figure 7 11 Stylus C50 exploded diagram 6 Stylus C60 EPSON STYLUS C50 No 6 Rev 01 C429 05 04 03 01 07 ...

Page 168: ...EPSON Stylus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 160 Figure 7 12 Stylus C60 exploded diagram 1 105 100 101 104 102 108 107 106 109 EPSON STYLUS C60 Rev 01 No 1 A A 10327 ...

Page 169: ...EPSON Stylus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 161 Figure 7 13 Stylus C60 exploded diagram 2 EPSON STYLUS C60 Rev 01 No 2 E D I H F K G J H 300 200 10327 400 For 220V ...

Page 170: ...C Appendix Exploded Diagram 162 Figure 7 14 Stylus C60 exploded diagram 3 501 505 507 516 605 605 604 606 503 504 502 510 512 500 519 518 518 Without 518 517 508 I C D E B 515 514 509 B C F G EPSON STYLUS C60 Rev 01 No 3 K 10327 511 511 511 ...

Page 171: ...C60 C61 C62 Revision C Appendix Exploded Diagram 163 Figure 7 15 Stylus C60 exploded diagram 4 714 711 704 702 701 700 703 707 705 706 J 708 712 711 H K 713 711 E D I H F G J EPSON STYLUS C60 Rev 01 No 4 709 710 K 10327 ...

Page 172: ...EPSON Stylus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 164 Figure 7 16 Stylus C60 exploded diagram 5 EPSON STYLUS C60 Rev 01 10327 No 5 01 05 04 03 03 07 ...

Page 173: ...EPSON Stylus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 165 Figure 7 17 Stylus C61 C62 exploded diagram 1 EPSON STYLUS C61 C62 Rev 01 C484 CASE 001 No 1 101 100 110 102 ...

Page 174: ...EPSON Stylus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 166 Figure 7 18 Stylus C61 C62 exploded diagram 2 H 200 300 H J G K F I D E EPSON STYLUS C61 C62 C484 ELEC 001 Rev 01 No 2 ...

Page 175: ...ppendix Exploded Diagram 167 Figure 7 19 Stylus C61 C62 exploded diagram 3 B E D I K G F C B C EPSON STYLUS C61 C62 Rev 03 C484 MECH 0013 No 3 504 501 503 514 500 512 513 502 606 604 605 605 516 505 508 507 506 511 511 511 510 520 510 509 519 ...

Page 176: ... Stylus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 168 Figure 7 20 Stylus C61 C62 exploded diagram 4 H EPSON STYLUS C61 C62 Rev 01 C484 MECH 002 No 4 J K J G F I D E K H 711 703 700 711 711 712 714 ...

Page 177: ...SON Stylus C50 C60 C61 C62 Revision C Appendix Exploded Diagram 169 Figure 7 21 Stylus C61 C62 exploded diagram 5 07 06 01 EPSON STYLUS C61 C62 Rev 01 C484 PACK 001 No 5 without ESP Inter 400 03 03 04 05 ...

Page 178: ...ME FRONT ASSY C429 514 TORSION SPRING RIGHT SHAFT CR GUIDE 515 TORSION SPRING LEFT SHAFT CR GUIDE 516 SHAFT CR GUIDE B 517 SPACER FFC 518 PLATE SPRING COVER CARTRIDGE 519 HOLDER CABLE HEAD B 604 C B P TITE SCREW 3X8 F ZN 605 C B S SCREW B300204211 700 EDGE GUIDE 701 HOPPER ASSY C429 703 COMPRESSION SPRING 2 50 704 FRAME ASF 705 HOLDER PAD ASSY C429 707 TORSION SPRING 29 1 708 POROUS PAD INK EJECT ...

Page 179: ...9 MOTOR ASSY CR 510 HOUSING LOWER 511 FOOT 512 FRAME FRONT ASSY C418 514 TORSION SPRING RIGHT SHAFT CR GUIDE 515 TORSION SPRING LEFT SHAFT CR GUIDE 516 SHAFT CR GUIDE 517 SPACER FFC 518 PLATE SPRING COVER CARTRIDGE 519 HOLDER CABLE HEAD B 604 C B P TITE SCREW 3X8 F ZN 605 C B S SCREW B300204211 606 BIND B TITE SEMS W2 2 5X5 F ZB 700 EDGE GUIDE 701 HOPPER 702 PAD HOPPER 703 COMPRESSION SPRING 2 50 ...

Page 180: ...6 POROUS PAD INK EJECT B 507 POROUS PAD TUBE STOPPER B 508 HOLDER SHAFT ASSY Table 7 20 Stylus C60 parts list Code Parts Name 509 MOTOR ASSY CR 510 INSULATOR MOTOR CRi 511 FOOT 512 FRAME FRONT ASSY C418 513 SLIDER CR 514 TIMING BELT 516 SHAFT CR GUIDE B 519 HOLDER CABLE HEAD B 520 POROUS PAD SLIDER CAP 604 C B P TITE SCREW 3X8 F ZN 605 C B S SCREW B300204211 606 BIND B TITE SEMS W2 2 5x55 F ZB 700...

Page 181: ...62 Revision C Appendix Electrical Circuits 173 7 5 Electrical Circuits The electric circuit diagrams below are shown at the following pages C418 Main Main B C429 Main control circuit board C417 PSB PSE power supply circuit board ...

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