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ENERGREEN RoboMAX Use And Maintenance Instruction Manual Download Page 33

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© 2017 Energreen Srl

Professional machinery

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Description

Pos.

Description

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Emergency button

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Rapid milling machine connectors 

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High pressure quick couplings

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Radiator grille guard

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Rubber tracks

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Radiator casing

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Lifting device / Equipment mounting plate

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Ballast

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Hydraulic oil tank

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Steel track

Summary of Contents for RoboMAX

Page 1: ...USE AND MAINTENANCE INSTRUCTION MANUAL Dynamic solutions with men and equipment always in the forefront Professional machinery...

Page 2: ......

Page 3: ...CAUTION BEFORE USING THE MACHINE READ THIS MANUAL CAREFULLY TRANSLATION OF THE ORIGINAL INSTRUCTIONS MULTIUSE OPERATING MACHNE FOR MAINTAINING PUBLIC GREEN SPACES...

Page 4: ...ining machine ENERGREEN is at your disposition for any clarifications you may require either when commissioning or using the machine Should you product require routine or extraordinary maintenance ENE...

Page 5: ...G PROTECTIVE CLOTHING 10 3 1 3 FIRE EXTINGUISHER AND FIRST AID 10 3 1 4 NOTICES FOR INSPECTION AND MAINTENANCE 11 3 1 5 CHECKING THE MACHINE 11 3 2 GENERAL PRECAUTIONS 12 3 2 1 SAFETY WARNINGS 13 3 2...

Page 6: ...4 ADJUSTING THE DIESEL ENGINE SPEED 36 6 5 5 SLOW FAST MOVEMENT SELECTION 36 6 5 6 MOVING THE MACHINE FORWARDS AND BACKWARDS 37 6 5 7 SPEED ADJUSTMENT POTENTIOMETER 37 6 5 8 STEERING 37 6 5 9 STEERIN...

Page 7: ...CEMENT OF THE FILTER AND THE ENGINE OIL 73 9 5 3 COOLANT LEVEL CHECK 74 9 5 4 COOLANT LEVEL CHANGE 75 9 5 5 FUEL LEVEL CHECK 77 9 5 6 DRAINING AND BLEEDING THE FUEL SEPARATOR 78 9 5 7 REPLACING THE FU...

Page 8: ...ING DEVICE 91 9 12 1 CHECKING THE CHROME PLATED PARTS 91 9 13 MAINTENANCE OPERATIONS 92 10 INSTRUCTIONS FOR EMERGENCY SITUATIONS 93 10 1 FIRE 93 11 TIGHTENING CHART 94 11 1 SCREW TIGHTENING CHART 94 1...

Page 9: ...Remote controlled self propelled machine Model RoboMAX The manual is valid from serial number ROBOM091700024 Manufacturer data ENERGREEN Srl Via Pietre 73 36026 Cagnano di Pojana Maggiore VI ITALY Pho...

Page 10: ...ans Keep the manual for the entire lifetime of the machine Ensure that any updates are incorporated in the text Give the manual to any other user or subsequent owner of the machine Use the manual in s...

Page 11: ...ee that the machine is always at its highest possible level of operational safety Never put off the necessary operations and ensure they are performed exclusively by specialised personnel using only o...

Page 12: ...with the machine or the use of non original spare parts can be grounds for voiding the warranty and put the operator s safety at risk Always use original spare parts for repairs and maintenance ENERGR...

Page 13: ...ings Use of the flail mower head as a piledriver Use of the machine to tow damaged vehicles It must not be used on surfaces contaminated by glass loose stones pieces of iron or other extraneous bodies...

Page 14: ...maximum capacity for the first 100 hours of operation Avoid sudden acceleration or deceleration Refer to the coupons booklet appended for various maintenance activities to this manual to the engine ma...

Page 15: ...onsibility for damage of any kind caused by improper use or use other than that described above For custom machines refer to the appendix of this manual 2 2 STANDARDS APPLIED This machine was designed...

Page 16: ...EAD 180 Serial number 180NXXXXXXXXXXXXX IT IS IN ACCORDANCE WITH THE REGULATIONS WITH REFERENCE TO THE FOLLOWING DIRECTIVES AND THE RELATING NATIONAL REGULATIONS OF REALIZATION 2006 42 CE MACHINE DIRE...

Page 17: ...meone who works occasionally on this machine He must have accumulated a certain experience with this type of machine therefore skilled and trained Whenever direct visibility of the work zone from the...

Page 18: ...chine may give rise to dust emissions If you are working with dry materials straw or soil you are advised to wear personal protective equipment for the airways such as dust masks 3 1 3 FIRE EXTINGUISH...

Page 19: ...ety devices or covers are damaged or missing Make sure all safety devices are put back in place immediately after cleaning or repair work has been carried out Keep the machine and all its accessories...

Page 20: ...be nobody in the range of danger Pay great attention when working near roads or buildings Before beginning a day s work always check the condition of the tools and all the guards If they are damaged...

Page 21: ...en 10 C and 40 C so it must only work in these environmental conditions As regards the mowing on public roads please refer to the instructions given by the work supervisor as this is a mobile site Che...

Page 22: ...diately switches off the engine and stops Before raising lowering the equipment with the raiser make sure nobody is within ten meters of the machine Do no try to free the rotor by making it turn in a...

Page 23: ...ofessional machinery 3 2 6 LOCATION OF THE SAFETY PLATES WARNING Don t stop or pass in the working range of the machine E13030000009 EMERGENCY STOP WARNING Don t stop or pass in the working range of t...

Page 24: ...hted matches and sparks away from the battery Battery gas can explode Do not check the charge of the battery by connecting the two poles with a metal object Use an acidimeter or a voltmeter Do not cha...

Page 25: ...rised to do so in writing by ENERGREEN Fitting and using equipment that has not been authorized by the ENERGREEN could cause safety problems and damaging effects both for operations and the life of th...

Page 26: ...clean the machine 10 During operation and in particular in windy conditions the user must carefully choose his position in order not to be exposed to exhaust gases dust or mown grass 11 Do not operat...

Page 27: ...To prevent personal injury discard worn damaged poor quality or makeshift tools Tools not indicated or modified without authorisation release the manufacturer from any responsibility for damage to per...

Page 28: ...sed products to clean the machine Do not clean electrical parts with high pressure water 3 4 6 PERIODIC REPLACEMENT OF PARTS FUNDAMENTAL FOR SAFETY Check periodically the following components importan...

Page 29: ...21 2017 Energreen Srl Professional machinery 4 TECHNICAL DATA 4 1 TECHNICAL CHARACTERISTICS DIMENSIONS 2630 2190 55 385 1610 300 300 1010 1000 1300 Steel tracks Rubber tracks 350 350 1660 960...

Page 30: ...Stage IV ELECTRICAL SYSTEM Operating voltage 12 VDC Alternator 40 A Battery 180 Ah HYDRAULIC SYSTEM Circuit Pump type No Maximum capacity L min Bar Translation Tandem variable displacement piston pump...

Page 31: ...Type Width mm Cup weight single track kg Rubber 350 x 52 5 x 88 390 195 Steel 300 x 52 5 x 88 450 225 CAPACITIES TABLE Quantity Engine oil 13 L Diesel tank capacity 60 L Hydraulic oil tank capacity 45...

Page 32: ...MACHINE NOMENCLATURE 3 1 2 4 5 7 6 9 8 10 Pos Description Pos Description 1 Bonnet 6 Diesel tank cap 2 Radiator grille guard 7 Display 3 Gear reducer 8 Ignition key 4 Battery compartment 9 Hydraulic...

Page 33: ...Pos Description Pos Description 11 Emergency button 16 Rapid milling machine connectors 12 High pressure quick couplings 17 Radiator grille guard 13 Rubber tracks 18 Radiator casing 14 Lifting device...

Page 34: ...t be authorised in writing by ENERGREEN to intervene on the machine They must not have health problems and they must be properly trained OPERATOR ASSISTANT Personnel trained to assist the operator wit...

Page 35: ...joints hoses hydraulic components etc and check for any leaks of oil or other liquids Check the rubber hoses and make sure there are no cuts holes wear leaks etc Do not look for oil leakages with you...

Page 36: ...integral part of the machine it must be kept and looked after carefully it must accompany the machine so that it is always available to the operator 6 3 RECEIVER UNIT The radio receiver unit is locat...

Page 37: ...emote control a bar code and the year of manufacturer Rating plate This is found on the left hand side of the casing The MODEL TYPE and main technical data of the receiver the markings and any remote...

Page 38: ...ds On There is a configuration error on outputs SO1 and SO2 RUN LED GREEN The RUN LED indicates the status of the remote control s communication status with the CAN network Master node RUN LED SIGNAL...

Page 39: ...3 Auxiliary service button 4 Auxiliary service selector 5 Auxiliary service selector optional 6 Open close flail head guard selector 7 Flail head RPM increase decrease potentiometer 8 Flail head clock...

Page 40: ...e and the identifica tion number of the transmitter unit TU ID Rating plate This is to be found in the bat tery housing take the battery out to read it The MODEL TYPE and main technical data of the tr...

Page 41: ...panied by a beep b The signal is followed by the transmitter unit turning off 6 4 4 REPLACING THE REMOTE CONTROL IMPRINTING The address of the remote control is stored on the internal receiver board n...

Page 42: ...fects of the drug that might impair the ability to use the equipment safely NEVER consciously allow anyone to use the machine when their attention or coordination is compromised This could result in s...

Page 43: ...AUX 1 AUX 1 II I 0 100 SPEED 0 100 LEFT RIGHT S KEY 10 15 16 8 7 9 17 14 13 12 11 A B 1 2 3 4 5 6 WARNING The starter motor must only be operated continuously for a maximum of 30 seconds Trying to sta...

Page 44: ...and draw in air causing it to break ENERGREEN RESERVES THE RIGHT TO REPLACE DAMAGED PARTS ONLY AFTER HAVING EXAMINED THEM CAUTION 6 5 4 ADJUSTING THE DIESEL ENGINE SPEED Adjusting the diesel engine s...

Page 45: ...otentiometer 15 regulates the maximum speed of the machine from 0 to 100 The potentiometer setting chosen will depend on the various work conditions that the operator will come across and should alway...

Page 46: ...or left to correct the path of the machine rpm rpm STOP START AUX AUX 1 AUX 1 II I 0 100 SPEED 0 100 LEFT RIGHT S KEY 10 15 16 8 7 9 17 14 13 12 11 A B 1 2 3 4 5 6 6 5 10 DIRECTION CONTROLS SWAP Direc...

Page 47: ...6 WARNING Rest the tool to the ground and allow the cylinder rod to extend until it reaches the centre of the slot In this way the tool will follow the contour of the ground more accurately floating e...

Page 48: ...to the quick couplings on the machine right hand side making sure to clean the couplings before connecting them 8 Connect the hydraulic services hoses B to the quick couplings left hand side 9 Also ca...

Page 49: ...the tool The rotor is controlled by the selector 8 and the potentiometer 7 Follow the instructions below to start it Select the cutting direction by moving the switch 8 Upwards to select anti clockwi...

Page 50: ...FAN CONTROL Reversible fan control The machine is fitted with a ventilation system consisting of a reversible fan One of the advantages of this system is that it allows the radiator to be cleaned remo...

Page 51: ...s in the remote control The button 3 has the possibility of controlling the AUX service that can be activated deactivated The button 4 can control auxiliary service AUX 1 which can be activated deacti...

Page 52: ...TION SHIELDED TRANSLATION MAPPING CHANGE Option SHIELDED HOME SHIELDED MAINTENANCE SHIELDED ON IGNITION 6904 is the code for the customer to reset the maintenance activities at zero To reset the maint...

Page 53: ...p and or check for leaks NO NO The alternator does not charge the battery Check the alternator and or contact customer care NO YES The air filter is clogged Clean the filter elements NO YES The hydrau...

Page 54: ...release code is entered once the machine has been serviced For servicing indicated in the specific manual contact your local authorised service centre MAINTENANCE CODE Every 50 hours the machine prom...

Page 55: ...reaks down and or malfunctions Alarm codes will appear on the display followed by a number that identifies the type of error WARNING Contact ENERGREEN customer care for further information 6 6 5 INCLI...

Page 56: ...d 6 6 7 REGENERATION SCREEN All the buttons and indicators that are seen and used for the DPF cleaning process which is either started automatically or by the operator and for disabling it are describ...

Page 57: ...emains on when the stationary regeneration starts The indicator disappears when the regeneration ends 6 DPF REGENERATION INHIBITED Appears when the inhibit regeneration button is pressed 6 7 FUSES AND...

Page 58: ...7 F8 Horn 10 F9 F10 Diesel pump 7 5 F11 Power outlet 10 F12 Key 7 5 F13 F14 Alternator 5 F15 Sensors 7 5 F16 VE LE70 ECU power supply 10 F17 F18 F19 XF3 30 battery 40 XF4 30 VP 20 XF5 30 starter motor...

Page 59: ...rbon monoxide CO into water H2 O and carbon dioxide CO2 respectively 6 8 2 PARTICULATE FILTER MAINTENANCE AND ASSISTANCE In addition to particulates ash also accumulates in the SF This is mainly due t...

Page 60: ...er producing the potential annulment of the guarantee on the exhaust filter emissions for diesel engines Contact ENERGREEN customer care for any servicing information that may be required The removal...

Page 61: ...hine s display 2 Once the machine is in a safe position use the forced regeneration function see section 6 12 5 6 8 5 FORCED STATIONARY REGENERATION Forced stationary regeneration is a process that ta...

Page 62: ...he regeneration function The indicator B will then start to flash To confirm the activation press and hold the ENTER button see section 6 9 1 for a few seconds until the indicator C appears Figure 4 5...

Page 63: ...ENERGREEN customer care The engine does not start when switched on a symbol appears Battery symbol Alternator faulty Contact ENERGREEN customer care Engine oil pressure symbol Engine oil pressure swit...

Page 64: ...ave the parameters If the error persists replace the control unit 43 LE70 4 safety relay contact error Check the control unit power supplies save the parameters If the error persists replace the contr...

Page 65: ...de the target range 205 Engine alarm Battery voltage the voltage measured by the ECU is outside the target range the ECU activates a system response 206 Engine alarm Coolant level the level of coolant...

Page 66: ...B08 of control unit LE70 Check the wiring Controller output error 526 Problems with output pin B09 of control unit LE70 Check the wiring Controller output error 527 Problems with output pin B10 of con...

Page 67: ...are in The battery is flat Exchange the battery with one that is charged The green LED flashes rapidly The radio electric connection is absent Bring the transmitter unit towards the receiver unit The...

Page 68: ...s flashing The remote control unit is not sending commands to the CAN network Contact ENERGREEN customer care The ERR LED is flashing There is a CAN communication error Contact ENERGREEN customer care...

Page 69: ...E Before moving the machine make sure that you are familiar with the controls and the relative safe ty regulations The operator must be in the vicinity of the machine Before moving the machine ensure...

Page 70: ...o damage the tracks always proceed with the shoes resting on the same horizontal plane When the machine manoeuvres over an obstacle it creates an empty space between the bearing rollers and the tracks...

Page 71: ...case of particularly dusty work he or she is also advised to wear a mask The operator must try to position him or herself with respect to the machine in the recommended work cone both to avoid being o...

Page 72: ...ehicle They must be positioned at the correct distance for the tracks and must be at an angle of no more than 50 with respect to the ground Once the machine has been loaded onto the vehicle it is reco...

Page 73: ...weight of the machine the fact that it is tracked and the friction generated When the machine is to be towed use a metal cable that is strong enough to tow the machine DANGER If the machine becomes s...

Page 74: ...Tighten the M8 screw of the central gear pin and use it as a puller to remove the solar pin Once the solar pin has been removed tighten the cover Repeat the same procedure for the other gear motor WA...

Page 75: ...th the machine To do this follow the instructions below 1 Remove the cap of the socket on the control box A 2 Insert the connector and tighten the locking ring B The engine can now be started using th...

Page 76: ...5 Bring the speed of the diesel engine to 1000 rpm and wait for a few minutes before disconnecting the external battery WARNING DO NOT USE STARTING SYSTEMS SUCH AS BATTERY CHARGERS OR START BOOSTERS T...

Page 77: ...heir original coating of paint in order to prevent rust from forming If possible store the machine in a covered area and on a flat and firm surface The machine must be stored with the equipment in the...

Page 78: ...e the ignition key When removing or reinstalling machine parts always use suitable extractors spanners and equipment that will not damage the specified components To release parts that are solidly adh...

Page 79: ...EASE Black lithium soap grease with Molybdenum Disul phide For automatic greasing the use added CON TACT GREASE NLGI2 with purple lithium soap is recommended BEARINGS PAKELO GREENPLEX EP NLGI 2 GREASE...

Page 80: ...entrations higher than 70 GLACELF AUTO SUPRA corresponds with the main international antifreeze specifications AFNOR NFR 15 601 ASTM D 3306 ASTM D 4656 ASTM D 4985 BS 6580 9 4 3 FUEL We recommend the...

Page 81: ...h the machine parked on a level surface If the engine oil level is near the MIN sign Top it up by unscrewing the cap C and adding oil until the level is between MIN and MAX marks Wait for a few moment...

Page 82: ...ct it in appropriate tanks Put back the oil sump drain plug B once all the oil has drained out Remove the two screws D that fasten the left mudguard E and then remove it Unscrew the filter cartridge F...

Page 83: ...re if required To restore the level open the cap A and top up MIN MAX A DANGER Explosive release of fluids from pressurised cooling system can cause serious burns Stop the engine Only remove the fille...

Page 84: ...slowly loosen it until the first stop to relieve the pressure Coolant Changing frequency Hours Years Total Glacelf Auto Supra 2000 2 Other coolants 2000 2 Changing the coolant To replace the coolant f...

Page 85: ...inage plug H Fill the radiator via the filler cap A until the fins of the radiator are covered making sure that no bubbles form during filling Close the radiator cap A Fill the reserve tank via the ca...

Page 86: ...use the motor without coolant even for a short time 9 5 5 FUEL LEVEL CHECK The fuel level should be checked visually on the LCD every time the machine is used when it is on a level surface If the lev...

Page 87: ...C DANGER This operation must be carried out with engine off Because the fuel is highly inflammable do not get close to it with naked flames and do not smoke whilst performing this operation Clean the...

Page 88: ...d then remove it 7 Remove the float ring from the bowl D 8 Clean the inside of the bowl D 9 Install a new cartridge 10 Reinstall float ring in the bowl D 11 Check the condition of the O rings replace...

Page 89: ...s Open the engine hood using the appropriate key Open the two fastening clips A And remove the cover Pull the primary cartridge B out If it is difficult to remove turn the cartridge slightly whilst pu...

Page 90: ...ncy of the cooling system in addition to using the reversible fan section 6 7 16 it is recommended to check and clean any dust from the radiator before each use To clean the radiator lift the radiator...

Page 91: ...of the oil is near to the MIN mark To top up unscrew the cap B with the relevant safety key C provided and top up with oil until the level has been restored Close the cap Check the oil level every day...

Page 92: ...the parts thoroughly before opening the oil drainage plug B Open the filler cap of the tank C Remove the drainage plug from the tank using the10 mm spanner being careful to collect the spent oil in a...

Page 93: ...lay comes on section 6 9 1 Unscrew the red cap B above the filter Extract the filtering element C Filters should only be replaced with original filters and before they become completely clogged Check...

Page 94: ...ine on a level surface 2 Unscrew the cap A and check the level 3 If the oil level is low top it up via the hole A 4 Close the cap tightly A 9 7 3 CHANGING THE OIL IN THE GEAR REDUCER The hydraulic oil...

Page 95: ...riate oil see previous table in section 9 4 1 through the hole of the cap A 7 Screw up the cap A 8 Carry out the same procedure for the other gear reducers DANGER The oil spilled during the change can...

Page 96: ...he earth wire black touch the power supply wire red Starter motor check the cables Alternator check the cables Check the tightness of connectors If the cables show signs of a short circuit look for th...

Page 97: ...ands after touching them 9 10 PERIODIC REPLACEMENT OF THE SAFETY COMPONENTS To guarantee safety at any time while the machine is being used the operator is required to make the replacements listed bel...

Page 98: ...igns of having been cut Proceed as follows 1 Place the machine on level ground with the engine switched off and raised 30 40 cm off the ground using supports suitable for supporting the weight of the...

Page 99: ...ental more reasons 1 In the rubber track it is possible to check the condition of the track itself if the rubber has deteriorated or if even the internal steel cables are visible in this case it is ne...

Page 100: ...ne and pump in grease until it a small amount comes out of the joints Refer to the grease table in section 9 4 1 for what grease to choose Proper lubrication is important Insufficient and infrequent l...

Page 101: ...ing X Substitution X X X X X X SYSTEM ELECTRIC Check X X X X X X X X X X X X BATTERY Check X X X X X X X X X X X X HYDRAULIC OIL Check top up X Substitution X X X HYDRAULIC OIL FILTER Substitution X X...

Page 102: ...Y SITUATIONS 10 1 FIRE In case of fire use a fire extinguisher in accordance with current regulations If the machine catches fire or if the machine finds itself in the proximity of a fire get out of t...

Page 103: ...100572 70397 164 M18 2 5 192 210954 147670 387 180632 126441 332 126765 88731 232 M20 2 5 245 269186 188430 549 230496 161345 470 161757 113227 330 M22 2 5 303 332912 233037 748 285059 199535 640 2000...

Page 104: ...96 2017 Energreen Srl Professional machinery 12 NOTES...

Page 105: ...ggiore VI ITALY Tel 39 0444 1511 200 Fax 39 0444 1511 252 www energreen it commerciale energreen it Energreen 2017 All rights reserved Photos technical and constructive characteristics are subject to...

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