Endura 4521-1111-00 Component Maintenance Manual With Illustrated Parts List Download Page 13

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL

4521

SIL-1

11 Jul 2018

25-34-80

Use or disclosure of information on this page is subject to
the restrictions in the proprietary notice of this document.

TASK 25-34-80-990-804-A01

SERVICE INFORMATION LETTER LIST

SIL NUMBER /

REVISION NUMBER

ISSUE DATE

DATE

INCORPORATED

OR NO EFFECT

TITLE

CM-50016-SIL-001/
Rev 002

01 Jun 2016

26 May 2015

Application of Never Seez (CM-50016) to
the threads of the heater

SIL-4521-2500-112
Rev 000

04 Apr 2017

No Effect

4521 Series Water Boiler Installation
& Operating Instructions

3530-0337-SIL-001/
Rev 001

12 Apr 2013

26 May 2015

Drain Funnel PN 3530-0337-01
Improvement

3530-0364-SIL-01/
Rev 000

06 Mar 2012

No Effect

Printed Circuit Board PN 3530-0364-01
Current Revision Level.

3530-0627-SIL-001/
Rev 001

17 Jul 2014

No Effect

New Heater Cartridge PNs for Heater
Assembly PN 3520-0627

3520-0655-SIL-001/
Rev 000

20 Jun 2014

No Effect

New Water Boiler Front Panel Assembly
(PN 3520-0655-XX)

Summary of Contents for 4521-1111-00

Page 1: ...ietary notice of this document TRANSMITTAL INFORMATION TO HOLDERS OF COMPONENT MAINTENANCE MANUAL PUB NO 25 34 80 WATER BOILER REVISION NO 02 DATED 11 JULY 2018 Revision History B E Aerospace Publicat...

Page 2: ...ONENT MAINTENANCE MANUAL 4521 Page TL 2 26 May 2015 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENT...

Page 3: ...520 0614 25 001 and 4X2X 25 001 as well updated the revision of SBs 3530 0392 25 001 3530 0364 25 001 3530 0352 25 001 and 3520 0643 25 001 to the list Service Information Letter List SIL 1 Added SILs...

Page 4: ...ustrated Parts List 10001 through 10004 Added vendor code in Table 10001 and paragraphs 4 C 6 a b c as well updated paragraph 4 C 2 Illustrated Parts List 10006 through 10013 10020 through 10023 10028...

Page 5: ...THORIZED PERSON OR TO INCORPORATE IN OTHER PROJECTS ANY SPECIAL FEATURES PECULIAR TO THIS DESIGN ALL PATENT RIGHTS HERETO ARE EXPRESSLY RESERVED BY B E AEROSPACE INC THIS DOCUMENT CONTAINS U S ORIGIN...

Page 6: ...GENT QUALITY CONTROL PROCESSES USING NON B E PARTS MAY JEOPARDIZE YOUR WARRANTY AND RESULT IN DEGRADED PRODUCT PERFORMANCE ALL MODIFICATIONS SHOULD BE COORDINATED IN ADVANCE TO AVOID THIS POSSIBILITY...

Page 7: ...or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document TASK 25 34 80 990 801 A01 RECORD OF REVISIONS REV NO ISSUE DATE DATE INSERTED BY REV...

Page 8: ...MPONENT MAINTENANCE MANUAL 4521 ROR 2 22 Aug 2011 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENTIO...

Page 9: ...All Temporary Revisions will be incorporated into the Component Maintenance Manual CMM TEMPORARY REV NO PAGE NUMBER ISSUE DATE INSERT DATE BY DATE REMOVED BY 1A 1001 1003 through 1005 9001 and 9002 06...

Page 10: ...MPONENT MAINTENANCE MANUAL 4521 RTR 2 22 Aug 2011 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENTIO...

Page 11: ...r Applicable 3530 0352 25 001 Rev 004 04 Aug 2017 No Effect Endura Water Boiler Front Panel Lockdown Latch Modification 3530 0352 25 002 Rev 001 10 Nov 2014 No Effect Endura Water Boiler Front Panel L...

Page 12: ...MPONENT MAINTENANCE MANUAL 4521 SBL 2 22 Aug 2011 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENTIO...

Page 13: ...pplication of Never Seez CM 50016 to the threads of the heater SIL 4521 2500 112 Rev 000 04 Apr 2017 No Effect 4521 Series Water Boiler Installation Operating Instructions 3530 0337 SIL 001 Rev 001 12...

Page 14: ...MPONENT MAINTENANCE MANUAL 4521 SIL 2 26 May 2015 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENTIO...

Page 15: ...l 2018 1006 11 Jul 2018 1007 26 May 2015 1008 26 May 2015 1009 26 May 2015 1010 26 May 2015 1011 11 Jul 2018 1012 Blank Schematics and Wiring Diagram 2001 26 May 2015 2002 11 Jul 2018 Disassembly 3001...

Page 16: ...10006 11 Jul 2018 10007 11 Jul 2018 10008 11 Jul 2018 10009 11 Jul 2018 10010 11 Jul 2018 10011 11 Jul 2018 10012 11 Jul 2018 10013 11 Jul 2018 10014 26 May 2015 10015 26 May 2015 10016 26 May 2015 10...

Page 17: ...NTRO 1 DESCRIPTION AND OPERATION 1 TESTING AND FAULT ISOLATION 1001 SCHEMATIC AND WIRING DIAGRAMS 2001 DISASSEMBLY 3001 CLEANING 4001 INSPECTION CHECK 5001 REPAIR 6001 ASSEMBLY 7001 FITS AND CLEARANCE...

Page 18: ...MPONENT MAINTENANCE MANUAL 4521 TOC 2 22 Aug 2011 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENTIO...

Page 19: ...op mechanic should use this manual first to test and isolate a faulty component The mechanic should then go directly to the applicable manual subject to effect a repair in the specific problem area wi...

Page 20: ...as seven elements of which the first five elements are mandatory for each task and sub task The sixth and seventh elements are applied when necessary This CMM incorporates the use of six of the seven...

Page 21: ...document GRAPHIC 25 34 80 99B 001 A01 Figure INTRO 1 Explanation of Maintenance Task Oriented Support System MTOSS Task Codes TASK 25 XX XX 700 824 A01 ELEMENT NUMBERS 25 XX XX 700 824 A01 CHAPTER SE...

Page 22: ...PONENT MAINTENANCE MANUAL 4521 INTRO 4 22 Aug 2011 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENTI...

Page 23: ...e water temperature is in the 180 F to 196 F 82 C to 91 C range the READY light on the front panel illuminates B If the water level in the tank is low the LOW WATER indicator light comes on until the...

Page 24: ...ble 1 for leading particulars of the Water Boiler TABLE 25 34 80 99A 002 A01 Table 1 Leading Particulars ITEM CHARACTERISTIC Length 18 85 in 478 79 mm max Width 6 32 in 160 53 mm Height 12 00 in 304 8...

Page 25: ...00 Sump Drain 2760 Watts Yes Lower 4521 1211 00 Sump Drain 4340 Watts No Lower 4521 1221 00 Sump Drain 4340 Watts Yes Lower 4521 1112 00 Sump Drain 2760 Watts No Upper 4521 1122 00 Sump Drain 2760 Wa...

Page 26: ...PONENT MAINTENANCE MANUAL 4521 Page 4 22 Aug 2011 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENTIO...

Page 27: ...e used for listed items TABLE 25 34 80 99A 004 A01 Table 1001 Test Equipment and Materials NOMENCLATURE PART SPEC NO SOURCE CAGE Ammeter 2 Accuracy Qty 3 None Commercially Available Clean water supply...

Page 28: ...nts of 250 500 volts per second a test voltage of 1500 volts 50 60 Hz Maintain the test voltage for one full minute Any arcing and or sparking shall constitute failure Make sure that the reading is no...

Page 29: ...th test plugs refer to Table 1001 before the pressure test 2 Connect the Water Boiler to the water supply refer to Table 1001 3 Fill the Water Boiler with water Adjust the water pressure to 188 psig 1...

Page 30: ...the UUT power OFF 5 Turn the test bench power OFF 6 Capacitor and Triac Test a Install the Multi Test Box refer to Table 1001 between J4 and P4 b Manually open the C B on the Multi Test box refer to T...

Page 31: ...ature must be between 62 F to 72 F 17 C to 22 C 8 Make sure the Water Boiler tank fills and does not leak NOTE A small amount of water may come out of the vent valve drain line as the tank completes f...

Page 32: ...ng OFF The red LED light will turn ON when any one of the three thermal switches are tripped and will stay on until all three thermal switches are open The LED will go OFF once all three thermal switc...

Page 33: ...o 50oz 1500 ml servers at 1 GPM Check the water temperature at the faucet does not exceed 196 F 91 C Upon faucet handle release make sure that faucet does not leak NOTE To determine whether unit is lo...

Page 34: ...e Repair or replace the hybrid PC board Refer to CMM 25 36 01 Grounding connections are dirty Check the faucet to make sure it is tight and then retest Disassemble the grounding connections between th...

Page 35: ...maged or misaligned Replace or adjust button Button frame damaged or misaligned Replace or adjust button frame Switch PC board damaged or defective Replace switch PC board 2 D 3 Low water light does n...

Page 36: ...fected heater 2 E 9 Thermal switch Test Thermal switch trips at 205 F setting Thermal switches damaged or defective Replace thermal switches Thermal switch buss bar failed open Re solder the buss bar...

Page 37: ...r button displays triple blink mode phase loss indication Thermal switches damaged or defective Heater assembly damaged or defective Thermal switch buss bar failed to open Faulty wiring or connectors...

Page 38: ...ONENT MAINTENANCE MANUAL 4521 Page 1012 26 May 2015 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENT...

Page 39: ...subject to the restrictions in the proprietary notice of this document SCHEMATICS AND WIRING DIAGRAMS 1 General A This section contains the schematics and wiring diagrams for the Water Boiler B Refer...

Page 40: ...ANCE MANUAL 4521 Page 2002 11 Jul 2018 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document GRAPHIC 25 34 80 99B 005 A01 Fig...

Page 41: ...DISASSEMBLED OBEY THE USUAL PRECAUTIONS FOR THE CORRECT USE OF TOOLS CAUTION ELECTROSTATIC DISCHARGE SENSITIVE ESDS PARTS USE ESDS PROCEDURES AND WORK AREA TO AVOID DAMAGE A Water Boiler NOTE The step...

Page 42: ...ar support assembly 120 g Cut and discard wire tie wrap Remove heater wire and grommet 250 from molded module housing 130 h Remove two screws 175 four washers 180 two washers 185 and two nuts 190 that...

Page 43: ...re 5 IPL Figure 3 and RTD assembly wire from thermal switch 10 terminals CAUTION CAREFULLY REMOVE HEATER ASSEMBLY WIRE TERMINAL FROM TERMINAL OF THE OVER TEMPERATURE THERMAL SWITCHE SO THE TERMINAL DO...

Page 44: ...t 335 firmly while removing nut 485 nut 340 lock washer 345 and flat washer 350 e Remove the faucet assembly 335 and faucet grommet 355 from the front panel assembly 390 NOTE If Rapid Recovery Unit th...

Page 45: ...se from the faucet plug 45 e Remove faucet spring 50 from the faucet stem 55 f Remove faucet stem 55 faucet seal 65 and faucet aerator 70 from the faucet body 75 10 Disassemble the faucet assembly on...

Page 46: ...ONENT MAINTENANCE MANUAL 4521 Page 3006 26 May 2015 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENT...

Page 47: ...R THAN THOSE LISTED DAMAGE TO THE WATER BOILER CAN RESULT CAUTION DO NOT LET WATER TOUCH ELECTRICAL PARTS WIRING OR PRINTED CIRCUIT BOARDS Table 4001 Cleaning Materials NOMENCLATURE PART SPEC NUMBER S...

Page 48: ...1 b Mineral deposits may be removed by soaking affected parts in a sulphamic acid based cleaner refer to Table 4001 Follow manufacturer s precautions for any cleaner Rinse with clean water refer to Ta...

Page 49: ...to the restrictions in the proprietary notice of this document 8 Allow the parts to dry thoroughly at room temperature dry each part with nitrogen gas refer to Table 4001 or blow dry all parts with fi...

Page 50: ...ONENT MAINTENANCE MANUAL 4521 Page 4004 26 May 2015 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENT...

Page 51: ...0 802 A01 2 Procedure CAUTION ELECTROSTATIC DISCHARGE SENSITIVE ESDS PARTS USE ESDS PROCEDURES AND WORK AREA TO AVOID DAMAGE A Water Boiler 1 Be sure the work area is clean and is free from hydrocarbo...

Page 52: ...er to ASSEMBLY section 5 Do a check of all mechanical components as follows a Examine alignment of the chassis assembly molded module housing rail guides electrical connector and water supply connecti...

Page 53: ...ure of information on this page is subject to the restrictions in the proprietary notice of this document 4 Every 3000 flight hours or 12 months whichever comes first a Perform 1500 flight hour mainte...

Page 54: ...ONENT MAINTENANCE MANUAL 4521 Page 5004 26 May 2015 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENT...

Page 55: ...R TASK 25 34 80 300 801 A01 1 General A Replace all worn or damaged parts that cannot be repaired Refer to the IPL Figures and related ILLUSTRATED PARTS LISTS section that start on page 10001 of this...

Page 56: ...ONENT MAINTENANCE MANUAL 4521 Page 6002 22 Aug 2011 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENT...

Page 57: ...dures Refer to Table 7001 for required assembly tools and materials TABLE 25 34 80 99A 009 A01 NOTE Equivalent substitutes may be used for listed items Table 7001 Assembly Tools and Materials NOMENCLA...

Page 58: ...7001 to the end of the reed switch 25 and insert into faucet body 75 c Install faucet seal 65 faucet stem 55 faucet spring 50 and faucet plug 45 into faucet body 75 NOTE Apply release compound refer...

Page 59: ...ly g Insert dowel 10 pin into faucet handle 5 h Install screw 60 into faucet body 75 j Install faucet aerator 70 onto faucet body 75 k Install non fray varglass sleeving 30 to reed switch 25 l Insert...

Page 60: ...s 525 refer to Figure 7002 6 Install screw 460 and right guide rail 450 to the water boiler chassis 525 7 Install tank assembly 545 or 545A to water boiler chassis 525 as follows refer to IPL Figures...

Page 61: ...one thread is visible on male elbow fitting 495 4 Tighten the nut part of male elbow fitting 495 1 1 4 turns beyond hand tight with a wrench 5 Use gap gauge MS IG 400 refer to Table 7001 to check the...

Page 62: ...bly 465 to front panel assembly 390 with two screws 395 lock washers 400 and flat washers 405 Hand tighten screws 395 d Put the cable and faucet assembly 335 335A through the front of the front panel...

Page 63: ...340 to 170 in lbs 19 21 N m NOTE Make sure cable assembly 95 is between front panel 390 and water boiler chassis 525 b Install the nut 485 and ferrule 490 to the fitting assembly 500 NOTE Make sure t...

Page 64: ...check the gap between the nut 485 and the fitting assembly 500 NOTE The gap gauge refer to Table 7001 must not fully insert between the nut 485 and the fitting assembly 500 10 Assemble the Upper Fauce...

Page 65: ...12 Assemble tank assembly IPL Figure 3 as follows a Install three heater assemblies 90 and three o rings 95 by applying thread lubricant refer to Table 7001 to the weldment tank 100 Apply torque to h...

Page 66: ...urn wire J4 to the lowest thermostat 10 on the weldment tank 100 g Attach connector fitting 20 and pressure relief valve 25 h Install the pressure relief valve 25 into the weldment tank 100 with threa...

Page 67: ...521 Page 7011 11 Jul 2018 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document GRAPHIC 25 34 80 99B 010 A01 Figure 7006 Tubi...

Page 68: ...the proprietary notice of this document 13 Install the molded module housing 130 to the water boiler chassis 525 following the steps below a Install drain tube assembly 270 to the water boiler chassis...

Page 69: ...SIL 001 c Insert harness assembly 95 through water boiler chassis 525 Install two tie downs refer to Table 7001 to secure harness assembly 95 to the water boiler chassis 525 flange NOTE Make sure the...

Page 70: ...ietary notice of this document h Install the alignment pin guide 165 and nut 170 to the rear support assembly 120 refer to Figure 7009 j Install connector harness assembly 150 to the rear support asse...

Page 71: ...harness assembly 150 grounding wires SG1 and SG2 to the water boiler chassis 525 NOTE Do not attach the rear support assembly 120 until after the installation of molded module housing 130 l Attach re...

Page 72: ...document n Attach drain valve stem 210 and O rings 215 220 to the drain valve body 195 p Insert O ring 205 with a small amount of petroleum jelly and water plug 200 thru the rear support assembly 120...

Page 73: ...q Assemble tubing 225 and attach to the tank 545 r Insert lock down arm 310 into water boiler chassis 525 s Install lock down pin 295 external retaining ring E 300 and pivot pin 305 onto lockdown arm...

Page 74: ...and screw retainer 385 Insert lockdown latch 360 into front panel 390 w Attach lockdown latch 360 to lockdown arm 310 with two screws 365 two lock washers 370 and two latch bushings 375 x Install the...

Page 75: ...ly CONNECTOR DESCRIPTION WATER BOILER J1 Multiple 1 Pin Connector Harness Assembly J2 2 Pin Not Connected J3 16 Pin Switch PC Board Harness J4 4 Pin RTD Assembly J5 4 Pin Single Program Diagnostic Por...

Page 76: ...h module cover 75 to molded module housing 130 with two screws 80 two lock washers 85 and two flat washers 90 ab Attach module door 55 to molded module housing 130 with screw 60 lock washer 65 and fla...

Page 77: ...4 80 940 801 A01 1 General A This section contains the fits and clearances that are necessary for the Water Boiler B Torque values are listed in Table 8001 TASK 25 34 80 99A 010 A01 Table 8001 Torque...

Page 78: ...ONENT MAINTENANCE MANUAL 4521 Page 8002 22 Aug 2011 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENT...

Page 79: ...mercially Available Cleaning Ammeter 2 Accuracy Qty 3 None Commercially Available Testing Black Adhesive Sealant RTV 32 Black AD 052 Dow Corning Corp V71984 B E Aerospace V63367 Assembly Brush Soft br...

Page 80: ...n 4 0 mm MS IG 300 Swagelok Companies V02570 Assembly Gauge Gap 0 24 in 6 0 mm MS IG 400 Swagelok Companies V02570 Assembly Ground Testing Spade 998829 B E Aerospace Inc V63367 Testing Isopropyl Alcoh...

Page 81: ...lfamic Acid based Cleaner Sulfamic Acid 5 percent solution Limeaway Vinegar or other agent that removes calcium lime and rust deposits Commercially Available Cleaning Thread Lock Adhesive 242 Blue AD...

Page 82: ...NCE MANUAL 4521 Page 9004 26 May 2015 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document GRAPHIC 25 34 80 99B 019 A01 Figu...

Page 83: ...The unit must be rinsed with deionized water and completely dry before it is stored or shipped A After unit assembly is complete put the unit in a clean dust free moisture proof container A sealed po...

Page 84: ...NENT MAINTENANCE MANUAL 4521 Page 15002 22 Aug 2011 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENT...

Page 85: ...entheses following the description Vendors code symbols used in this publication are taken from the CAGE Cataloging Handbook and consist of the applicable code symbol preceded by the Letter V Table 10...

Page 86: ...sembly TASK 25 34 80 990 813 A01 4 Material Arrangement A Numerical Index The Numerical Index is an alphanumeric listing of all the part numbers in the Detailed Parts List Each part number is listed t...

Page 87: ...there is no B E Aerospace part number the original manufacturer s part number will be shown When standard parts are used the standard part number is listed in this column 3 Airline Part Number This c...

Page 88: ...er assembly Quantities specified in the UNITS PER ASSEMBLY column are the total number of each part required per assembly or subassembly and are not necessarily the total used per the complete unit a...

Page 89: ...cific application Optional OPT The part is fully interchangeable in form fit and function with other item numbers shown Preferred PRFD Part is preferred over the other optional parts shown Replaced By...

Page 90: ...TEM TTL REQ CO50405 4 20 1 CO6505 2 155 1 2A 155 1 CO6505 01 2 157 1 2A 157 1 CO6505 03 2 158 6 2A 158 6 CO6505 05 2 160 1 2A 160 1 FA50168 2 385 1 2A 385 1 FA50169 2 570 1 2A 570 1 FA50170 2 380 1 2A...

Page 91: ...42L3 2 190 2 2A 190 2 MS21043 04 2 580 2 2A 580 2 3 15 6 MS21043 06 2 280 2 2 320 1 2A 280 2 2A 320 1 MS21043 3 2 550 4 2A 550 4 MS21043 4 2 45 2 2A 45 2 MS21209C0615 3 105 2 MS24693C1 4 60 1 MS24693C...

Page 92: ...2 535 2 2A 400 2 2A 475 4 2A 535 2 MS51957 14 2 415 1 2A 415 1 MS51957 27 2 10 2 2 105 4 2 275 2 2A 10 2 2A 105 4 2A 275 2 MS51957 28 2 60A 1 2 365 2 2A 60A 1 2A 365 2 MS51957 29 2 60 1 2 80 2 2A 60 1...

Page 93: ...2 220 1 2A 220 1 OR0571 2 215 1 2A 215 1 3 60 1 OR0662 2 205 1 2A 205 1 OR0941 3 45 1 OR50013 2 30 1 2A 30 1 PF103 2 495 1 PF1427 2 490 1 2 515 1 2A 490 1 PF143 2 240 1 2A 240 1 PF146 2 485 1 2 510 1...

Page 94: ...A 270 1 3520 0618 01 3 100 1 3520 0627 01 3 90 3 3520 0627 03 3 90A 3 3520 0637 01 2 95 1 2A 95 1 3520 0640 01 2 335A 1 2A 335A 1 4 1 RF 3520 0640 03 2 335 1 2A 335 1 4 1A RF 3520 0643 01 3 80 1 3520...

Page 95: ...20 0906 12 1 5F 1 2A 1B RF 3520 0906 13 1 5E 1 2A 1A RF 3520 0906 14 1 5D 1 2A 1 RF 3520 0906 15 1 5C 1 2 1C RF 3520 0906 16 1 5B 1 2 1B RF 3520 0906 17 1 5A 1 2 1A RF 3520 0906 18 1 5 1 2 1 RF 3520 1...

Page 96: ...03 3 47 1 3575 0745 01 2 25 1 2A 25 1 3575 0746 01 2 35 2 2A 35 2 3575 0830 01 3 50 1 3575 1369 01 2 450 2 2A 450 2 3575 1371 01 2 285 1 2A 285 1 3575 1372 01 2 330 1 2A 330 1 3575 1386 01 2 195 1 2A...

Page 97: ...0 1 4521 1111 00 1 1 RF 4521 1112 00 1 1D RF 4521 1121 00 1 1A RF 4521 1122 00 1 1E RF 4521 1211 00 1 1B RF 4521 1212 00 1 1F RF 4521 1221 00 1 1C RF 4521 1222 00 1 1G RF 4521 2111 00 1 1H RF 4521 211...

Page 98: ...e 10014 26 May 2015 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document GRAPHIC 25 34 80 99B 020 A01 IPL Figure 1 Water Boi...

Page 99: ...R BOILER SUMP DRAIN UPPER FAUCET G RF 1G 4521 1222 00 WATER BOILER SUMP DRAIN UPPER FAUCET H RF 1H 4521 2111 00 WATER BOILER REAR DRAIN LOWER FAUCET J RF 1J 4521 2121 00 WATER BOILER REAR DRAIN LOWER...

Page 100: ...3520 0906 08 WATER BOILER SUB ASSEMBLY REAR DRAIN LOWER FAUCET SEE IPL FIGURE 2 FOR DET BKDN J 1 5J 3520 0906 07 WATER BOILER SUB ASSEMBLY REAR DRAIN LOWER FAUCET SEE IPL FIGURE 2 FOR DET BKDN K 1 5K...

Page 101: ...NENT MAINTENANCE MANUAL 4521 Page 10017 22 Aug 2011 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENT...

Page 102: ...wer Faucet 35 20 35 20 25 30 465 405 400 545 545A 395 480 495 505 550 225 520 510 515 505 500 425 420 415 485 490 340 345 350 440 290 575 525 460 565 580 305 330 310 285 295 300 530 535 540 325 320 27...

Page 103: ...BOILER SUB ASSEMBLY SUMP DRAIN LOWER FAUCET SEE IPL FIGURE 1 FOR NHA D RF 1D 3520 0906 08 WATER BOILER SUB ASSEMBLY REAR DRAIN LOWER FAUCET SEE IPL FIGURE 1 FOR NHA E RF 1E 3520 0906 07 WATER BOILER...

Page 104: ...R FLAT NO 6 1 75 3530 0363 01 COVER MODULE 1 ATTACHING PARTS 80 MS51957 29 SCREW PAN HD 6 32 X 0 31 IN 2 85 MS35338 136 WASHER LOCK 2 90 MS15795 805 WASHER FLAT NO 6 2 95 3520 0637 01 HARNESS ASSEMBLY...

Page 105: ...65 62 0037 1 GUIDE ALIGNMENT PIN 1 ATTACHING PARTS 170 60 2010 1 NUT PLAIN HEXAGON 1 175 NAS1801 3 8 SCREW HEX HD 10 32 X 0 50 IN 2 180 NAS1149D0316H WASHER FLAT NO 10 4 185 NAS1149F0332P WASHER FLAT...

Page 106: ...F G H 1 260B TU477 TUBE OVER PRESSURE TEFLON TPN TU 477 SUPSDS ITEMS 260 AND 260A 1 265 3530 0337 01 FUNNEL DRAIN RUBBER REFER TO 3530 0337 SIL 001 E F G H 1 270 3520 0617 01 DRAIN TUBE ASSEMBLY E F...

Page 107: ...RE 4 FOR DET BKDN B D F H 1 ATTACHING PARTS 340 3575 1447 01 NUT FAUCET 1 345 LW163 WASHER LOCK 0 56 IN TPN LW 163 1 350 NAS1149C0932R WASHER FLAT 1 355 3530 0355 01 GROMMET FAUCET RUBBER 1 360 3530 0...

Page 108: ...440 3530 0338 01 BUTTON READY 1 445 3530 0251 01 INDICATOR 1 450 3575 1369 01 RAIL GUIDE 2 ATTACHING PARTS 455 MS24693C27 SCREW FLAT HD TPN MS24693 C27 8 460 MS24693C27 SCREW FLAT HD TPN MS24693 C27...

Page 109: ...S51957 43 SCREW PAN HD 8 32 X 0 375 IN 2 535 MS35338 137 WASHER LOCK NO 8 2 540 MS15795 856 WASHER FLAT 2 545 3520 0614 03 TANK ASSEMBLY SEE IPL FIGURE 3 FOR DET BKDN A B E F 1 545A 3520 0614 01 TANK...

Page 110: ...assembly Upper Faucet 465 405 400 545 545A 395 480 490 485 495 550 350 345 340 225 425 420 415 440 290 575 460 565 305 330 310 285 295 300 530 535 540 325 320 270 275 175 455 125 240 235 195 165 450...

Page 111: ...R BOILER SUB ASSEMBLY SUMP DRAIN UPPER FAUCET SEE IPL FIGURE 1 FOR NHA D RF 1D 3520 0906 04 WATER BOILER SUB ASSEMBLY REAR DRAIN UPPER FAUCET SEE IPL FIGURE 1 FOR NHA E RF 1E 3520 0906 03 WATER BOILER...

Page 112: ...R FLAT NO 6 1 75 3530 0363 01 COVER MODULE 1 ATTACHING PARTS 80 MS51957 29 SCREW PAN HD 6 32 X 0 31 IN 2 85 MS35338 136 WASHER LOCK 2 90 MS15795 805 WASHER FLAT NO 6 2 95 3520 0637 01 HARNESS ASSEMBLY...

Page 113: ...RING TPN CO 6505 05 1 165 62 0037 1 GUIDE ALIGNMENT PIN 1 ATTACHING PARTS 170 60 2010 1 NUT PLAIN HEXAGON 1 175 NAS1801 3 8 SCREW HEX HD 10 32 X 0 50 IN 2 180 NAS1149D0316H WASHER FLAT NO 10 4 185 NA...

Page 114: ...BE OVER PRESSURE TEFLON SUPSD BY ITEM 260B E F G H 1 260B TU477 TUBE OVER PRESSURE TEFLON TPN TU 477 SUPSDS ITEMS 260 AND 260A 1 265 3530 0337 01 FUNNEL DRAIN RUBBER REFER TO 3530 0337 SIL 001 E F G H...

Page 115: ...0 01 FAUCET ASSEMBLY SEE IPL FIGURE 4 FOR DET BKDN B D F H 1 ATTACHING PARTS 340 3575 1447 01 NUT FAUCET 1 345 LW163 WASHER LOCK 0 56 IN TPN LW 163 1 350 NAS1149C0932R WASHER FLAT 1 355 3530 0355 01 G...

Page 116: ...30 3530 0339 01 FRAME BUTTON 1 435 3530 0244 01 BUTTON POWER 1 440 3530 0338 01 BUTTON READY 1 445 3530 0251 01 INDICATOR 1 450 3575 1369 01 RAIL GUIDE 2 ATTACHING PARTS 455 MS24693C27 SCREW FLAT HD T...

Page 117: ...8 2 540 MS15795 856 WASHER FLAT 2 545 3520 0614 03 TANK ASSEMBLY SEE IPL FIGURE 3 FOR DET BKDN A B E F 1 545A 3520 0614 01 TANK ASSEMBLY SEE IPL FIGURE 3 FOR DET BKDN C D G H 1 ATTACHING PARTS 550 MS2...

Page 118: ...4 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document GRAPHIC 25 34 80 99B 023 A01 IPL Figure 3 Tank Assembly 5 10 15 VENT TUBE B...

Page 119: ...5 VA50100 VALVE PRESSURE RELIEF 140 PSI TPN VA 50100 1 30 3540 0001 01 VENT VALVE ASSEMBLY 1 35 62 0156 1 BODY ASSEMBLY 1 40 62 0156 3 BODY SUB ASSSEMBLY 1 45 OR0941 O RING TPN OR 0941 1 47 3540 0001...

Page 120: ...e 10036 26 May 2015 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document GRAPHIC 25 34 80 99B 024 A01 IPL Figure 4 Faucet As...

Page 121: ...S 2 AND 2A FOR NHA B RF 5 3530 0354 01 HANDLE FAUCET 1 ATTACHING PARTS 10 PN50015 PIN DOWEL 0 125 X 1 00 IN TPN PN 50015 1 15 SW50291 MAGNET SWITCH TPN SW 50291 A 1 20 CO50405 CONNECTOR TWO PIN TPN CO...

Page 122: ...NENT MAINTENANCE MANUAL 4521 Page 10038 26 May 2015 25 34 80 Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document THIS PAGE IS INTENT...

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