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Operating Instructions

J22 TDLAS Gas Analyzer

ATEX/IECEx/UKEX: Zone 1
cCSAus: Class I, Division 1/Zone 1

BA02152C/66/EN/03.22

70198456

Valid since version:

V 01.04 (device firmware)

Summary of Contents for SpectraSensors J22 TDLAS

Page 1: ...oducts Solutions Services Operating Instructions J22 TDLAS Gas Analyzer ATEX IECEx UKEX Zone 1 cCSAus Class I Division 1 Zone 1 BA02152C 66 EN 03 22 70198456 Valid since version V 01 04 device firmwar...

Page 2: ...Operating Instructions J22 TDLAS Gas Analyzer 2 Endress Hauser...

Page 3: ...ssing the operating menu through the local display 41 5 5 Operating elements 46 5 6 Access to the operating menu from the web browser 51 5 7 Remote operation using Modbus 56 6 Modbus communication 57...

Page 4: ...pping and storage 111 10 6Service contact 111 10 7Disclaimers 112 10 8Warranty 112 11 Spare parts 113 11 1Controller 113 11 2J22 TDLAS Gas Analyzer 114 11 3J22 TDLAS Gas Analyzer on panel 115 11 4J22...

Page 5: ...cable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries Cause situation If necessary consequences of non co...

Page 6: ...n Requirements for installing or operating the J22 TDLAS Gas Analyzer related to personnel or equipment safety TI01607C Technical Information Planning aid for your device The document contains all the...

Page 7: ...d guidelines e g CEC NEC ATEX IECEx or UKEX Be familiar with lockout tagout procedures toxic gas monitoring protocols and PPE personal protection equipment requirements Substitution of components is n...

Page 8: ...t or other wiring methods in accordance with articles 501 to 505 and or IEC 60079 14 Install the device according to the manufacturer s instructions and regulations The flameproof joints of this equip...

Page 9: ...tection is disabled when the device is delivered See Write protection with write protection switch 2 4 2 Protecting access with a password Different passwords are available to protect write access to...

Page 10: ...by trained personnel on a temporary basis for the purpose of test repair or overhaul of the equipment and only if the area where the equipment is to be installed is known to be non hazardous The use o...

Page 11: ...sample system panel mount or enclosure Fig 1 J22 TDLAS Gas Analyzer configuration 1 Controller 2 Mounting plate optional 3 Optical head enclosure assembly 4 Measurement cell assembly Fig 2 J22 TDLAS...

Page 12: ...Optical head enclosure assembly 3 Measurement cell assembly 4 Flow meters bypass and analyzer optional 5 Flow sensor wire optional 6 Armored flow meters optional Fig 4 J22 TDLAS Gas Analyzer with encl...

Page 13: ...sample in 3 Membrane separator optional 4 Pressure regulator 5 Pressure relief valve optional 6 Reference gas on off 7 Bypass flow indicator and control optional 8 Analyzer flow indicator and control...

Page 14: ...safety related supplementary documentation 12 Space for approvals and certificates e g CE mark 13 Space for degree of protection of connection and electronics compartment when used in hazardous areas...

Page 15: ...e information 3 5 3 Warning symbols Symbol Description INVISIBLE LASER RADIATION Avoid exposure to the beam A Class 3R laser is used inside the measurement cell accessible only during service or repai...

Page 16: ...the lubricated O ring to the threaded bushing on the outside of the enclosure until flush against the outside wall Ensure there is no contamination of the O ring lubricant prior to installation 4 Hold...

Page 17: ...ounting frame or wall Do not fully tighten the bolts Leave approximately a 10 mm in gap to slide the analyzer mounting tabs onto the bottom bolts 2 Lift the analyzer vertically at the points shown bel...

Page 18: ...option is designed for users who will install the J22 analyzer within their own enclosure The J22 should be installed vertically with the analyzer controller exposed to the exterior of the enclosure...

Page 19: ...e used mounting the J22 TDLAS Gas Analyzer must be able to support four times the weight of the device approximately 19 kg 40 lbs to 43 kg 95 lbs depending on configuration Tools and hardware Mounting...

Page 20: ...ded channel nuts 4 Fig 12 Support rail installation 6 Torque bolts to 24 5 Nm 216 9 lb in Fig 13 Support rail installation 7 Place clamps on post based on the system configuration System Type Distance...

Page 21: ...ection compartment cover 5 Fit the securing clamp of the connection compartment cover 4 5 Protective chassis and ground connections Before connecting any electrical signal or power connect the protect...

Page 22: ...ctronics enclosure and making any connections The installer is responsible for complying with all local installation codes Field wiring Power and Signal shall be accomplished using wiring methods appr...

Page 23: ...where the equipment is installed is known to be non hazardous 5 Flow switch connection Terminals 26 and 27 are used for Modbus RTU RS485 only Terminals 26 and 27 are replaced by an RJ45 connector for...

Page 24: ...he cable through the cable entry To ensure tight sealing do not remove the sealing ring from the cable entry The temperature of the J22 TDLAS Gas Analyzer can reach 67 C in 60 C ambient at the cable e...

Page 25: ...vailable inputs outputs connecting through the service interface CDI RJ45 is available Opening the terminal cover 1 Loosen the securing clamp of the connection compartment cover 2 Unscrew the connecti...

Page 26: ...tional inputs outputs The temperature of the J22 TDLAS Gas Analyzer can reach 67 C in 60 C ambient at the cable entry and branching point These temperatures must be considered when selecting field wir...

Page 27: ...ing a cable 3 Engineering unit mm in After installing all interconnecting wiring or cabling make sure any remaining conduit or cable entries are plugged with certified accessories according to the int...

Page 28: ...stalled for CSA thermostat Only applies to ATEX version 6 Use copper wire only 7 Thermostat BL Blue wire BR Brown wire G Y Green yellow wire For models of the J22 TDLAS Gas Analyzer with the SCS mount...

Page 29: ...to the application should be used where appropriate in compliance with local regulations For models of the J22 TDLAS Gas Analyzer with enclosed SCS featuring a heater with optional imperial connectio...

Page 30: ...c strength test in accordance with Clause 6 3 13 of IEC 60079 11 between the intrinsically safe connections and the equipment enclosure This shall be taken into account in any equipment installation C...

Page 31: ...d safety precautions for the sample contents before installing the sample system Do not exceed 0 7 barg 10 psig in the sample cell Damage to cell may result Using electropolished 6 mm or in depending...

Page 32: ...ermine the appropriate tubing route from the sample system to the low pressure flare or atmospheric vent header 3 Run stainless steel tubing from the field pressure reducing station to the sample supp...

Page 33: ...aded A and minimum B sample systems 1 Sample supply valve 2 or 3 way 7 Validation inlet 2 Enclosure purge inlet 8 System vent 3 Pressure gauge 4 Bypass flow meter 5 Analyzer flow meter a no flow b flo...

Page 34: ...activated 4 Set the flow to the desired flow rate of 0 5 to 1 LPM The alarm should resolve and change state 5 Secure the nut 1 In normal operation the alarm has a 60 second delay 4 9 2 Setting the J22...

Page 35: ...h 3 to On A0029632 Fig 37 Off on DIP switch selection for enabling the terminating resistor Hardware addressing for Modbus TCP The IP address for the J22 can be configured from DIP switches Addressing...

Page 36: ...he default IP address The DHCP function is enabled in the device at the factory i e the device expects an IP address to be assigned by the network This function can be disabled and the device can be s...

Page 37: ...after the electrical connection 1 Check that the housing seals are clean and fitted correctly 2 Dry clean or replace the seals if necessary 3 Tighten all housing screws and screw covers 4 Firmly tight...

Page 38: ...ion options 5 1 Overview of operation options 7 Fig 41 Operation options 1 Local operation through the display module 2 Computer with web browser e g Internet Explorer 3 Cell device or tablet used on...

Page 39: ...unction of the operating menu A0018237_SSI Fig 42 Schematic structure of the operating menu 5 2 1 Operating roles The individual parts of the operating menu are assigned to certain user roles operator...

Page 40: ...ns up to 5 currently pending diagnostics messages Event logbook Contains event messages that have occurred Device information Contains information for identifying the device Measured values Contains a...

Page 41: ...d ambient temperature for the display 20 to 60 C 4 to 140 F The readability of the display may be impaired at temperatures outside the temperature range Operating elements External operation through t...

Page 42: ...ce is locked from the hardware Communication communication through remote operation is active Display area In the display area each measured value is prefaced by certain symbol types for further descr...

Page 43: ...display symbol for wizard Omission symbol for operating menu levels in between Name of current Submenu Wizard Parameters Example Display Display Status area The following appears in the status area o...

Page 44: ...he navigation path in the Expert menu Submenus wizards parameters Symbol Meaning Submenu Wizard Parameters within a wizard No display symbol exists for parameters in submenus Locking Symbol Meaning Pa...

Page 45: ...the numeric and text editor Numeric editor Symbol Meaning Selection of numbers from 0 to 9 Inserts decimal separator at the input position Inserts minus sign at the input position Confirms selection...

Page 46: ...ves the selection bar to the left backwards Plus key In a menu submenu Moves the selection bar downwards in a choose list With a Wizard Confirms the parameter value and goes to the next parameter With...

Page 47: ...keypad lock only SD02 display module 5 5 1 Opening the context menu Using the context menu the user can call up the following menus quickly and directly from the operational display Setup Data backup...

Page 48: ...ief explanation of the parameter function and thereby supports swift and safe commissioning Calling up and closing the help text The user is in the navigation view and the selection bar is on a parame...

Page 49: ...r roles Operator and Maintenance have different write access to the parameters if the customer defines a user specific access code This protects the device configuration through the local display from...

Page 50: ...access code The symbol in front of the parameters disappears all previously write protected parameters are now re enabled 5 5 7 Enabling and disabling the keypad lock The keypad lock makes it possible...

Page 51: ...ndows 7 or higher Mobile operating systems iOS Android Web browsers supported Microsoft Internet Explorer 8 or higher Microsoft Edge Mozilla Firefox Google Chrome Safari Computer settings Settings Int...

Page 52: ...oller housing then open the transparent shield cover from the RJ45 connector 4 Connect the computer to the RJ45 connector from the standard Ethernet connecting cable A0027563 Fig 52 Connecting through...

Page 53: ...1 and 192 168 1 212 CDI RJ45 service interface IP address of the device 192 168 1 212 Factory setting IP address 192 168 1 XXX for XXX all numerical sequences except 0 212 and 255 e g 192 168 1 213 S...

Page 54: ...Access to the operating menu from the measuring device The structure of the operating menu is the same as for the local display Device status Displays the diagnostic messages currently pending listed...

Page 55: ...off Off On On Function scope of the web server functionality parameter Option Description Off The web server is completely disabled Port 80 is locked On The complete functionality of the web server i...

Page 56: ...temporarily accessing the device web server for settings and diagnostics 2 Automation control system e g PLC 3 J22 TDLAS Gas Analyzer 5 7 2 Connecting the analyzer through Modbus TCP protocol This co...

Page 57: ...distinction between function codes 03 and 04 these codes therefore yield the same result Read device parameters with read Access 06 Write single registers Client writes a new value to one Modbus regi...

Page 58: ...t the register addresses entered in the scan list cyclically and writes the associated device data values to the data area 6 4 1 Scan list configuration For configuration the Modbus RS485or Modbus TCP...

Page 59: ...d floating point number Cell gas pressure 25216 to 25217 Float Read Signed floating point number Diagnostic service ID 2732 Integer Read 0 to 65535 Diagnostic number 6801 Integer Read 0 to 65535 Diagn...

Page 60: ...ded for standard operation Navigation to the Setup menu A0029700 EN Fig 57 Local display example Depending on the device version not all submenus and parameters are available in every device The selec...

Page 61: ...aracters such as number or special characters e g H2O analyzer 7 4 Setting the analyte type Sets the analyte type measured by the analyzer Navigation Setup menu Analyte type Parameter overview with br...

Page 62: ...pbv vol lb MMscf mg sm3 mg Nm3 user concentration units Temperature unit Select temperature difference unit The selected unit applies for cell gas temperature standard deviation Unit Choose list Appro...

Page 63: ...line pressure Used if Current input or External value is selected from Pipeline pressure mode The pipeline pressure value used by the dew point calculation based on the Pipeline pressure mode setting...

Page 64: ...ommunication interface Navigation Setup menu Communication Communication Bus address1 Baudrate1 Data trans Mode1 Parity1 Byte order2 Prio IP address3 Inactivity timeout3 Max connections3 Failure mode2...

Page 65: ...efore a connection can be terminated due to inactivity A setting of zero means no timeout 0 to 99 seconds 0 seconds Max connections Modbus TCP device Maximum number of concurrent connections Priority...

Page 66: ...ue Signed floating point number Approval specific mbar a psi a 20 mA value Enter 20 mA value Signed floating point number Approval specific mbar a psi a Failure mode Define input behavior in alarm con...

Page 67: ...A Enter 4 mA value Signed floating point number 0 ppmv Upper range value output One of the following options is selected in the Current span parameter 4 20 mA NE 4 20 mA US 4 20 mA 0 20 mA Enter 20 mA...

Page 68: ...tting Operating mode Define the output as a switch output Switch Switch Terminal number Shows the terminal numbers used by the switch output module Not used 24 25 I O 2 22 23 I O 3 Signal mode Select...

Page 69: ...efine delay for the switch on of status output 0 0 to 100 0 s 0 0 s Switch off delay The Limit option is selected in the Switch output function parameter Define delay for the switch off of status outp...

Page 70: ...Enter measured value for the switch off point Signed floating point number 0 ppmv Switch on value In the Relay output function parameter the Limit option is selected Enter measured value for the swit...

Page 71: ...0 value for bar graph display Signed floating point number Depends on calibration range Value 2 display A local display is provided Select the measured value that is shown on the local display None Co...

Page 72: ...Navigtion to advanced setup menu The number of submenus can vary depending on the device version Some submenus are not dealt with in the Operating Instructions These submenus and the parameters they c...

Page 73: ...ity of the sensor Navigation Setup menu Advanced setup Sensor adjustment Sensor adjustment Concentration adjust Concentration multiplier RATA Concentration offset RATA 2fbase curve source 2fbase curve...

Page 74: ...in 2f spectroscopy Positive Floating point number Per calibration Laser modulation amplitude default The factory set amplitude of the current modulation for the laser in 2f spectroscopy Positive Floa...

Page 75: ...gas mixture 0 0 to 0 1 mol 0 mol N Pentane C5H12 Sets the mole fraction of N Pentane in the dry gas mixture 0 0 to 0 1 mol 0 mol Neopentane C5H12 Sets the mole fraction of Neopentane in the dry gas mi...

Page 76: ...provided Enter 0 value for bar graph display Signed floating point number 0 ppmv 100 bargraph value 1 A local display is provided Enter 100 value for bar graph display Signed floating point number Dep...

Page 77: ...values are shown on display if display alternates between values 1 to 10 s 5 s Display damping A local display is provided Set display reaction time to fluctuations in the measured value 0 0 to 999 9...

Page 78: ...entical Settings not identical No backup available Backup settings corrupt Check not done Dataset incompatible Check not done Function scope of the Configuration management parameter Options Descripti...

Page 79: ...ation result parameters from the last measurement Navigation Diagnostics menu Measured values Measured variables Measured variables Concentration Dew point 1 Dew point 2 Cell gas pressure Cell gas tem...

Page 80: ...nu Measured values Output values Output values Current output 1 to n Switch output 1 to n Relay output 1 to n 8 1 3 1 Current output 1 to n submenu The Value current output submenu contains all the pa...

Page 81: ...r of all performed switch cycles Positive integer Max switch cycles number Shows the maximal number of guaranteed switch cycles Positive integer 8 2 Showing data logging The Extended HistoROM applicat...

Page 82: ...lable Define the logging interval for data logging This value defines the time interval between the individual data points in the memory 0 1 to 999 0 s 1 0 s Clear logging data The Extended HistoROM a...

Page 83: ...Advanced settings using the Advanced setup submenu Navigation Setup menu Setup Device tag Analyte type Select calibration System units Dew points Peak tracking Communication I O configuration Current...

Page 84: ...e administration The Administration submenu systematically guides the user through all the parameters that can be used for device administration purposes Navigation Setup menu Advanced setup Administr...

Page 85: ...g Operating time Indicates how long the device has been in operation Days d hours h minutes m and seconds s Reset access code Reset access code to Factory settings For a reset code refer to Service Co...

Page 86: ...lation Off On Off Switch state 1 to n In the Switch output simulation 1 to n parameter the On option is selected Open Closed Open Device alarm simulation Switch the device alarm on and off Off On Off...

Page 87: ...8 5 3 Defining the access code through the web browser 1 Navigate to the Define access code parameter 2 Define a 4 digit numeric code as an access code 3 Enter the access code again in the Confirm ac...

Page 88: ...played in the Locking status parameter On the local display the symbol disappears from in front of the parameters in the header of the operational display and in the navigation view DIP switch No 2 ma...

Page 89: ...Meaning 1 Supply voltage Off Supply voltage is off or too low Green Supply voltage is ok 2 Device Status Off Firmware error Green Device status is ok Flashing green Device is not configured Flashing r...

Page 90: ...ovide information on the state and reliability of the device by categorizing the cause of the diagnostic information diagnostic event The Status signals are categorized according to VDI VDE 2650 and N...

Page 91: ...lay Diagnostic information Diagnostic code Diagnostic behavior Status signal Diagnostic number Short text Example S 842 Process limit NAMUR NE 107 3 digit number 9 2 1 4 Operating elements Symbol Mean...

Page 92: ...usly The message for the remedial measures closes 9 3 Diagnostic information in the web browser 9 3 1 Diagnostic options Any faults detected by the measuring device are displayed in the web browser on...

Page 93: ...overview with brief description Parameter Description User entry Factory setting Failure mode Select measured value output behavior when a diagnostic message occurs through Modbus communication This e...

Page 94: ...nics 3 Replace sensor OH C Warning 103 Laser temperature unstable 1 Check ambient temperature ramp meets specification 2 Replace sensor electronics 3 Replace sensor OH F Alarm 104 Laser temperature se...

Page 95: ...302 Device verification in progress Device verification active please wait C Warning 303 I O 1 configuration changed 1 Apply I O module configuration parameter Apply I O configuration 2 Afterwards rel...

Page 96: ...1 to n simulation Deactivate simulation C Warning 491 Current output 1 to n simulation Deactivate simulation C Warning 494 Switch output simulation 1 to n Deactivate simulation switch output C Warnin...

Page 97: ...an be displayed in the Diagnostic list submenu Navigation Diagnostics menu Diagnostics Actual diagnostics Previous diagnostics Operating time from restart Operating time Parameter overview with brief...

Page 98: ...ubmenu Navigation Diagnostics Event logbook submenu Event list A0014008 EN Fig 68 Event list local display example With the Extended HistoROM application package the event list contains up to 100 entr...

Page 99: ...successful I1278 I O module restarted I1631 Web server access changed I1335 Firmware changed I1632 Display login failed I1361 Web server login failed I1633 CDI login failed I1397 Fieldbus access statu...

Page 100: ...al number of the measuring device A maximum of 11 digit character string comprising letters and numbers Firmware version Shows the device firmware version installed Character string in the format xx y...

Page 101: ...t valid value 0 to 20 mA Failure Mode Choose from Maximum alarm 22 mA Freely definable value between 0 to 20 5 mA 9 11 3 Relay output Failure Mode Choose from Current status Open Closed 9 11 4 Local d...

Page 102: ...pically 25 to 50 ms Auto scan buffer data range typically 3 to 5 ms Device type Server Server address range 1 1 to 247 Broadcast address range 1 0 Function codes 03 Read holding register 04 Read input...

Page 103: ...by simultaneously pressing Set the display darker by simultaneously pressing The display module cable is not plugged in correctly Insert the plug correctly into the main electronics module and display...

Page 104: ...is unknown set DIP switch no 01 to ON restart the device and enter the factory IP address 192 168 1 212 Web browser setting Use a Proxy Server for Your LAN is enabled Disable the use of the proxy serv...

Page 105: ...tions Endress Hauser 105 Error Possible Causes Solution Incomplete or no display of contents in the web browser JavaScript not enabled JavaScript cannot be enabled 1 Enable JavaScript 2 Enter http XXX...

Page 106: ...e of solvent reconnect the gas sampling line to the sample supply port of the analyzer 6 Check all connections for gas leaks Using a liquid leak detector is recommended To clean the J22 TDLAS Gas Anal...

Page 107: ...in lb Residual hazardous media may be left in the filter 1 Close the sample supply valve 2 Conduct a sample system purge if suspected hazardous elements are present 3 Stabilize the body with a wrench...

Page 108: ...s not part of routine maintenance To avoid compromising the system warranty contact Service before cleaning mirrors Disregard steps 4 and 16 for analyzers without a sample conditioning system SCS Tool...

Page 109: ...near and along the fold with the hemostats or fingers to form a brush 7 Place a few drops of isopropyl alcohol onto the mirror and rotate the mirror to spread the liquid evenly across the mirror surf...

Page 110: ...analyzer 2 Ensure the vent and bypass if present are open 3 Connect the purge gas to port 12 4 Switch the valve 2 from process to purge 5 Set the flow rate to 1 liter per minute and run the purge for...

Page 111: ...ions before installing operating or maintaining the analyzer Preparing the analyzer for shipment or storage 1 Shut off the process gas flow 2 Allow all residual gas to dissipate from the lines 3 Condu...

Page 112: ...of 18 months from date of shipment or 12 months in operation whichever comes first Endress Hauser warrants that all products sold by it shall be free from defects in material and workmanship under no...

Page 113: ...02249 Kit Memory T DAT 6 70188818 1100002232 Kit Sensor Electronics 01 7 70188837 1100002251 Kit Power Supply 100 to 230 VAC 7 70188838 1100002252 Kit Power Supply 24 VDC 8 70188839 1100002253 Kit I O...

Page 114: ...H Material Number SpectraSensors Part Number Description 15 70188820 1100002234 Kit Cover Optical Head Enclosure 16 70188825 1100002239 Kit Pressure Sensor Digital 17 70188822 1100002236 Kit Mirror F...

Page 115: ...configurations Fig 75 J22 on a panel spare parts E H Material Number SpectraSensors Part Number Description 20 70188845 1100002259 Kit Membrane Separator 20 70188846 1100002260 Kit Membrane Separator...

Page 116: ...Glass 24 25 1100002277 Kit Flow Meter Krohne Glass 24 25 1100002278 Kit Flow Meter King Armored 24 25 1100002279 Kit Flow Meter Krohne Armored 26 70188857 1100002271 Kit Heater ATEX IECEx Enclosed SCS...

Page 117: ...tronics assembly 11 5 2 Controller sensor cable E H material number 70188819 SS P N 1100002233 Materials Cable P3 to ISEM MCU digital board 11 5 3 Optical head enclosure cover E H material number 7018...

Page 118: ...Grease the O ring item 4 with Syntheso Glep 1 or equivalent prior to installing NACE and MTR reports available upon request 11 5 5 Flat mirror E H material number 70188822 SS P N 1100002236 Materials...

Page 119: ...sure sensor digital 2 Cable assembly pressure digital Grease the pressure sensors thread with Syntheso Glep 1 or equivalent before installation CRN compliant component 11 5 8 Spectrometer seals E H ma...

Page 120: ...hex size 3 Flex driver 156 in lb MAX 11 5 10 Cover with glass E H material number 70188828 SS P N 1100002242 Materials 1 Cover 2 O ring Grease the O ring with Syntheso Glep 1 or equivalent before ins...

Page 121: ...splay holder 2 Cover terminal compartment 3 Screw Torx M4 x 10 mm 4 Labels 11 5 13 Display module E H material number 70188832 SS P N 1100002246 Materials 1 Display module 2 Cover connector to display...

Page 122: ...ector 2 pol 2 I O2 and 3 terminal connector 4 pol 3 I O1 terminal connector 2 pol Use connectors 1 2 and 3 for RS485 option Use connectors 1 and 2 for RJ45 option 11 5 16 T DAT Memory E H material num...

Page 123: ...number 70188837 SS P N 1100002251 Materials 1 PCBA Power supply 100 230 VAC 11 5 19 Power supply 24 VDC E H material number 70188838 SS P N 1100002252 Materials 1 PCBA Power supply 24 VDC 11 5 20 Conf...

Page 124: ...dule E H material number 70188840 SS P N 1100002254 Materials 1 PCBA I O board relay output 11 5 22 RS485 Slot 1 I O module E H material number 70188841 SS P N 1100002255 Materials 1 PCBA CPU modem Sl...

Page 125: ...aling hex plug M12 x 1 5 O ring 3 5 TF plug 2 6 Connector fitting 7 Tape third seal TFE 8 Connector fitting 9 1 8 in plug Use 2 to 3 wraps of tape item 8 on all connectors and plugs during installatio...

Page 126: ...1 6 4 Membrane separator E H material number 70188845 SS P N 1100002259 Materials 1 Phillips flat head screw 10 32 x 0 500 2 2 Pressure regulator bracket 3 Male elbow 2 4 Port connector TF 5 Connector...

Page 127: ...ial number 1100002261 SS P N 1100002261 Materials 1 Filter T type 2 Bracket Swagelok T filter 3 Lock washer 2 4 Socket head screw M4 0 7 x 8 2 5 Phillips pan head screw M5 0 8 2 6 Lock washer 2 7 Tape...

Page 128: ...SS P N 1100002264 Materials 1 Pressure regulator 2 Flat washer 4 3 Lock washer 4 4 Socket head screw M4 0 7 x 14 4 5 Male elbow 2 6 Bracket pressure regulator 7 Pressure gauge 8 Phillips flat head scr...

Page 129: ...Phillips flat head screw 10 32 x 0 500 2 9 Tube nut TF 10 Port connector TF 11 Tape third seal TFE Apply 2 to 3 wraps of tape item 9 to male elbow item 5 before installation Torque screws item 4 to 2...

Page 130: ...1 mm thick to the bottom surface of the heater block item 4 when installing it on the heater plate assembly Service technicians will be required to install the input power Refer to the dashed lines i...

Page 131: ...e heater plate assembly Service technicians will be required to install the input power Refer to the dashed lines in the wiring diagram for field technicians installation requirements and the solid li...

Page 132: ...ead screw M4 0 7 x 10 2 Torque screws item 4 to 2 6 Nm 23 lb in Torque screws item 5 to 2 6 Nm 23 lb in 11 6 16 King armored flow meter SS P N 1100002278 A Hardware for flow meter to bracket B Hardwar...

Page 133: ...Both the blue and white wires will have 2 in of heat shrink item 7 installed over the ends B Hardware for bracket to panel BR Brown wire to pin 2 on rectangular connector R Red wire to pin 2 on recta...

Page 134: ...5 Contact connector 6 Cable gland 7 Heat shrink olefin 8 Rectangular connector 4 position Torque screws item 4 to 2 6 Nm 23 lb in Flowrate range 0 2 2 000 slpm CRN compliant component 11 6 20 Flow me...

Page 135: ...ector kit if the sample conditioning system has two flow meters with bypass Apply 2 to 3 wraps of tape item 3 to both connectors during installation NACE and MTR reports available upon request CRN com...

Page 136: ...ck washer 2 4 Socket flat head screw M4 0 7 x 10 2 5 Flat head screw M4 0 7 x 10 2 Torque screws item 4 to 2 6 Nm 23 lb in 11 6 24 Krohne armored flow meter bracket SS P N 1100002287 Materials 1 Brack...

Page 137: ...g armored 2 Socket head screw 10 32 x 0 375 2 3 Lock washer 2 4 Flat washer 10 32 2 5 Flat washer M4 2 6 Lock washer 2 7 Socket head screw M4 0 7 x 10 2 Torque screws item 2 to 2 6 Nm 23 lb in Torque...

Page 138: ...ironmental temperature range Storage analyzer and analyzer on panel 40 C to 60 C 40 F to 140 F Storage analyzer with enclosed SCS2 30 C to 60 C 22 F to 140 F Operation 20 C to 60 C 4 F to 140 F Enviro...

Page 139: ...x 236 2 mm D x 192 mm W 28 6 in H x 9 3 in D x 7 5 in W J22 TDLAS Gas Analyzer with SCS1 on Panel 737 mm H x 241 mm D x 376 mm W 29 in H x 9 5 in D x 14 8 in W J22 TDLAS Gas Analyzer with Enclosed SC...

Page 140: ...Ex db ia op is IIC T3 Gb Class I Zone 1 AEx db ia op is IIC T3 Gb Class I Division 1 Groups B C D T3 Tambient 20 C to 60 C ATEX IECEx UKEX II 2G Ex db ia ib op is h IIC T3 Gb Tambient 20 C to 60 C IEC...

Page 141: ...low Item Device Memory T DAT S DAT Available data Event history such as diagnostic events Parameter data record backup Device firmware package Measured value memory Current parameter data record used...

Page 142: ...emory volume is extended from 20 message entries standard version to up to 100 entries Data logging line recorder Memory capacity for up to 1000 measured values is activated 250 measured values can be...

Page 143: ...enoid value B Validation gas input 3 3 way valve for switching process gas to validation gas C Gas outlet to sample conditioning system Hardware supplied by others When using auto validation the J22 c...

Page 144: ...310 kPa 20 to 45 psi 10 100 to 240 VAC 10 50 60 Hz power supply 3 Enclosure purge 11 Junction box 4 Pressure gauge 12 Breather drain 5 Relief vent Factory set 350 kPa 13 Thermostat 6 Validation inlet...

Page 145: ...ructions Endress Hauser 145 Fig 79 Mounting dimensions J22 TDLAS Gas Analyzer with SCS on panel Dimension mm in 1 241 9 5 2 727 28 6 3 495 19 5 4 457 18 0 5 CSA 224 8 8 5 ATEX 195 7 5 6 10 0 4 7 336 1...

Page 146: ...for plate mounted J22 TDLAS Gas Analyzer A Plate mounting bracket and hardware B Side C Cutout D Front Dimension mm in 1 10 0 39 2 8 holes total 7 0 28 3 220 8 66 4 200 7 87 5 100 3 94 6 10 0 39 7 22...

Page 147: ...s J22 TDLAS Gas Analyzer with enclosed SCS A Power in D Gas out B Communication out E Heater power C Gas in F M6 ground stud Dimension mm in 1 155 6 1 2 406 16 0 3 610 24 0 4 641 25 3 5 305 12 0 6 282...

Page 148: ...ature is often preferred over concentration in order to prevent water condensation at process operating temperatures The MDP is calculated using industry accepted methods and TDLAS gas analyzers can p...

Page 149: ...in the limits listed in the table below Dew point temperatures calculated from water contents were validated to be generally within 2 C for pressures 0 5 P 10MPa and dew point temperatures 258 15 T 27...

Page 150: ...www addresses endress com...

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